Middle portal positioning tool
By designing the portal positioning tooling in the middle, and using the welded structure of positioning square pipes and side roof plates, the problems of low efficiency and poor accuracy in the production of forklift door frames are solved, and efficient, accurate assembly and safe connection of forklift door frames are achieved.
Patent Information
- Application Number
- CN202421543733.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-01
AI Technical Summary
There are problems of low efficiency and poor accuracy in the production of existing forklift gantry, especially when assembling cylinder seat assembly, which requires marking measurement, which makes it time-consuming and labor-intensive and difficult to achieve the dimensional accuracy required by the drawing.
A middle gantry positioning tool is designed, including a welded structure of positioning square tube, side top plate and positioning plate. It is flexibly adjusted with the adjustment elements to increase machining accuracy, and the longitudinal movement of the device is prevented from exceeding the specified range through the longitudinal limiting plate of the tool.
Improve the processing efficiency and accuracy of the forklift door frame, ensure the accuracy and safety of parts installation, and avoid connection problems caused by position deviation.
Smart Images

Figure CN223084549U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning tooling, in particular to a positioning tooling for a middle gantry. Background Technique
[0002] The forklift mast is the working device of the forklift, that is, the mechanism for lifting goods. It consists of an inner mast, an outer mast, a fork carriage, forks, sprockets, chains, a lifting cylinder, a tilting cylinder, etc. During the production process of the forklift mast, it is necessary to assemble a three-section mast or a two-section mast. When the current workshop produces the middle mast assembly, the method of scribing is used to assemble the oil cylinder seat assembly on the platform, and then it is taken to the mast for assembly. However, this assembly method has two serious defects: (1) Low efficiency: Because the scribing method is used for assembly, it is necessary to scribe and assemble the position dimensions of each part one by one, which is time-consuming and laborious; (2) Poor accuracy: Because the oil cylinder seat assembly is mainly spatial dimensions, and a tape measure is used for scribing, the accuracy is generally about 1 mm, and it is difficult to meet the dimensional requirements of the drawing.
[0003] The existing gantry positioning tooling on the market generally directly positions and welds the positioning device, so that it can effectively limit the forklift workpiece at a fixed position, avoiding exceeding the maximum moving range during use, resulting in the separation of parts and causing unnecessary losses and even potential safety hazards. However, in the actual use process, according to the different processing methods and the installation positions of the processing devices, it is necessary to finely adjust the workpiece after positioning. Therefore, we propose a positioning tooling for the middle gantry. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides a positioning tooling for a middle gantry, which solves the problem that in the actual use process, according to the different processing methods and the installation positions of the processing devices, it is necessary to finely adjust the workpiece after positioning.
[0005] The above technical object of the utility model is achieved through the following technical solutions:
[0006] The positioning tooling for the middle gantry includes a positioning square pipe. Two side top plates are fixedly installed on the outer wall surface of the positioning square pipe. Fixed grooves are opened on the top surfaces of the side top plates. Positioning plates are fixedly installed inside the fixed grooves opened on the top surfaces of the side top plates. The positioning square pipe, the side top plates, and the positioning plates are welded together in a positioned manner to form Tooling A, and Tooling A is placed on the upper end surface of the middle gantry channel steel.
[0007] Preferably, a cylinder head seat is fixedly installed on one side of the side top plate, and a sprocket shaft backing plate is fixedly installed on one side of the cylinder head seat.
[0008] Preferably, a first threaded hole is provided on one side of the side top plate, and a cylinder head seat lateral positioning bolt is threadedly connected inside the first threaded hole provided on one side of the side top plate.
[0009] Preferably, a second threaded hole is provided on one side of the side top plate, and a tooling lateral positioning bolt is threadedly connected inside the second threaded hole provided on one side of the side top plate.
[0010] Preferably, a middle gantry is provided on the bottom surface of the positioning square tube. The positioning square tube and the middle gantry are connected by the tooling lateral positioning bolt, and a tooling longitudinal positioning plate is fixedly installed on one side of the positioning plate.
[0011] Preferably, a connecting square tube is fixedly installed on the top surface of the middle gantry, and two tooling longitudinal limiting plates are fixedly installed on one side of the positioning square tube.
[0012] In summary, the present utility model mainly has the following beneficial effects:
[0013] By providing a positioning square tube, through the welded design of the positioning square tube, the side top plate and the positioning plate, on the premise of ensuring the overall integrity of the device, directly placing it on the upper end surface of the middle gantry channel steel can make the positioning part more flexible. With the cooperation of adjustment elements, the specific position of the positioning can be adjusted manually by workers, increasing the accuracy of device processing;
[0014] Through the setting of the tooling longitudinal limiting plate, the longitudinal position of the connecting square tube can be limited through its fixed design, avoiding that during the longitudinal movement of the device, it exceeds the limited range, resulting in the device being unable to be positioned normally. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 2 is a top view structural schematic diagram of the present utility model.
[0017] Reference numerals: 1, positioning square tube; 2, side top plate; 3, positioning plate; 4, cylinder head seat lateral positioning bolt; 5, tooling lateral positioning bolt; 6, tooling longitudinal positioning plate; 7, tooling longitudinal limiting plate; 8, connecting square tube; 9, sprocket shaft backing plate; 10, cylinder head seat; 11, middle gantry. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0019] Reference Figure 1 - Figure 2 , the middle gantry positioning tooling, including a positioning square tube 1, two side top plates 2 are fixedly installed on the outer wall surface of the positioning square tube 1, a fixing groove is opened on the top surface of the side top plate 2, and a positioning plate 3 is fixedly installed inside the fixing groove opened on the top surface of the side top plate 2. The positioning square tube 1, the side top plate 2 and the positioning plate 3 are positioned and welded together to form tooling A. The tooling A is placed on the upper end surface of the middle gantry channel steel. Through the welded design of the positioning square tube 1, the side top plate 2 and the positioning plate 3, the positioned part can be more flexible when placed on the upper end surface of the middle gantry channel steel. With the cooperation of the adjusting element, the specific position of the positioning can be adjusted manually by the operator, increasing the accuracy of the device processing;
[0020] On one side of the side top plate 2, a cylinder head seat 10 is fixedly installed. On one side of the cylinder head seat 10, a sprocket shaft backing plate 9 is fixedly installed. Through the design of the sprocket shaft backing plate 9 and the cylinder head seat 10, it is convenient for the device to be effectively connected to an external workpiece. After the shaft backing plate 9 and the cylinder head seat 10 are positioned by the tooling A, the parts can be directly installed in place, which is more convenient and faster than the traditional installation process. On one side of the side top plate 2, a first threaded hole is provided. A cylinder head seat lateral positioning bolt 4 is threadedly connected inside the first threaded hole provided on one side of the side top plate 2. Through the design of the cylinder head seat lateral positioning bolt 4, the lateral limit of the cylinder head seat 10 can be adjusted by tightening and loosening the cylinder head seat lateral positioning bolt 4, so as to avoid the problem that the deviation is too large to be normally connected when the device body is connected to an external workpiece. On one side of the side top plate 2, a second threaded hole is provided. A tooling lateral positioning bolt 5 is threadedly connected inside the second threaded hole provided on one side of the side top plate 2. Through the design of the bolt 5, the lateral limit of the tooling A is adjusted, so that after the device positions and installs the workpiece, the position of the tooling A can be finely adjusted by tightening or loosening the bolt 5, and the workpiece can be positioned more accurately during processing, increasing the processing efficiency. On the bottom surface of the positioning square tube 1, a middle gantry 11 is provided. Through the design of the middle gantry 11, it can be used as a connecting device between the positioning device and the vehicle body. After being adjusted to the appropriate position, it can normally complete the limiting function. The positioning square tube 1 and the middle gantry 11 are connected by the tooling lateral positioning bolt 5. On one side of the positioning plate 3, a tooling longitudinal positioning plate 6 is fixedly installed. On the top surface of the middle gantry 11, a connecting square tube 8 is fixedly installed. On one side of the positioning square tube 1, two tooling longitudinal limiting plates 7 are fixedly installed. Through the setting of the tooling longitudinal limiting plates 7, the longitudinal direction of the connecting square tube 8 can be limited by its fixed design, so as to avoid the device moving longitudinally beyond the limited range and causing the device to be unable to be normally positioned.
[0021] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Middle gantry positioning tooling, including positioning square tube (1), characterized in that, Two side top plates (2) are fixedly installed on the outer wall surface of the positioning square pipe (1). A fixing groove is formed on the top surface of the side top plate (2). A positioning plate (3) is fixedly installed inside the fixing groove formed on the top surface of the side top plate (2). The positioning square pipe (1), the side top plate (2) and the positioning plate (3) are positioned and welded together to form fixture A. Fixture A is placed on the upper end surface of the middle gantry channel steel. A cylinder head seat (10) is fixedly installed on one side of the side top plate (2). A sprocket shaft backing plate (9) is fixedly installed on one side of the cylinder head seat (10). A first threaded hole is formed on one side of the side top plate (2). A cylinder head seat lateral positioning bolt (4) is threadedly connected inside the first threaded hole formed on one side of the side top plate (2). A second threaded hole is formed on one side of the side top plate (2). A fixture lateral positioning bolt (5) is threadedly connected inside the second threaded hole formed on one side of the side top plate (2). A middle gantry (11) is arranged on the bottom surface of the positioning square pipe (1). The positioning square pipe (1) and the middle gantry (11) are connected by the fixture lateral positioning bolt (5). A fixture longitudinal positioning plate (6) is fixedly installed on one side of the positioning plate (3). A connecting square pipe (8) is fixedly installed on the top surface of the middle gantry (11). Two fixture longitudinal limiting plates (7) are fixedly installed on one side of the positioning square pipe (1).