Novel cloth transfer printing machine
Through the design of the turning material and the pad printing mechanism of the new fabric pad printing machine, the problems of unstable cloth pad printing effect and low speed are solved, and an efficient and stable pad printing process is achieved.
Patent Information
- Application Number
- CN202422395274.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-30
AI Technical Summary
There are problems of unstable pad printing effect and low speed during the pad printing process of existing fabrics.
A new type of cloth pad printing machine is adopted, including a machine, a feeding mechanism and a pad printing mechanism. The feeding mechanism is composed of a spider-hand robot arm and a material picking mechanism. The pad printing mechanism is composed of a PPU robot and a pad printing head. Combined with the ink cup driving mechanism, an efficient and stable pad printing process is achieved.
The pad printing efficiency is achieved, and the phenomenon of missing printing and multiple printing is avoided. The ink cup drive mechanism is stable, and it can provide scraping ink for a long time, and the pad printing glue head transfer ink efficiency is higher.
Smart Images

Figure CN223085647U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of textile equipment, and particularly relates to a novel fabric pad printer. Background Art
[0002] A pad printer is a printing device applicable to plastics, toys, glass, metal, ceramics, electronics, IC encapsulation, etc. Pad printing is an indirect concave rubber head printing technology and has become a main method for printing and decorating various object surfaces. Currently, during the fabric production process, in order to mark information such as the model, batch, and time of fabric production, generally, after the fabric production is completed, marks are made on the produced fabric. Using a pad printer to mark the fabric is a fast and stable method. However, the current method of pad printing on fabric usually has problems such as unstable pad printing effect and low pad printing speed. Therefore, there is an urgent need to provide a stable and efficient fabric pad printing mechanism. Utility Model Content
[0003] The purpose of this application is to provide a novel fabric pad printer for solving the problem of poor pad printing effect existing in the current fabric pad printing process.
[0004] The technical solution of the present utility model is: a novel fabric pad printer, including a machine table. The machine table can store the fabric to be pad printed. A turning mechanism and a pad printing mechanism are arranged on the machine table. It is characterized in that the turning mechanism includes a spider robot arm and a material taking mechanism fixed on the spider robot arm. The pad printing mechanism includes a PPU robot arm and a pad printing rubber head fixed at the movable end of the PPU robot arm. An etching plate for the pad printing rubber head to transfer ink is also arranged on the machine table.
[0005] Preferably, the machine table includes an installation table surface and a drive mechanism mounting frame. The fabric is placed on the installation table surface and / or on an extended surface horizontal with the installation table surface. The drive mechanism mounting frame is installed above the machine table. A PPU robot arm and a spider robot arm are installed on the drive mechanism mounting frame.
[0006] Preferably, the PPU robot arm includes a first slide rail and a second slide rail that are perpendicular to each other. A fixed block is arranged between the first slide rail and the second slide rail. On opposite sides of the fixed block, a first slider slidably matched with the first slide rail and a second slider slidably matched with the second slide rail are respectively arranged. A pad printing rubber head is installed on a section of the first slide rail close to the installation table surface.
[0007] Preferably, the PPU robot arm further includes a first drive motor. A swing arm is installed at the output end of the first drive motor. The swing arm is movably connected to the first slide rail.
[0008] Preferably, the etching plate is mounted on the mounting table, an ink cup is arranged above the etching plate, and the ink cup reciprocates on the etching plate through an ink cup driving mechanism.
[0009] Preferably, the ink cup driving mechanism includes an ink cup driving motor installed on the side of the mounting table facing away from the etching plate, and a first synchronous wheel is provided at the output end of the ink cup driving motor, and the first synchronous wheel is connected to a second synchronous wheel fixed on the mounting table through a synchronous belt, and a push plate is fixed on the synchronous belt, and the push plate is installed on the third slide rail through a third slider, and the ink cup is installed on the push plate.
[0010] Preferably, the push plate comprises a pair of push blocks arranged in parallel, and the pair of push blocks are respectively installed on the third slide rail through the third sliding block.
[0011] Preferably, the ink cup driving motor drives the push plate to reciprocate on the etching plate by forward and reverse rotation.
[0012] Preferably, the direction in which the pad printing rubber head transfers the ink is opposite to the direction in which the spider arm mechanical arm flips the cloth.
[0013] Preferably, the material of the pad printing rubber head is silicone.
[0014] Compared with the prior art, the advantages of this application are:
[0015] (1) The pad printing mechanism and the material turning mechanism of the present application cooperate compactly, the pad printing efficiency is high, and it is not easy to have the situation of missing printing, over-printing, etc.
[0016] (2) The ink cup driving mechanism of the present application has a stable structure, can provide scraping ink stably for a long time, and cooperates compactly with the PPU robot, and the efficiency of the pad printing rubber head in transferring ink is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present application is further described below in conjunction with the accompanying drawings and embodiments:
[0018] Figure 1 This is a schematic diagram of the overall structure of a new type of cloth pad printing machine in the embodiment of the present application;
[0019] Figure 2 A schematic diagram of a material turning mechanism of a novel fabric pad printing machine for this application;
[0020] Figure 3 A schematic diagram of a pad printing mechanism of a novel cloth pad printing machine for this application;
[0021] Figure 4 This is a schematic diagram of an ink cup driving mechanism of a novel cloth pad printing machine in the present application.
[0022] Wherein:
[0023] 1. Machine platform;
[0024] 11. Fabric placement table, 12. Drive mechanism mounting bracket;
[0025] 2. Material turning mechanism;
[0026] 21. Spider robot arm,
[0027] 211. First drive motor, 212. Second drive motor, 213. Third drive motor and 214. Fourth drive motor, 215. First drive arm, 216. Second drive arm 217. Third drive arm 218. Fourth drive arm 219. Mounting block;
[0028] 22. Material picking mechanism;
[0029] 3. Pad printing mechanism;
[0030] 31. PPU robot arm, 32. Pad printing rubber head, 33. Fixed plate, 34. Etching plate, 35. Ink cup, 36. Ink cup drive mechanism;
[0031] 310. First drive motor, 311. Swing arm, 312. Mounting block, 313. First slide rail 314. Second slide rail, 36. Ink cup drive motor, 362. First synchronous pulley, 363. Synchronous belt 364. Second synchronous pulley, 365. Pushing plate, 366. Third slider, 367 Third slide rail. Detailed implementation manners
[0032] To make the objectives, technical solutions and advantages of the present application clearer, the embodiments of the present application will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only one embodiment of the present application, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall fall within the scope of protection of the present application.
[0033] As used herein, an "embodiment" refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present application. In the description of the embodiments of the present application, it should be understood that terms such as "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first," "second," and "third" may explicitly or implicitly include one or more of such features. Moreover, terms such as "first," "second," and "third" are used to distinguish similar objects and do not necessarily describe a specific order or sequence. It should be understood that the data used in this way may be interchanged where appropriate so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein. In addition, the terms "comprising" and "being" and any variations thereof are intended to cover non-exclusive inclusion.
[0034] As Figure 1 shown, this embodiment provides a new type of cloth numbering machine, including a machine table 1. The machine table 1 includes a cloth placement table surface 11 and a drive mechanism mounting frame 12. The cloth is stacked on the cloth placement table surface 11. In other embodiments, the cloth can also be stacked on an extended surface that is horizontal with the mounting table surface 11, such as by adding a pile platform. The drive mechanism mounting frame 12 is installed above the cloth placement table surface 11. A material turning mechanism 2 and a pad printing mechanism 3 are installed between the cloth placement table surface 11 and the drive mechanism mounting frame 12. The material turning mechanism 2 is used to turn over the stacked cloth layer by layer, and the pad printing mechanism 3 is used to print number marks or patterns on each layer of cloth.
[0035] As Figure 2As shown, the material turning mechanism 2 includes a spider robot arm 21 and a material taking mechanism 22 fixed on the spider robot arm 21. The spider robot arm 21 includes 4 groups of driving motors, namely a first driving motor 211, a second driving motor 212, a third driving motor 213 and a fourth driving motor 214. Each group of driving motors is respectively installed on the driving mechanism mounting frame 12. The first driving motor 211, the second driving motor 212, the third driving motor 213 and the fourth driving motor 214 are respectively connected to the mounting block 219 through a first driving arm 215, a second driving arm 216, a third driving arm 217 and a fourth driving arm 218. The spider robot arm 21 has multiple degrees of freedom. In the case of relatively fluffy fabric, it can still adapt to the thickness of the fabric, so as to complete the material taking well. In this embodiment, the material taking mechanism 22 is a needle punching material taking mechanism. In a preferred embodiment of this embodiment, after the material taking mechanism 22 picks up a layer of fabric, the spider robot arm 21 drives the fabric to first move away from the surface of the stacked fabric, and then turns the fabric away from the machine table 1. In this embodiment, the direction away from the machine table 1 is the direction of separating from the machine table, thereby realizing the turning of the fabric.
[0036] As Figure 3 shown, the pad printing mechanism 3 includes a PPU robot arm 31 and a pad printing rubber head 32 fixed on the movable end of the PPU robot arm 31. The pad printing rubber head 32 is installed on the movable end of the PPU robot arm 31 through a fixing plate 33. After the pad printing rubber head 32 prints numbers on the fabric, driven by the PPU robot arm 31, the pad printing rubber head 32 first moves away from the upper surface of the fabric, and then moves in a direction opposite to the material turning direction of the spider robot arm 21. This avoids the spider robot arm 21 touching the pad printing rubber head 32 when turning the fabric, thereby realizing the close cooperation between the numbering mechanism 3 and the material turning mechanism 2.
[0037] A first drive motor 310 is installed on the PPU robot arm 31. An output end of the first drive motor 310 is provided with a swing arm 311. A hollow groove is arranged on the swing arm 311, which can provide a swinging path for the drive mechanism. The swing arm 311 is movably installed with a mounting block 312 through the hollow groove. A pair of first slide rails 313 are fixedly installed on the mounting block 312. The first slide rails 313 are arranged in the vertical direction. A pair of second slide rails 314 are also arranged in the horizontal direction perpendicular to the first slide rails 313. A fixing block 315 is arranged between the first slide rails 313 and the second slide rails 314. A first slider and a second slider are respectively installed on two sides of the fixing block 315. The first slider is slidably matched with the first slide rail 313 to move in the vertical direction, and the second slider is slidably matched with the second slide rail 314 to move in the horizontal direction. One end of the first slide rail 313 close to the fabric placement table 11 is installed with a fixing plate 33. A pad printing rubber head 32 is fixedly installed on the fixing plate 33. In this embodiment, the material of the pad printing rubber head 32 is silica gel.
[0038] An etching plate 34 for the pad printing rubber head 32 to transfer ink is also arranged on the fabric placement table 11. The pad printing rubber head 32 moves horizontally towards the etching plate 34 through the second slide rail 314 in the PPU robot arm 31, and moves vertically towards the etching plate 34 through the first slide rail 313. When the pad printing rubber head 32 moves directly above the etching plate 34 vertically, the second slide rail 314 of the PPU robot arm 31 approaches the etching plate 34, and the pad printing rubber head 32 transfers ink. Subsequently, an ink cup drive mechanism 36 drives the ink cup 35 to scrape ink above the etching plate 34. The ink cup drive mechanism 36 reciprocates on the etching plate 34 to realize reciprocating ink scraping on the etching plate 34.
[0039] As Figure 4As shown, the ink cup driving mechanism 36 includes an ink cup driving motor 361 installed on the side of the fabric placement tabletop 11 facing away from the etching plate 34. A first synchronous pulley 362 is provided at the output end of the ink cup driving motor 361. The first synchronous pulley 362 is connected to a second synchronous pulley 364 fixed on the installation tabletop through a synchronous belt 363. A pushing plate 365 is fixed on the synchronous belt 363. The pushing plate 365 is installed on a third slide rail 367 through a third slider 366. The third slide rail 367 is installed on the fabric placement tabletop 11. The ink cup 35 is installed on the pushing plate 365. The pushing plate 365 includes a pair of parallel pushing blocks. The pair of pushing blocks are respectively installed on the third slide rail 367 through the third slider 366. The ink cup driving motor 361 rotates reciprocally, driving the pushing plate 365 to reciprocate on the third slider 366 and the third slide rail 367 through the synchronous pulleys and the synchronous belt 363, and further driving the ink cup 35 located on the pushing plate 365 to scrape the ink reciprocally on the etching plate 34.
[0040] The above embodiments are only for illustrating the technical concept and features of the present application, and the purpose is to enable those familiar with this technology to understand the content of the present application and implement it accordingly, and it should not be used to limit the protection scope of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present application is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.
Claims
1. A new type of fabric pad printer, comprising a machine table on which the fabric to be pad printed can be stored, and a fabric turning mechanism and a pad printing mechanism are arranged on the machine table, characterized in that, The turnover mechanism includes a spider robot arm and a material taking mechanism fixed on the spider robot arm. The pad printing mechanism includes a PPU robot arm and a pad printing rubber head fixed on the movable end of the PPU robot arm. An etched plate for the pad printing rubber head to transfer ink is further arranged on the machine table.
2. The novel fabric pad printer according to claim 1, wherein, The machine table includes an installation tabletop and a driving mechanism mounting frame. The fabric is placed on the installation tabletop and / or on an extended surface parallel to the installation tabletop. The driving mechanism mounting frame is installed above the machine table. A PPU robot arm and a spider robot arm are installed on the driving mechanism mounting frame.
3. A novel fabric pad printer according to claim 2, characterized in that, The PPU robot arm includes a first slide rail and a second slide rail perpendicular to each other. A fixing block is arranged between the first slide rail and the second slide rail. A first slider slidably matched with the first slide rail and a second slider slidably matched with the second slide rail are respectively arranged on two opposite sides of the fixing block. A pad printing rubber head is installed on a section of the first slide rail close to the installation tabletop.
4. A novel fabric pad printer according to claim 3, characterized in that, The PPU robot arm further includes a first driving motor. A swing arm is installed at the output end of the first driving motor. The swing arm is movably connected to the first slide rail.
5. A novel fabric pad printer according to claim 4, characterized in that, The etched plate is installed on the installation tabletop. An ink cup is arranged above the etched plate. The ink cup reciprocates on the etched plate through an ink cup driving mechanism.
6. A novel fabric pad printer according to claim 5, characterized in that, The ink cup driving mechanism includes an ink cup driving motor installed on one side of the installation tabletop facing away from the etched plate. A first synchronous pulley is arranged at the output end of the ink cup driving motor. The first synchronous pulley is connected to a second synchronous pulley fixed on the installation tabletop through a synchronous belt. A pushing plate is fixed on the synchronous belt. The pushing plate is installed on a third slide rail through a third slider. The ink cup is installed on the pushing plate.
7. A novel fabric pad printer according to claim 6, characterized in that, The pushing plate includes a pair of parallel pushing blocks. The pair of pushing blocks are respectively installed on the third slide rail through the third slider.
8. A novel fabric pad printer according to claim 7, characterized in that, The ink cup driving motor drives the pushing plate to reciprocate on the etched plate through forward and reverse rotation.
9. A novel fabric pad printer according to any one of claims 1-8, characterized in that, The direction of the pad printing rubber head transferring ink is opposite to the direction of the spider robot arm flipping the fabric.
10. A novel fabric pad printer according to any one of claims 1-8, characterized in that, The material of the pad printing rubber head is silicone.