Substrate cutting equipment for producing and processing SMD (Surface Mount Device) LED (Light Emitting Diode) lamp beads

Abstract

The utility model discloses substrate cutting equipment for producing and processing SMD LED lamp beads, relates to the technical field of SMD LED lamp bead production, is suitable for cutting substrates during SMD LED lamp bead production, and comprises a processing table; the PLC is arranged on the outer surface of the machining table; the feeding unit is arranged on the outer surface of the machining table and used for feeding; and the cutting unit is arranged in the processing table and is used for cutting. According to the base plate shearing device, a first driving motor, a lead screw, a limiting sliding rod, a moving table, a moving base, a fixing bolt and a clamping air cylinder are matched with one another, a base plate can be conveniently fixed, meanwhile, the base plate can be moved to the position under the cutting unit to be cut, and therefore the flexibility of the base plate shearing device is improved; the base plate can be cut through cooperation of the fixing plate, the hydraulic cylinder, the telescopic limiting rod, the lifting support, the cutting machine, the water tank, the infusion pump, the telescopic pipe and the spray head, dust is prevented from being generated in the cutting process, and therefore the functionality of the cutting equipment is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of patch LED lamp bead production, in particular to a substrate cutting device for patch LED lamp bead production and processing. Background Technique

[0002] High-power LED lamp beads are a type of LED lamp beads. Compared with low-power LED lamp beads, high-power LED lamp beads have higher power, brighter brightness, and higher prices. When producing LED lamp beads, a substrate is needed for installation.

[0003] In the prior art, in the patent document with the publication number of CN212169131U, a substrate cutting device for patch LED lamp bead production and processing is proposed, belonging to the technical field of patch LED lamp bead production and processing. It includes a frame. The upper surface of the frame is fixedly installed with a machine body, and a Chinese character-shaped installation groove is opened on the table surface of the machine body. A lead screw is rotatably installed in the installation groove through a bearing, and a sliding cylinder is threadedly sleeved on the lead screw. For the substrate cutting device for patch LED lamp bead production and processing of the utility model, by rotating the fastening screw to drive the height of the clamping plate to drop to fix the substrate, and then starting the servo motor, using the servo motor to drive the lead screw and the sliding cylinder to slide. At this time, observe the L-shaped sliding block sliding on the measuring scale. When the L-shaped sliding block slides to the specified position on the measuring scale, then start the electric telescopic rod to extend and lower the height of the cutting scissors, so as to cut the substrate. In this way, not only the labor intensity of workers is reduced, the working efficiency of cutting is improved, but also the cutting quality can be improved.

[0004] In order to solve the problem that the existing cutting device is not convenient to fix during use, the prior art adopts the method of placing the substrate to be cut on the sliding plate and making the center line of the substrate coincide with the center line of the sliding plate. At this time, rotate the fastening screw, so that the fastening screw drives the height of the clamping plate to drop to fix the substrate. However, there will still be a situation that the position of the substrate is not convenient to adjust during the use of the device, and dust will be generated during the shearing process, which will lead to the problem of reducing the practicability of the cutting device. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a substrate cutting device for patch LED lamp bead production and processing, so as to solve the problems raised in the above background technique.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A substrate cutting device for the production and processing of SMD LED lamp beads, which is applicable to the cutting of substrates during the production of SMD LED lamp beads, including a processing table; a PLC controller arranged on the outer surface of the processing table; a feeding unit arranged on the outer surface of the processing table for feeding; and a cutting unit arranged inside the processing table for cutting. The feeding unit includes a moving component and a clamping component arranged on the outer surface of the moving component. The cutting unit includes a cutting component arranged inside the processing table and a dust removal component arranged on the outer surface of the cutting component.

[0008] A further improvement of the technical solution of the present utility model lies in that: the moving component includes a driving motor 1, the bottom surface of the driving motor 1 is detachably connected to the upper surface of the processing table, the driving end of the driving motor 1 is fixedly connected to a lead screw rotatably connected to the upper surface of the processing table, and a moving table is threadedly connected to the outer surface of the lead screw.

[0009] A further improvement of the technical solution of the present utility model lies in that: a limiting slide bar detachably connected to the outer surface of the processing table is slidably connected to the inner wall of the moving table, and a cutting groove is formed on the upper surface of the moving table.

[0010] Adopting the above technical solution, the mutual cooperation of the driving motor 1, the lead screw and the limiting slide bar can conveniently adjust the position of the moving table.

[0011] A further improvement of the technical solution of the present utility model lies in that: the clamping component includes a moving seat, the outer surface of the moving seat is slidably connected to the inner wall of the moving table, a fixing bolt threadedly connected to the inner wall of the moving table is detachably connected to the outer surface of the moving seat, a clamping cylinder is detachably connected to the outer surface of the moving seat, and a clamping block is detachably connected to the telescopic end of the clamping cylinder.

[0012] Adopting the above technical solution, the mutual cooperation of the moving seat, the fixing bolt, the clamping cylinder and the clamping block can conveniently fix the substrate.

[0013] A further improvement of the technical solution of the present utility model lies in that: the cutting component includes a fixing plate, the outer surface of the fixing plate is fixedly connected to the inner wall of the processing table, and a hydraulic cylinder and a telescopic limiting rod are detachably connected to the upper surface of the fixing plate.

[0014] A further improvement of the technical solution of the present utility model lies in that: lifting brackets are detachably connected to the telescopic ends of the hydraulic cylinder and the telescopic limiting rod, and a cutting machine is detachably connected to the outer surface of the lifting brackets.

[0015] Adopting the above technical solution, the mutual cooperation of the fixing plate, the hydraulic cylinder, the telescopic limiting rod, the lifting brackets and the cutting machine can conveniently cut the substrate.

[0016] A further improvement of the technical solution of the present utility model lies in that: the dust removal assembly includes a water tank, the bottom surface of the water tank is fixedly connected to the upper surface of the fixed plate, the output end of the water tank is detachably connected to a liquid extraction pump detachably connected to the upper surface of the fixed plate, the output end of the liquid extraction pump is detachably connected to a telescopic pipe, and one end of the telescopic pipe is fixedly connected to a spray head detachably connected to the outer surface of the lifting bracket.

[0017] By adopting the above technical solution, the mutual cooperation of the water tank, the liquid extraction pump, the telescopic pipe and the spray head can achieve the dust removal effect.

[0018] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:

[0019] 1. The present utility model provides a substrate cutting device for the production and processing of patch LED lamp beads. The mutual cooperation of the driving motor 1, the lead screw, the limit slide bar, the moving table, the moving seat, the fixing bolt and the clamping cylinder can facilitate the fixing of the substrate, and at the same time, the substrate can be moved to the directly below of the cutting unit for cutting, thereby increasing the flexibility of the substrate shearing device.

[0020] 2. The present utility model provides a substrate cutting device for the production and processing of patch LED lamp beads. The mutual cooperation of the fixed plate, the hydraulic cylinder, the telescopic limit rod, the lifting bracket, the cutting machine, the water tank, the liquid extraction pump, the telescopic pipe and the spray head can cut the substrate and prevent the generation of dust during the cutting process, thereby increasing the functionality of the cutting device. Description of the Drawings

[0021] Figure 1 is a structural schematic diagram of the present utility model;

[0022] Figure 2 is a front structural schematic diagram of the present utility model;

[0023] Figure 3 is a side structural schematic diagram of the present utility model;

[0024] Figure 4 is a structural schematic diagram of the clamping assembly of the present utility model;

[0025] Figure 5 is a structural schematic diagram of the cutting unit of the present utility model.

[0026] In the figure: 1, processing table; 2, PLC controller; 3, feeding unit; 31, driving motor I; 32, lead screw; 33, limiting slide bar; 34, moving table; 341, cutting groove; 35, moving seat; 36, fixing bolt; 37, clamping cylinder; 371, clamping block; 4, cutting unit; 41, fixing plate; 42, hydraulic cylinder; 43, telescopic limiting rod; 44, lifting bracket; 45, cutting machine; 46, water tank; 47, liquid extraction pump; 48, telescopic pipe; 49, nozzle. Detailed implementation mode

[0027] The following further describes the present utility model in detail with reference to embodiments: Embodiment

[0028] As Figures 1-5 shown, the present utility model provides a substrate cutting device for the production and processing of patch LED lamp beads, including a processing table 1; a PLC controller 2 arranged on the outer surface of the processing table 1; a feeding unit 3 arranged on the outer surface of the processing table 1 for feeding; and a cutting unit 4 arranged inside the processing table 1 for cutting. The feeding unit 3 includes a moving component and a clamping component arranged on the outer surface of the moving component. The cutting unit 4 includes a cutting component arranged inside the processing table 1 and a dust removal component arranged on the outer surface of the cutting component. The moving component includes a driving motor I 31, the bottom surface of the driving motor I 31 is detachably connected to the upper surface of the processing table 1, the driving end of the driving motor I 31 is fixedly connected to a lead screw 32 rotatably connected to the upper surface of the processing table 1, the outer surface of the lead screw 32 is threadedly connected to a moving table 34, the inner wall of the moving table 34 is slidably connected to a limiting slide bar 33 detachably connected to the outer surface of the processing table 1, a cutting groove 341 is opened on the upper surface of the moving table 34, the clamping component includes a moving seat 35, the outer surface of the moving seat 35 is slidably connected to the inner wall of the moving table 34, the outer surface of the moving seat 35 is detachably connected to a fixing bolt 36 threadedly connected to the inner wall of the moving table 34, the outer surface of the moving seat 35 is detachably connected to a clamping cylinder 37, and the telescopic end of the clamping cylinder 37 is detachably connected to a clamping block 371. When using the substrate cutting device for the production and processing of patch LED lamp beads, first, the distance between the moving seats 35 needs to be adjusted according to the size of the substrate. During the adjustment, by rotating the fixing bolt 36, the moving seat 35 moves under the limitation of the moving table 34, so as to adjust the distance between the moving seats 35. After the adjustment is completed, by starting the clamping cylinder 37, the driving end of the clamping cylinder 37 drives the clamping block 371 to descend, so as to clamp the substrate. After the substrate is fixed, by starting the driving motor I 31, the lead screw 32 is driven to rotate, so as to drive the moving table 34 to move horizontally under the limitation of the limiting slide bar 33, so as to move the substrate to directly below the cutting machine 45. Embodiment

[0029] As Figures 1-5As shown, based on Embodiment 1, the present utility model provides a technical solution: Preferably, the cutting assembly includes a fixing plate 41, the outer surface of the fixing plate 41 is fixedly connected to the inner wall of the processing table 1, the upper surface of the fixing plate 41 is detachably connected to a hydraulic cylinder 42 and a telescopic limiting rod 43, the telescopic ends of the hydraulic cylinder 42 and the telescopic limiting rod 43 are both detachably connected to a lifting bracket 44, the outer surface of the lifting bracket 44 is detachably connected to a cutting machine 45, the dust removal assembly includes a water tank 46, the bottom surface of the water tank 46 is fixedly connected to the upper surface of the fixing plate 41, the output end of the water tank 46 is detachably connected to a liquid extraction pump 47 detachably connected to the upper surface of the fixing plate 41, the output end of the liquid extraction pump 47 is detachably connected to a telescopic pipe 48, one end of the telescopic pipe 48 is fixedly connected to a spray head 49 detachably connected to the outer surface of the lifting bracket 44. After the substrate is conveyed below the cutting machine 45, by starting the hydraulic cylinder 42, the lifting bracket 44 is driven to descend in cooperation with the telescopic limiting rod 43, thereby driving the cutting machine 45 to descend to cut the substrate. During the cutting process, by starting the liquid extraction pump 47 and cooperating with the telescopic pipe 48, the water in the water tank 46 is conveyed to the spray head 49 and sprayed out, thereby preventing the generation of dust.

[0030] Next, specifically describe the working principle of the substrate cutting equipment for the production and processing of patch LED lamp beads.

[0031] As Figures 1-5 shown, when using the substrate cutting equipment for the production and processing of patch LED lamp beads, first, it is necessary to adjust the distance between the moving seats 35 according to the size of the substrate. During the adjustment, by rotating the fixing bolt 36, the moving seats 35 move under the limitation of the moving table 34, thereby adjusting the distance between the moving seats 35. After the adjustment is completed, by starting the clamping cylinder 37, the driving end of the clamping cylinder 37 drives the clamping block 371 to descend, thereby clamping the substrate. After the substrate is fixed, by starting the driving motor 1 31, the lead screw 32 is driven to rotate, thereby driving the moving table 34 to move horizontally under the limitation of the limiting slide rod 33, thereby moving the substrate directly below the cutting machine 45. After the substrate is conveyed below the cutting machine 45, by starting the hydraulic cylinder 42, the lifting bracket 44 is driven to descend in cooperation with the telescopic limiting rod 43, thereby driving the cutting machine 45 to descend to cut the substrate. During the cutting process, by starting the liquid extraction pump 47 and cooperating with the telescopic pipe 48, the water in the water tank 46 is conveyed to the spray head 49 and sprayed out, thereby preventing the generation of dust.

[0032] The above has generally described the present utility model in detail, but based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, the modifications or improvements made without departing from the spirit of the present utility model are all within the protection scope of the present utility model.

Claims

1. A substrate cutting device for the production and processing of SMD LED lamp beads, applicable to the cutting of substrates during the production of SMD LED lamp beads, including a processing table (1). A PLC controller (2) arranged on the outer surface of the processing table (1). A feeding unit (3) arranged on the outer surface of the processing table (1) for feeding. and a cutting unit (4) disposed inside the processing table (1) for cutting, characterized in that: The feeding unit (3) includes a moving component and a clamping component arranged on the outer surface of the moving component. The cutting unit (4) includes a cutting component arranged inside the processing table (1) and a dust removal component arranged on the outer surface of the cutting component.

2. The substrate cutting device for the production and processing of patch LED lamp beads according to claim 1, wherein: The moving component includes a driving motor I (31). The bottom surface of the driving motor I (31) is detachably connected to the upper surface of the processing table (1). The driving end of the driving motor I (31) is fixedly connected to a lead screw (32) rotatably connected to the upper surface of the processing table (1). A moving table (34) is threadedly connected to the outer surface of the lead screw (32).

3. The substrate cutting device for the production and processing of patch LED lamp beads according to claim 2, characterized in that: A limiting slide bar (33) detachably connected to the outer surface of the processing table (1) is slidably connected to the inner wall of the moving table (34). A cutting groove (341) is formed on the upper surface of the moving table (34).

4. The substrate cutting device for the production and processing of patch LED lamp beads according to claim 3, wherein: The clamping component includes a moving seat (35). The outer surface of the moving seat (35) is slidably connected to the inner wall of the moving table (34). A fixing bolt (36) threadedly connected to the inner wall of the moving table (34) is detachably connected to the outer surface of the moving seat (35). A clamping cylinder (37) is detachably connected to the outer surface of the moving seat (35). A clamping block (371) is detachably connected to the telescopic end of the clamping cylinder (37).

5. A substrate cutting device for the production and processing of patch LED lamp beads according to claim 1, characterized in that: The cutting component includes a fixing plate (41). The outer surface of the fixing plate (41) is fixedly connected to the inner wall of the processing table (1). A hydraulic cylinder (42) and a telescopic limiting rod (43) are detachably connected to the upper surface of the fixing plate (41).

6. The substrate cutting device for the production and processing of patch LED lamp beads according to claim 5, characterized in that: The telescopic ends of the hydraulic cylinder (42) and the telescopic limiting rod (43) are both detachably connected to a lifting bracket (44). A cutting machine (45) is detachably connected to the outer surface of the lifting bracket (44).

7. A substrate cutting device for the production and processing of patch LED lamp beads according to claim 6, characterized in that: The dust removal component includes a water tank (46). The bottom surface of the water tank (46) is fixedly connected to the upper surface of the fixing plate (41). The output end of the water tank (46) is detachably connected to a liquid extraction pump (47) detachably connected to the upper surface of the fixing plate (41). The output end of the liquid extraction pump (47) is detachably connected to a telescopic pipe (48). One end of the telescopic pipe (48) is fixedly connected to a spray head (49) detachably connected to the outer surface of the lifting bracket (44).

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