Injection mold convenient to clean

Abstract

The injection mold convenient to clean comprises a mold support and a support base, the mold support is installed at the top of the support base, an electric push rod is installed at the top of the mold support, the bottom end of the electric push rod extends to the position below the mold support, an upper injection mold is installed at the bottom end of the electric push rod, and a lower injection mold is installed at the bottom end of the upper injection mold. An upper injection mold is installed on the support base, a lower injection mold is installed on the top of the support base and located under the upper injection mold, containing grooves are formed in the two sides of the support base, an electric heating water tank and a first water pump are installed in one containing groove, and a waste water tank and a second water pump are installed in the other containing groove. By means of the integrated high-pressure flushing and waste water suction system, an operator can achieve comprehensive flushing and waste water recycling of the interior of the injection molding lower mold only through simple operation, and the automatic cleaning mode reduces manual intervention and avoids the problems that the mold is damaged and cleaning is not thorough possibly due to manual brushing.

Description

Technical Field

[0001] The utility model relates to the technical field of injection molds, in particular to an injection mold which is convenient to clean. Background Art

[0002] With the rapid development of the plastics industry, injection molds have been widely used in many fields such as automotive parts, home appliances, daily necessities, medical devices, industrial parts, etc. However, during the use of injection molds, there is usually a small amount of injection material and oil residue in the mold cavity. As these residues continue to accumulate, the surface finish of the mold will often decrease, which will affect the appearance quality and dimensional accuracy of the injection molded product. In addition, the dirt inside the mold may also affect the fluidity and cooling effect of the plastic material, increase the defective rate, and even damage the mold itself, shortening its service life.

[0003] When some existing injection molds are in use, the cleaning mechanisms added thereto need to rely on manual brushing of the inside of the mold, which is time-consuming and labor-intensive to clean, and manual brushing may also cause damage to the mold.

[0004] For example, an injection mold that is easy to clean is disclosed with announcement number CN211440928U. When the injection mold of this patent is used, when it is necessary to clean the lower mold, it is only necessary to use an external water pipe to inject water into the lower mold through a nozzle, and then brush it. After brushing, pull the clamping rod to the left through the operating panel to disengage it from the slot. At the same time, the lower mold is turned by turning the handle to rotate it around the first bearing and the second bearing. When the lower mold rotates one hundred and eighty degrees, all impurities in the lower mold can be discharged. After dumping is completed, it is only necessary to turn the handle to turn the lower mold back to its original position, and under the elastic force of the connecting spring, the clamping rod is clamped in the slot to fix the lower mold, thereby not affecting the normal use of the mold.

[0005] Although the injection mold has made some improvements in terms of cleaning convenience, there are still many links that require manual operation. Although a nozzle is designed to inject water into the mold, the cleaning process still requires the staff to manually use brushes and other tools to brush the inside of the mold to remove stubborn impurities and residues. This manual brushing not only increases the labor intensity of the staff. Although the mold is designed with a flipping mechanism, the flipping process requires the staff to manually operate the handle to achieve it. This not only requires the staff to have a certain amount of physical strength and skills, but may also cause the mold to flip unsteadily or be damaged due to improper operation. In addition, manual flipping of the mold also increases the operation time and reduces work efficiency.

[0006] Therefore, it is necessary to invent an injection mold that is convenient to clean to solve the above problems. Utility Model Content

[0007] The purpose of the present utility model is to provide an injection mold that is convenient for cleaning to solve the problems in the above technology.

[0008] To achieve the above purpose, the present utility model provides the following technical solution: An injection mold that is convenient for cleaning, including a mold support and a support base. The mold support is installed on the top of the support base. An electric push rod is installed on the top of the mold support. The bottom end of the electric push rod extends below the mold support. An injection upper mold is installed at the bottom end of the electric push rod. An injection lower mold is installed on the top of the support base. The injection lower mold is located directly below the injection upper mold. Accommodating grooves are provided on both sides of the support base. An electric heating water tank and a first water pump are installed inside one of the accommodating grooves. A waste water tank and a second water pump are installed inside the other accommodating groove. A high-pressure flushing gun and a waste water suction head are respectively arranged on both sides of the mold support. The input end of the first water pump is connected to the inside of the electric heating water tank through a pipeline. The output end of the first water pump is connected to the high-pressure flushing gun through a pipeline. The input end of the second water pump is connected to the waste water suction head. The output end of the second water pump is connected to the inside of the waste water tank through a pipeline.

[0009] Through the collaborative work of components such as the electric push rod, injection upper and lower molds, electric heating water tank, water pumps, high-pressure flushing gun, and waste water suction head, the rapid separation, efficient flushing, and waste water recovery of the injection mold are realized, improving the automation degree and efficiency of mold cleaning.

[0010] Preferably, a set of lifting frames is installed on both sides of the mold support. The high-pressure flushing gun is hung on the top of one set of the lifting frames. The waste water suction head is hung on the top of the other set of the lifting frames.

[0011] Lifting frames are installed on both sides of the mold support for hanging the high-pressure flushing gun and the waste water suction head, which not only facilitates the operation personnel to pick up and store but also keeps the working area clean, improving the convenience and safety of operation.

[0012] Preferably, a water injection pipe is installed on the surface of the electric heating water tank near its top. A drain pipe is installed on the surface of the waste water tank near its bottom.

[0013] The water injection pipe and the drain pipe are respectively arranged on the electric heating water tank and the waste water tank, facilitating the addition of water to the electric heating water tank and the drainage treatment of the waste water tank.

[0014] Preferably, a hot air blower is installed on the top of the mold support. A wind guiding mechanism is arranged on the top of the support base.

[0015] Install a hot air blower on the top of the mold support and set up an air guiding mechanism on the top of the support base, which provides an effective solution for drying the mold and further improves the integrity and efficiency of mold cleaning.

[0016] Preferably, the air guiding mechanism includes an air guiding cover, a suspension bracket, and two linear modules, and the two linear modules are respectively located on both sides of the lower injection mold.

[0017] The design of the air guiding mechanism using linear modules and a suspension bracket enables the air guiding cover to move flexibly and be accurately positioned above the lower injection mold.

[0018] Preferably, the suspension bracket is installed on the top of the sliding tables of the two linear modules, the air guiding cover is installed below the suspension bracket, and the air guiding cover matches the lower injection mold.

[0019] The design that the air guiding cover matches the lower injection mold ensures that the hot air can directly and comprehensively cover the mold surface, avoiding waste of hot air and local overheating of the mold surface, and improving the quality and safety of mold drying.

[0020] Preferably, a duct is installed at the output end of the hot air blower, a corrugated expansion pipe is installed at the end of the duct, and the end of the corrugated expansion pipe is connected to the inside of the air guiding cover.

[0021] Installing a duct and a corrugated expansion pipe at the output end of the hot air blower and connecting the end of the corrugated expansion pipe to the inside of the air guiding cover. This design not only ensures smooth transmission of hot air but also enables the air guiding cover to move without being restricted by the duct, improving the flexibility and reliability of the entire air guiding mechanism.

[0022] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0023] 1. Through the integrated high-pressure flushing and wastewater suction system, operators can achieve comprehensive flushing and wastewater recovery inside the lower injection mold with simple operations. The high-pressure injection of hot water can effectively soften and strip dirt and oil stains on the mold surface without the need for traditional manual scrubbing. In addition, the wastewater suction head can quickly suck away the wastewater in the mold, ensuring the continuity and high efficiency of the cleaning process. This automated cleaning method not only reduces manual intervention but also avoids mold damage and incomplete cleaning problems that may be caused by manual scrubbing.

[0024] 2. By setting up a hot air blower and an air guiding mechanism, and the matching design of the air guiding cover and the lower injection mold, the hot air directly blows on the mold surface, which not only speeds up the drying speed but also helps to remove residual moisture and fine particles on the mold surface, further protecting the cleanliness and service life of the mold. Description of the Drawings

[0025] Figure 1 This is the overall structural schematic diagram of the first perspective of the present utility model;

[0026] Figure 2 This is the overall structural schematic diagram of the second perspective of the present utility model;

[0027] Figure 3 This is the present utility model Figure 2 The enlarged view of the structure of part A in;

[0028] Figure 4 This is the overall structural schematic diagram of the present utility model after the displacement of the air guiding mechanism;

[0029] Figure 5 This is the structural schematic diagram of the air guiding mechanism of the present utility model.

[0030] Explanation of the reference numerals:

[0031] 1. Mold support; 2. Support base; 3. Electric push rod; 4. Injection molding upper die; 5. Injection molding lower die; 6. Electric heating water tank; 7. First water pump; 8. Waste water tank; 9. Second water pump; 10. High-pressure flushing gun; 11. Waste water suction head; 12. Lifting frame; 13. Water injection pipe; 14. Drain pipe; 15. Hot air blower; 16. Air guiding cover; 17. Suspension bracket; 18. Linear module; 19. Air guiding pipe; 20. Corrugated expansion pipe. Specific implementation manners

[0032] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further introduced in detail below with reference to the accompanying drawings.

[0033] The present utility model provides an injection mold as Figures 1-5 shown, which is convenient for cleaning, including a mold support 1 and a support base 2. The mold support 1 is installed on the top of the support base 2. An electric push rod 3 is installed on the top of the mold support 1. The bottom end of the electric push rod 3 extends below the mold support 1. The bottom end of the electric push rod 3 is installed with an injection molding upper die 4. The injection molding lower die 5 is installed on the top of the support base 2. The injection molding lower die 5 is located directly below the injection molding upper die 4. Accommodating grooves are provided on both sides of the support base 2. An electric heating water tank 6 and a first water pump 7 are installed inside one of the accommodating grooves, and a waste water tank 8 and a second water pump 9 are installed inside the other accommodating groove. A high-pressure flushing gun 10 and a waste water suction head 11 are respectively arranged on both sides of the mold support 1. The input end of the first water pump 7 is connected to the inside of the electric heating water tank 6 through a pipeline, and the output end of the first water pump 7 is connected to the high-pressure flushing gun 10 through a pipeline. The input end of the second water pump 9 is connected to the waste water suction head 11, and the output end of the second water pump 9 is connected to the inside of the waste water tank 8 through a pipeline.

[0034] In one aspect of this embodiment, a set of lifting brackets 12 are installed on each side of the mold support 1. The high-pressure flushing gun 10 is hung on the top of one set of lifting brackets 12, and the waste water suction head 11 is hung on the top of the other set of lifting brackets 12. A water injection pipe 13 is installed on the surface of the electric heating water tank 6 near its top, and a drain pipe 14 is installed on the surface of the waste water tank 8 near its bottom. A hot air blower 15 is installed on the top of the mold support 1. A wind guiding mechanism is arranged on the top of the support base 2. The wind guiding mechanism includes a wind guiding cover 16, a suspension bracket 17 and two linear modules 18. The two linear modules 18 are respectively located on both sides of the injection lower mold 5. The suspension bracket 17 is installed on the top of the sliding tables of the two linear modules 18. The wind guiding cover 16 is installed below the suspension bracket 17. The wind guiding cover 16 is matched with the injection lower mold 5. The output end of the hot air blower 15 is installed with a wind guiding pipe 19. The end of the wind guiding pipe 19 is installed with a corrugated expansion pipe 20. The end of the corrugated expansion pipe 20 is communicated with the inside of the wind guiding cover 16.

[0035] The working principle of the utility model:

[0036] Refer to the attached Figures 1-5 description. When using the utility model, first inject an appropriate amount of clean water into the electric heating water tank 6 through the water injection pipe 13. Subsequently, start the heating function of the electric heating water tank 6 to heat the clean water until the water temperature reaches a suitable temperature for cleaning.

[0037] After the injection process is completed, use the electric push rod 3 to slowly lift the injection upper mold 4 upward to ensure that the injection upper mold 4 is completely separated from the injection lower mold 5. Then take out the injection part inside the injection lower mold 5. During the injection process, a small amount of raw materials and oil stains will remain in the cavity of the injection lower mold 5, which need to be cleaned in time to avoid adverse effects on subsequent injection operations.

[0038] Start the first water pump 7 to pump the hot water inside the electric heating water tank 6. The operator holds the high-pressure flushing gun 10 and comprehensively flushes the inside of the injection lower mold 5. Utilize the impact of the high-pressure water flow and the softening of the dirt by the hot water to quickly peel off the dirt on the mold surface.

[0039] After the flushing is completed, place the high-pressure flushing gun 10 back on the lifting bracket 12. Then, the operator holds the waste water suction head 11 and probes it into the mold. Start the second water pump 9 to suck the waste water inside the mold through the pipeline into the waste water tank 8 until there is basically no accumulated water inside the mold. After the waste water tank 8 is full, the waste water can be discharged through the drain pipe 14 for subsequent treatment.

[0040] Start two linear modules 18. Drive the suspension bracket 17 and the air guide cover 16 to move through their sliders until the air guide cover 16 moves directly above the injection mold lower die 5. Start the hot air blower 15. The hot air blown out by the hot air blower 15 enters the interior of the air guide cover 16 through the air guide pipe 19 and the corrugated expansion pipe 20, and then blows towards the injection mold lower die 5 through the opening of the air guide cover 16. Keep the hot air blower 15 running for a period of time until the surface of the injection mold lower die 5 is completely dry. Finally, reset the air guide mechanism through the linear module 18.

Claims

1. An injection mold that is convenient for cleaning, comprising a mold bracket (1) and a bracket base (2), characterized in that: The mold support (1) is installed on the top of the support base (2). An electric push rod (3) is installed on the top of the mold support (1). The bottom end of the electric push rod (3) extends below the mold support (1). An injection upper mold (4) is installed at the bottom end of the electric push rod (3). An injection lower mold (5) is installed on the top of the support base (2). The injection lower mold (5) is located directly below the injection upper mold (4). Accommodating grooves are provided on both sides of the support base (2). An electric heating water tank (6) and a first water pump (7) are installed inside one of the accommodating grooves. A waste water tank (8) and a second water pump (9) are installed inside the other accommodating groove. A high-pressure flushing gun (10) and a waste water suction head (11) are respectively arranged on both sides of the mold support (1). The input end of the first water pump (7) is connected to the inside of the electric heating water tank (6) through a pipeline. The output end of the first water pump (7) is connected to the high-pressure flushing gun (10) through a pipeline. The input end of the second water pump (9) is connected to the waste water suction head (11). The output end of the second water pump (9) is connected to the inside of the waste water tank (8) through a pipeline.

2. The injection mold according to claim 1, which is convenient for cleaning, is characterized in that: A set of lifting frames (12) is installed on each side of the mold support (1). The high-pressure flushing gun (10) is hung on the top of one set of the lifting frames (12). The waste water suction head (11) is hung on the top of the other set of the lifting frames (12).

3. The injection mold convenient for cleaning according to claim 1, wherein: A water injection pipe (13) is installed on the surface of the electric heating water tank (6) near its top. A drain pipe (14) is installed on the surface of the waste water tank (8) near its bottom.

4. The injection mold convenient for cleaning according to claim 1, characterized in that: A hot air blower (15) is installed on the top of the mold support (1). A wind guiding mechanism is arranged on the top of the support base (2).

5. The injection mold according to claim 4, which is convenient for cleaning, is characterized in that: The wind guiding mechanism includes a wind guiding cover (16), a suspension bracket (17) and two linear modules (18). The two linear modules (18) are respectively located on both sides of the injection lower mold (5).

6. The injection mold convenient for cleaning according to claim 5, wherein: The suspension bracket (17) is installed on the top of the sliding tables of the two linear modules (18). The wind guiding cover (16) is installed below the suspension bracket (17). The wind guiding cover (16) matches the injection lower mold (5).

7. A plastic injection mold that is convenient for cleaning, characterized in that: An air duct (19) is installed at the output end of the hot air blower (15). A corrugated expansion pipe (20) is installed at the end of the air duct (19). The end of the corrugated expansion pipe (20) is connected to the inside of the wind guiding cover (16).

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