High-speed transfer machine

By designing a high-speed load transfer machine and using linear drive modules and induction devices, the fast and accurate load transfer of parts on the new energy vehicle production line is achieved, and the problems of low efficiency and inaccurate positioning in the existing technology are solved, and the overall efficiency and product quality of the production line are improved.

CN223087010UActive Publication Date: 2025-07-11浙江乘屹智能装备有限公司
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Patent Information

Application Number
CN202421670437.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-11
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing new energy vehicle production lines rely on manual placement of parts when assembling parts, resulting in low efficiency and inaccurate positioning.

Method used

A high-speed load transfer machine is designed, including a frame, a linear drive module, a pallet and a support module. By accurately controlling the movement trajectory and speed of the load transfer mechanism, the coordination of the motor, gear and rack is used to achieve fast and accurate load transfer of parts, and the status is monitored in real time through the induction device to ensure accurate positioning.

Benefits of technology

It improves the load transfer efficiency of the production line and the accuracy of the part positioning, reduces the failure rate and maintenance costs, and improves the overall efficiency and product qualification rate of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed transfer machine. The high-speed transfer machine comprises a rack; the linear driving module is connected with the rack and provides driving force for linear motion; the tray is arranged at the output end of the linear driving module and is driven by the linear driving module to do linear motion; and the supporting module is connected with the tray and used for supporting the to-be-transferred automobile parts. In the whole operation process, all the components work cooperatively, the tray, the positioning pin, the fixed supporting block and the motor are matched so that the parts can rapidly and accurately reach the designated position, and safety and reliability in the transferring process are guaranteed through accurate grabbing of the robot and real-time monitoring of the induction device. By means of the design, the production efficiency is improved, the difficulty and strength of manual operation are reduced, and part transferring on a production line becomes more intelligent and automatic.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicle production, and particularly relates to a high-speed transfer machine. Background Art

[0002] In the production process of new energy vehicles, the automated production line is a key link to achieve efficient production. Especially on the production lines of key components such as battery cases, it is necessary to ensure that each production link can be completed quickly and accurately. However, in the areas of the existing production lines where parts need to be assembled, most rely on manual workers to place the parts on the loading table, and then the robot grabs them for subsequent assembly. Although this method realizes automation to a certain extent, there are still problems such as low efficiency. Summary of the Invention

[0003] According to an embodiment of the utility model, a high-speed transfer machine is provided, which includes:

[0004] A frame;

[0005] A linear drive module, which is connected to the frame and provides the driving force for linear motion;

[0006] A tray, which is arranged at the output end of the linear drive module and moves linearly under the drive of the linear drive module;

[0007] A support module, which is connected to the tray and is used to support the automotive parts to be transferred.

[0008] Further, the linear drive module includes:

[0009] A pair of tracks, which are arranged on both sides of the top of the frame;

[0010] A rack, which is arranged on the top of the frame and is located between the pair of tracks;

[0011] A sliding plate, which is slidably connected to the pair of tracks, and the top of the sliding plate is connected to the tray;

[0012] A motor, which is arranged on the sliding plate;

[0013] A gear, which meshes with the rack and is connected to the output end of the motor.

[0014] Further, the linear drive module includes: a protective cover, which covers the motor.

[0015] Further, the tray is detachably installed on the sliding plate.

[0016] Further, it further includes:

[0017] A locking block, which is connected to one side of the sliding plate;

[0018] Fixing bracket, which is connected to the machine frame;

[0019] The first clamping block is arranged on the top of the fixing bracket;

[0020] The clamping cylinder is arranged on the fixing bracket;

[0021] The second clamping block is arranged at the output end of the clamping cylinder. Driven by the clamping cylinder, the clamping locking block is located between the second clamping block and the first clamping block.

[0022] Furthermore, the support module includes:

[0023] Multiple fixed support blocks are arranged on the tray and are used to support the automotive parts to be transferred;

[0024] Two positioning pins are arranged on the tray and are used to insert into two positioning holes of the automotive parts to be transferred to position the automotive parts to be transferred.

[0025] Furthermore, the support module further includes: a sensing device, which is arranged on the tray and is used to sense the presence or absence of automotive parts on the tray.

[0026] A high-speed transfer machine according to an embodiment of the present invention has the following beneficial effects:

[0027] Efficient transfer: By precisely controlling the movement trajectory and speed of the transfer mechanism, rapid and accurate transfer of parts on the production line is achieved. Compared with traditional manual or simple mechanical transfer methods, the transfer efficiency is significantly improved, and the overall efficiency of the production line is greatly enhanced.

[0028] Precise positioning: The status of the transfer mechanism is monitored in real time to ensure that parts can be accurately and stably placed at the specified position. This avoids production waste and quality problems caused by inaccurate positioning and improves the qualified rate of products.

[0029] Stability: Through optimized structural design, the stability and reliability of the transfer machine are improved, ensuring long-term stable operation, reducing failure rates and maintenance costs.

[0030] It should be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology. Brief Description of the Drawings

[0031] Figure 1 It is a schematic structural diagram of an automotive part to be transferred in the prior art.

[0032] Figure 2 It is a three-dimensional structural diagram of a high-speed transfer machine according to an embodiment of the present invention.

[0033] Figure 3 is Figure 2 a partially enlarged structural schematic diagram in

[0034] Figure 4 is a structural schematic diagram of the locking block of a high-speed transfer machine according to an embodiment of the present invention.

[0035] Figure 5 is a three-dimensional structural schematic diagram of a support module of a high-speed transfer machine according to an embodiment of the present invention. Detailed implementation manners

[0036] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, and the present invention will be further elaborated.

[0037] First, a high-speed transfer machine according to an embodiment of the present invention will be described in conjunction with Figures 1 - 5 which is used to transfer automotive parts 6 and has a wide range of application scenarios.

[0038] As Figures 1 - 5 shown, a high-speed transfer machine according to an embodiment of the present invention includes a frame 1, a linear drive module, a tray 3, and a support module.

[0039] Specifically, as Figures 1 - 5 shown, the linear drive module is connected to the frame 1 to provide a driving force for linear motion. The linear drive module includes: a pair of tracks 21, a rack 22, a slide plate 23, a motor 24, and a gear 25. The pair of tracks 21 are arranged on both sides of the top of the frame 1; the rack 22 is arranged on the top of the frame 1 and is located between the pair of tracks 21; the slide plate 23 is slidably connected to the pair of tracks 21, and the top of the slide plate 23 is connected to the tray 3; the motor 24 is arranged on the slide plate 23; the gear 25 meshes with the rack 22 and is connected to the output end of the motor 24. By controlling the operation of the motor 24, the gear 25 can be driven to rotate on the rack 22, so that the slide plate 23 moves on the moving track 21, and then drives the tray 3 to move.

[0040] Furthermore, in this embodiment, as Figure 2 shown, the linear drive module includes: a protective cover 26 that covers the motor 24 and serves to prevent dust and protect it.

[0041] Specifically, as Figure 2 , 5 shown, the tray 3 is arranged at the output end of the linear drive module and performs linear motion under the drive of the linear drive module. The tray 3 is detachably installed on the slide plate 23, so that by replacing the tray 3, the support module can be replaced together, thereby adapting to the transfer of different automotive parts 6.

[0042] Specifically, asFigures 2 - 3 As shown in Figure 5, the support module is connected to the tray 3 and is used to support the automotive parts 6 to be transferred. The support module includes: a plurality of fixed support blocks 41 and two positioning pins 42. The plurality of fixed support blocks 41 are arranged on the tray 3 and are used to support the automotive parts 6 to be transferred; the two positioning pins 42 are arranged on the tray 3 and are used to insert into two positioning holes 61 of the automotive parts 6 to be transferred to position the automotive parts 6 to be transferred. The arrangement of the plurality of fixed support blocks 41 and the two positioning pins 42 ensures the stable placement of the automotive parts 6 on the support module and avoids shaking and misalignment during the movement process.

[0043] Furthermore, as Figure 5 shown, the support module further includes: a sensing device 43. The sensing device 43 is arranged on the tray 3 and is used to sense the presence or absence of the automotive parts 6 on the tray 3.

[0044] Furthermore, a high-speed transfer machine according to an embodiment of the present invention further includes: a locking block 51, a fixed frame 52, a first clamping block 53, a clamping cylinder 54, and a second clamping block 55. The locking block 51 is connected to one side of the sliding plate 23; the fixed frame 52 is connected to the frame 1; the first clamping block 53 is arranged on the top of the fixed frame 52; the clamping cylinder 54 is arranged on the fixed frame 52; the second clamping block 55 is arranged at the output end of the clamping cylinder 54. Driven by the clamping cylinder 54, the locking block 51 is clamped between the second clamping block 55 and the first clamping block 53 for physical stop protection.

[0045] Working principle:

[0046] First, place the automotive parts 6 on the support module, support them by a plurality of fixed support blocks 41, and position them by two positioning pins 42. After positioning, control the motor 24 to run, drive the sliding plate 23 and the tray 3 to move to the specified position together, and then drive the automotive parts 6 to move to the specified position. The external robot grabs the automotive parts 6. After grabbing, sense the automotive parts 6 through the sensing device 43. After identifying that the automotive parts 6 have been taken away, send a signal to make the motor 24 run in the reverse direction, drive the sliding plate 23 and the tray 3 to reset, and get ready for the next transfer operation.

[0047] During the whole process, each component works together. The cooperation among the tray 3, the positioning pins 42, the fixed support blocks 41, and the motor 24 enables the parts to reach the specified position quickly and accurately. The precise grasping of the robot and the real-time monitoring of the sensing device 43 ensure the safety and reliability of the transfer process. Such a design not only improves the production efficiency but also reduces the difficulty and intensity of manual operation, making the part transfer on the production line more intelligent and automated.

[0048] It should be noted that in this specification, the terms "comprising", "including" or any other variants thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0049] Although the content of the present utility model has been introduced in detail through the above preferred embodiments, it should be recognized that the above description should not be considered as a limitation of the present utility model. After those skilled in the art have read the above content, various modifications and alternatives to the present utility model will be obvious. Therefore, the protection scope of the present utility model should be defined by the appended claims.

Claims

1. A high-speed transfer machine, characterized in that, Comprising: Frame; Linear drive module, which is connected to the frame and provides the driving force for linear motion; Pallet, which is arranged at the output end of the linear drive module and performs linear motion driven by the linear drive module; Support module, which is connected to the pallet and is used to support the automotive parts to be transferred.

2. The high-speed transfer machine according to claim 1, wherein The linear drive module comprises: A pair of rails, which are arranged on both sides of the top of the frame; Rack, which is arranged on the top of the frame and is located between the pair of rails; Skateboard, which is slidably connected to the pair of rails, and the top of the skateboard is connected to the pallet; Motor, which is arranged on the skateboard; Gear, which meshes with the rack and is connected to the output end of the motor.

3. The high-speed transfer machine according to claim 2, wherein The linear drive module comprises: protective cover, which covers the motor.

4. The high-speed transfer machine according to claim 2, wherein The pallet is detachably mounted on the skateboard.

5. The high-speed transfer machine according to claim 2, wherein, It also comprises: Locking block, which is connected to one side of the skateboard; Fixed frame, which is connected to the frame; First clamping block, which is arranged on the top of the fixed frame; Clamping cylinder, which is arranged on the fixed frame; Second clamping block, which is arranged at the output end of the clamping cylinder and clamps the locking block between the second clamping block and the first clamping block driven by the clamping cylinder.

6. The high-speed transfer machine according to claim 1, characterized in that, The support module comprises: Multiple fixed support blocks, which are arranged on the pallet and are used to support the automotive parts to be transferred; Two positioning pins, which are arranged on the pallet and are used to insert into two positioning holes of the automotive parts to be transferred to position the automotive parts to be transferred.

7. The high-speed transfer machine according to claim 6, characterized in that, The support module further comprises: sensing device, which is arranged on the pallet and is used to sense the presence or absence of automotive parts on the pallet.