Feeding detection unit for transformer semi-finished products
Through the combination of an automated detection camera and a handling device, efficient and accurate detection of the transformer's semi-finished lead number is achieved, solving the problem of inefficient traditional manual inspection, and improving the flow speed and product quality of the production line.
Patent Information
- Application Number
- CN202422298577.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-19
AI Technical Summary
During the loading of semi-finished transformers, the verification of lead numbers relies on manual inspection, which is inefficient and susceptible to human factors, making it difficult to meet the needs of rapid production.
The automated detection camera and handling device are adopted to achieve all-round lead number detection without dead corners, combined with the rapid and smooth handling of the handling device, reducing manual intervention.
It improves the accuracy and efficiency of inspection, reduces human error and operating costs, and ensures rapid production line circulation.
Smart Images
Figure CN223087023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer detection, in particular to a feeding detection unit for transformer semi-finished products. Background Art
[0002] In the traditional transformer manufacturing process, especially in the feeding stage of semi-finished products, the verification of the lead numbers of transformers is a crucial and cumbersome task. Since transformers are key equipment for power transmission and distribution, the complexity and precision requirements of their internal structures are extremely high. Therefore, ensuring that the lead numbers of each transformer semi-finished product are accurate before feeding is the cornerstone for ensuring the smooth progress of subsequent production and the qualification of the final product quality.
[0003] However, the traditional feeding process highly relies on manual operation. Workers need to check the lead numbers of each transformer semi-finished product one by one and compare them with the production plan or design drawings. This process not only has a huge workload but is also extremely vulnerable to human factors. For example, fatigue, negligence, or misjudgment may all lead to missed inspections or misinspections. In addition, with the expansion of production scale and the continuous increase in transformer models, the efficiency problem of manual inspection becomes more prominent and it is difficult to meet the requirements of the fast production rhythm. Summary of the Utility Model
[0004] In view of the above defects, the utility model proposes a feeding detection unit for transformer semi-finished products. The detection camera is precisely installed on the top of the detection frame and can capture the appearance details of the transformer, especially the number information of the leads, in all directions without dead angles. This greatly improves the accuracy and efficiency of detection. Compared with the traditional manual detection method, the automated detection not only reduces human errors but also significantly speeds up the detection speed, providing strong support for the rapid transfer on the production line and solving the problem of low efficiency of the traditional transformer feeding device that requires manual detection.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A feeding detection unit for transformer semi-finished products includes a detection device and a handling device. The detection device includes a detection frame and a detection camera. The detection camera is installed on the top of the detection frame, and the detection camera is used to detect the lead numbers of the transformer.
[0007] The handling device includes a handling frame and a handling lifting plate. The detection frame is installed at the end of the handling frame. A handling moving component is installed on the top of the handling frame, and the movable end of the handling moving component is connected to the handling lifting plate. The handling moving component is used to move the handling lifting plate, and the handling lifting plate is used to handle the transformer.
[0008] The handling device includes a handling lifting power member and a handling moving movable plate. The movable end of the handling moving assembly is fixedly connected to the handling moving movable plate. Handling lifting power members are provided at both ends of the handling moving movable plate. The driving end of the handling lifting power member is connected to the handling lifting plate, and the handling lifting plate is used to lift the transformer.
[0009] The handling moving assembly includes a handling moving slide rail, a handling moving slider, and a handling moving power member. The handling moving slide rail is horizontally installed on the top of the handling rack, and the handling moving slider is fixedly connected to the handling moving movable plate.
[0010] A detection moving assembly is provided on the top of the detection rack. The movable end of the detection moving assembly is connected to the detection camera, and the detection moving assembly is used to move the detection camera.
[0011] The detection moving assembly includes a detection moving slide rail, a detection moving slider, and a detection moving power member. The detection moving slide rail is horizontally installed on the top of the detection rack. The detection moving slider is movably connected to the detection moving slide rail. The detection moving power member is installed on the top of the detection rack. The driving end of the detection moving power member is fixedly connected to the detection moving slider, and the detection camera is installed on the detection moving slider.
[0012] The detection moving slider is provided with a vertical detection moving lifting member, and the driving end of the detection moving lifting member is fixedly connected to the detection camera.
[0013] The handling device includes a handling front-back moving power member. The driving end of the handling lifting power member is fixedly connected to the installation section of the handling front-back moving power member, and the driving end of the handling front-back moving power member is fixedly connected to the handling lifting plate;
[0014] The moving direction of the handling front-back moving power member is perpendicular to the moving direction of the handling moving slider.
[0015] The length direction of the handling moving slide rail is consistent with the length direction of the handling moving movable plate.
[0016] The technical solution of the present utility model may include the following beneficial effects:
[0017] 1. By jointly cooperating the detection device and the handling device, the operation steps in the production process can be simplified, and the conversion time between devices and the manpower requirement can be reduced. The coordinated work of the handling lifting plate and the handling moving assembly realizes the fast and stable handling of the transformer, avoiding possible physical damage during the detection and handling processes, thereby reducing the maintenance cost and the product defect rate. In addition, the operation of the automated system also reduces the dependence on operators and lowers the labor cost.
[0018] 2. The detection camera is precisely installed on the top of the detection frame, capable of capturing the appearance details of the transformer in all directions without dead angles, especially the numbering information of the leads. This greatly improves the accuracy and efficiency of the detection. Compared with the traditional manual detection method, the automated detection not only reduces human errors but also significantly speeds up the detection speed, providing strong support for the rapid flow on the production line and solving the problem of low efficiency in the traditional transformer feeding device that requires manual detection. Description of the Drawings
[0019] Figure 1 It is a schematic diagram of the feeding and detection unit in one embodiment of the present utility model;
[0020] Figure 2 It is a schematic diagram of the handling device in one embodiment of the present utility model;
[0021] Among them, 1. Detection device; 11. Detection camera; 12. Detection frame; 13. Detection moving component; 131. Detection moving slide rail; 132. Detection moving slider; 133. Detection moving power component; 134. Detection moving lifting component; 2. Handling device; 21. Handling frame; 22. Handling moving component; 23. Handling lifting power component; 231. Handling moving slide rail; 232. Handling moving slider; 233. Handling moving power component; 24. Handling moving movable plate; 25. Handling lifting plate; 26. Handling front and rear moving power component. Detailed Embodiments
[0022] The technical solutions of the present utility model will be further described below in conjunction with the drawings and through specific embodiments.
[0023] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "middle", "upper", "lower", "left", "right", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0024] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is more than two.
[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "splicing", and "connection" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0026] The following will describe Figures 1 to 2 a feeding and detecting unit of a transformer semi-finished product according to an embodiment of the present utility model.
[0027] A feeding and detecting unit of a transformer semi-finished product includes a detecting device 1 and a handling device 2. The detecting device 1 includes a detecting frame 12 and a detecting camera 11. The detecting camera 11 is installed on the top of the detecting frame 12, and the detecting camera 11 is used to detect the lead number of the transformer.
[0028] The handling device 2 includes a handling frame 21 and a handling lifting plate 25. The detecting frame 12 is installed at the end of the handling frame 21. A handling moving component 22 is installed on the top of the handling frame 21. The movable end of the handling moving component 22 is connected to the handling lifting plate 25. The handling moving component 22 is used to move the handling lifting plate 25, and the handling lifting plate 25 is used to handle the transformer.
[0029] By jointly cooperating the detecting device 1 and the handling device 2, the operation steps in the production process can be simplified, and the conversion time between devices and the labor demand are reduced. The coordinated work of the handling lifting plate 25 and the handling moving component 22 realizes the fast and stable handling of the transformer, avoids the possible physical damage during the detection and handling processes, thereby reducing the maintenance cost and the product defect rate. In addition, the operation of the automated system also reduces the dependence on operators and lowers the labor cost.
[0030] Among them, the detecting camera 11 is accurately installed on the top of the detecting frame 12, and can capture the appearance details of the transformer in all directions and without dead angles, especially the lead number information, which greatly improves the detection accuracy and efficiency. Compared with the traditional manual detection method, the automated detection not only reduces the human error, but also significantly speeds up the detection speed, provides strong support for the fast flow on the production line, and solves the problem of low efficiency of the traditional transformer feeding device that requires manual detection.
[0031] The handling device 2 further includes a handling lifting power member 23 and a handling moving movable plate 24. The movable end of the handling moving assembly 22 is fixedly connected to the handling moving movable plate 24. Handling lifting power members 23 are provided at both ends of the handling moving movable plate 24. The driving end of the handling lifting power member 23 is connected to the handling lifting plate 25, and the handling lifting plate 25 is used to lift the transformer.
[0032] It should be noted that the handling lifting power member 23 is preferably a cylinder. A stable handling frame 21 is installed on the machine frame, which can ensure the stability and safety of the transformer during handling and reduce the risk of accidental dropping. Moreover, a handling moving assembly 22 and a handling moving movable plate 24 are installed on the handling frame 21, and the handling moving assembly 22 can achieve fast movement and precise positioning during the handling of the transformer.
[0033] The combined use of the handling lifting power member 23 and the handling lifting plate 25 enables the handling device 2 to accurately control the position and height of the transformer. When the heights of adjacent two workstations are inconsistent, the handling lifting power member 23 can respond quickly and adjust the height of the handling lifting plate 25 according to actual needs, ensuring that the transformer can be smoothly and accurately transferred from the current workstation to the next workstation, effectively avoiding the transfer problems caused by height differences, and improving the fluency and continuity of the entire production line.
[0034] The handling moving assembly 22 includes a handling moving slide rail 231, a handling moving slider 232, and a handling moving power member 233. The handling moving slide rail 231 is horizontally installed on the top of the handling frame 21, and the handling moving slider 232 is fixedly connected to the handling moving movable plate 24.
[0035] The handling moving slide rail 231 is horizontally installed on the top of the handling frame 21, providing a solid running track for the handling moving slider 232. This linear guiding mechanism ensures the stability and smoothness of the handling moving movable plate 24 during movement, reducing potential safety hazards caused by shaking or deviation.
[0036] The combination of the handling moving power member 233 and the handling moving slider 232 enables precise adjustment of the position of the handling moving movable plate 24 by accurately controlling the power output. This precision is not only reflected in the control of the moving distance in the horizontal direction but also in the accurate positioning of the stopping position. When the transformer needs to be parked at a designated workstation, the handling moving power member 233 can respond quickly and brake accurately to ensure that the transformer is in place precisely without the need for manual secondary adjustment.
[0037] A detection moving assembly 13 is provided at the top of the detection frame 12. The movable end of the detection moving assembly 13 is connected to the detection camera 11, and the detection moving assembly 13 is used to move the detection camera 11.
[0038] By installing the detection camera 11 on the detection frame 12 and equipping it with a detection moving component 13, the detection process can be synchronized with the movement of the handling device 2, eliminating the need to set up a separate detection station or waiting time. This immediate detection method significantly shortens the time interval from handling to detection of the transformer, improving the overall detection efficiency. At the same time, the precise control of the detection moving component 13 enables the detection camera 11 to quickly align with the key parts on the transformer for detection, further accelerating the detection speed.
[0039] The detection moving component 13 includes a detection moving slide rail 131, a detection moving slider 132, and a detection moving power component 133. The detection moving slide rail 131 is horizontally installed on the top of the detection frame 12. The detection moving slider 132 is slidably connected to the detection moving slide rail 131. The detection moving power component 133 is installed on the top of the detection frame 12, and the driving end of the detection moving power component 133 is fixedly connected to the detection moving slider 132. The detection camera 11 is installed on the detection moving slider 132.
[0040] The horizontal installation of the detection moving slide rail 131 ensures the stability of the detection camera 11 during movement, reducing image blurring or distortion problems caused by shaking or deviation. The tight sliding connection between the detection moving slider 132 and the detection moving slide rail 131 makes the moving trajectory of the camera smooth and precise, enabling it to capture clearer and more accurate detection images.
[0041] The detection moving slider 132 is provided with a vertical detection moving lifting component 134, and the driving end of the detection moving lifting component 134 is fixedly connected to the detection camera 11.
[0042] It should be noted that the detection moving lifting component 134 is preferably a cylinder. With the addition of the detection moving lifting component 134, the detection camera 11 can not only move freely in the horizontal direction but also perform lifting adjustment in the vertical direction. This three-dimensional moving ability enables the detection camera 11 to cover a wider detection range, including the high, low, and hard-to-reach corners of the transformer. This all-round and multi-angle detection method greatly improves the comprehensiveness and accuracy of the detection.
[0043] The handling device 2 further includes a handling front-back moving power component 26. The driving end of the handling lifting power component 23 is fixedly connected to the installation section of the handling front-back moving power component 26, and the driving end of the handling front-back moving power component 26 is fixedly connected to the handling lifting plate 25;
[0044] The moving direction of the handling front-back moving power component 26 is perpendicular to the moving direction of the handling moving slider 232.
[0045] It is worth noting that the transport forward and backward moving power member 26 is preferably a cylinder. When the transport forward and backward moving power member 26 is started, the transport lifting plate 25 can be driven to move forward and backward, so that the transport lifting plate 25 extends into the bottom of the transformer. Then, the transport lifting power member 23 is started, so that the transport lifting plate 25 can lift the transformer upward.
[0046] At this time, through the mutual cooperation of the front and rear moving power parts 26, the moving assembly 22 and the lifting and lowering power parts 23, the transport device 2 can flexibly transport the transformer and easily cope with complex and changeable transport environments, such as narrow passages, obstacles and other scenarios, greatly improving the adaptability and efficiency of transportation.
[0047] The length direction of the transporting sliding rail 231 is consistent with the length direction of the transporting movable plate 24 .
[0048] By aligning the length direction of the transporting and moving slide rail 231 with the transporting and moving movable plate 24, the limited space can be more effectively utilized. This compact layout reduces unnecessary space waste and makes the entire transport area neater and more orderly.
[0049] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.
Claims
1. A feeding and detecting unit for a semi-finished transformer, characterized in that, It includes a detection device and a handling device. The detection device includes a detection frame and a detection camera. The detection camera is installed on the top of the detection frame, and the detection camera is used to detect the lead number of the transformer. The handling device includes a handling frame and a handling lifting plate. The detection frame is installed at the end of the handling frame. A handling moving component is installed on the top of the handling frame. The moving end of the handling moving component is connected to the handling lifting plate. The handling moving component is used to move the handling lifting plate, and the handling lifting plate is used to handle the transformer.
2. The feeding and detecting unit of a semi-finished transformer according to claim 1, characterized in that The handling device includes a handling lifting power component and a handling moving movable plate. The moving end of the handling moving component is fixedly connected to the handling moving movable plate. Handling lifting power components are provided at both ends of the handling moving movable plate. The driving end of the handling lifting power component is connected to the handling lifting plate, and the handling lifting plate is used to lift the transformer.
3. The feeding and detecting unit for a semi-finished transformer according to claim 2, wherein The handling moving component includes a handling moving slide rail, a handling moving slider, and a handling moving power component. The handling moving slide rail is horizontally installed on the top of the handling frame, and the handling moving slider is fixedly connected to the handling moving movable plate.
4. The feeding and detecting unit of a semi-finished transformer according to claim 3, characterized in that, A detection moving component is provided on the top of the detection frame. The moving end of the detection moving component is connected to the detection camera, and the detection moving component is used to move the detection camera.
5. The feeding and detecting unit of a transformer semi-finished product according to claim 4, characterized in that The detection moving component includes a detection moving slide rail, a detection moving slider, and a detection moving power component. The detection moving slide rail is horizontally installed on the top of the detection frame. The detection moving slider is movably connected to the detection moving slide rail. The detection moving power component is installed on the top of the detection frame. The driving end of the detection moving power component is fixedly connected to the detection moving slider, and the detection camera is installed on the detection moving slider.
6. The feeding and detecting unit of a transformer semi-finished product according to claim 5, characterized in that, The detection moving slider has a vertical detection moving lifting component, and the driving end of the detection moving lifting component is fixedly connected to the detection camera.
7. The feeding and detecting unit of a transformer semi-finished product according to claim 6, wherein, The handling device includes a handling front-back moving power component. The driving end of the handling lifting power component is fixedly connected to the installation section of the handling front-back moving power component, and the driving end of the handling front-back moving power component is fixedly connected to the handling lifting plate; The moving direction of the handling front-back moving power component is perpendicular to the moving direction of the handling moving slider.
8. The feeding and detecting unit for a semi-finished transformer according to claim 7, characterized in that, The length direction of the handling moving slide rail is consistent with the length direction of the handling moving movable plate.