Multi-station feeding manipulator

Through the transfer mechanism of the multi-station feeding robot, the connecting rod drives the jaw to achieve efficient discharge and feeding of the capacitor, solving the problem of low production efficiency caused by multi-axis action of the motor module, and improving the production efficiency and simplicity of debugging.

CN223087056UActive Publication Date: 2025-07-11SHENZHEN XINGCHUANG JIA TECH
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Patent Information

Application Number
CN202422034134.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-11
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

During the production process of existing capacitors, the motor module drives the multi-axis action of the clamping jaws, resulting in the production rhythm that is not fast enough and the room for efficiency improvement is limited.

Method used

A multi-station feeding robot is used to drive the clamping jaws through the connecting rod of the transfer mechanism to complete the discharge and feeding of the capacitors in one move, reducing the number of motors and improving production efficiency.

Benefits of technology

It achieves fewer clamping, rotation and moving operations, faster beats, improved production efficiency, and reduced debugging difficulty and comprehensive functions.

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Abstract

The utility model relates to the technical field of feeding devices, and particularly discloses a multi-station feeding manipulator which comprises a back plate, a transfer mechanism is arranged on the front end face of the back plate and comprises a guide rail, and the lower end of the guide rail is fixedly connected with a mounting plate. The left side and the right side of the front end face of the mounting plate are fixedly connected with a discharging clamping jaw and a feeding clamping jaw correspondingly, the transferring mechanism further comprises a base plate fixedly connected to the middle of the front end face of the back plate, a guide groove is formed in the front end face of the base plate, and a connecting rod is rotationally connected to the inner side of the base plate. A rolling seat is slidably connected between the outer end of the connecting rod and the guide groove, and the outer end of the rolling seat is fixedly connected with the guide rail. According to the utility model, the connecting rod of the transfer mechanism reciprocates once, so that the lifting transverse movement and resetting of the lower clamping jaw can be realized, the blanking and feeding of the capacitor can be completed once, the actions are fewer, the rhythm is faster, and the production efficiency can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feeding devices, and particularly relates to a multi-station feeding manipulator. Background Art

[0002] During the production process of capacitors, the lead wires need to be cleaned. By cleaning, the pollutants on the surface of the lead wires can be removed. If these pollutants are not removed, it may cause poor contact and increased resistance, affecting the normal operation of the capacitors in the circuit. It also helps to improve the welding performance, improve the wettability and bonding strength of the welding, and ensure reliable welding.

[0003] When a capacitor cleaning machine cleans capacitors, a manipulator needs to be used for assistance, which is responsible for taking out the cleaned capacitors and placing the capacitors to be cleaned on the cleaning station. Currently, it is often achieved by driving the clamping jaws through a motor module. However, when using a motor module to realize the clamping and transfer operation of the clamping jaws, two motor modules in two axial directions are often required, which results in more motor actions during work, a relatively slow production beat, and room for efficiency improvement. Therefore, those skilled in the art have provided a multi-station feeding manipulator to solve the problems raised in the above background art. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a multi-station feeding manipulator to solve the following technical problems:

[0005] How to reduce the actions during capacitor feeding and improve work efficiency.

[0006] The purpose of the utility model can be realized by the following technical solutions:

[0007] A multi-station feeding manipulator includes a back plate. A transfer mechanism is arranged on the front end face of the back plate. The transfer mechanism includes a guide rail. The lower end of the guide rail is fixedly connected with a mounting plate. The left and right sides of the front end face of the mounting plate are respectively fixedly connected with a blanking clamping jaw and a feeding clamping jaw.

[0008] The transfer mechanism further includes a substrate fixedly connected to the middle of the front end face of the back plate. A guide groove is formed on the front end face of the substrate. A connecting rod is rotatably connected to the inner side of the substrate. A rolling seat is slidably connected between the outer end of the connecting rod and the guide groove. The outer end of the rolling seat is fixedly connected with the guide rail.

[0009] The middle of the front end face of the mounting plate is fixedly connected with an upper transition clamping jaw. A support plate is arranged below the upper transition clamping jaw. The upper end of the support plate is fixedly connected with a lower transition clamping jaw.

[0010] Further, sliding rails are fixedly connected to both the upper and lower sides of the front end face of the substrate. A transverse sliding seat is slidably sleeved on the outer ends of the sliding rails. A vertical sliding seat is fixedly connected to the middle of the front end face of the transverse sliding seat. The guide rail is slidably sleeved between the two vertical sliding seats;

[0011] Further, the connecting rod includes a rod body. A through groove is formed at the outer end of the rod body. The rolling seat includes a seat body. Inner and outer rollers are coaxially and rotatably connected to the lower end of the inner side of the seat body. The seat body is fixedly connected to the guide rail. The inner roller is slidably connected to the inner wall of the guide groove. The outer roller is slidably connected to the through groove;

[0012] Further, the transfer mechanism further includes a servo motor fixedly connected to the rear end face of the back plate. The output end of the servo motor is fixedly connected to the shaft end of the connecting rod;

[0013] Further, shielding strips are fixedly connected to both sides of the connection between the guide rail and the rolling seat. Side plates are fixedly connected to both sides of the substrate. Limit switches I are fixedly connected to the lower sides of the outer ends of the two side plates. A limit switch II is fixedly connected above the limit switch I close to the feeding gripper;

[0014] Further, both the limit switch I and the limit switch II are opposed photoelectric switches;

[0015] Further, support frames are fixedly connected to both sides of the rear end face of the back plate. A protective shell is fixedly covered on the front end face of the back plate. Both the upper and lower end faces of the protective shell are in an open state;

[0016] Further, the guide groove is an inverted U-shaped groove;

[0017] Advantages of the present utility model:

[0018] 1. A multi-station feeding manipulator proposed by the present utility model is provided with a transfer mechanism. When in use, the connecting rod of the transfer mechanism reciprocates once, and the lifting, horizontal translation and reset of the lower gripper can be realized, and the blanking and feeding of a capacitor are completed. Compared with the structure driven by a motor module, the multi-station feeding manipulator has fewer actions for clamping and transferring, faster rhythm, can effectively improve production efficiency. At the same time, since only the connecting rod needs to be driven, the number of motors to be controlled is also reduced, making the debugging difficulty lower.

[0019] 2. A multi-station feeding manipulator proposed by the present utility model is provided with a transition gripper between the feeding gripper and the blanking gripper. During operation, the capacitor completed cleaning at the cleaning station can be clamped by the upper transition gripper and transferred to the lower transition gripper, which is convenient for detecting the capacitor and removing defective products. After the detection is completed, the capacitor on the lower transition gripper is blanked by the blanking gripper, and the function is comprehensive. Description of the Drawings

[0020] The present utility model will be further described below in conjunction with the accompanying drawings.

[0021] Figure 1 It is the overall structure diagram of a multi-station feeding manipulator proposed by the present utility model;

[0022] Figure 2 It is the structure diagram of the transfer mechanism of a multi-station feeding manipulator proposed by the present utility model;

[0023] Figure 3 It is the connection structure diagram of the connecting rod and the rolling seat of a multi-station feeding manipulator proposed by the present utility model;

[0024] Figure 4 It is the structure diagram of the rolling seat of a multi-station feeding manipulator proposed by the present utility model;

[0025] Figure 5 It is the rear view of a multi-station feeding manipulator proposed by the present utility model;

[0026] Figure 6 It is the installation schematic diagram of a multi-station feeding manipulator proposed by the present utility model.

[0027] Reference numerals:

[0028] 1, back plate; 2, transfer mechanism; 21, base plate; 22, guide groove; 23, connecting rod; 231, rod body; 232, through groove; 24, rolling seat; 241, seat body; 242, inner roller; 243, outer roller; 25, guide rail; 26, slide rail; 27, horizontal sliding seat; 28, vertical sliding seat; 29, servo motor; 3, mounting plate; 4, feeding gripper; 5, blanking gripper; 6, upper transition gripper; 7, support plate; 8, lower transition gripper; 9, support frame; 10, protective shell; 11, side plate; 12, limit switch one; 13, limit switch two; 14, shielding strip. Detailed implementation manners

[0029] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Please refer to the attached Figures 1 to 6As shown in the figure, a multi-station feeding manipulator in an embodiment of the present utility model includes a back plate 1. A transfer mechanism 2 is provided on the front end face of the back plate 1. The transfer mechanism 2 includes a guide rail 25. The lower end of the guide rail 25 is fixedly connected to a mounting plate 3. A blanking gripper 5 and a feeding gripper 4 are respectively fixedly connected to the left and right sides of the front end face of the mounting plate 3. The provided blanking gripper 5 and feeding gripper 4 can both adopt pneumatic grippers for blanking and feeding respectively.

[0031] The transfer mechanism 2 further includes a substrate 21 fixedly connected to the middle of the front end face of the back plate 1. A guide groove 22 is provided on the front end face of the substrate 21. A connecting rod 23 is rotatably connected to the inner side of the substrate 21. A rolling seat 24 is slidably connected between the outer end of the connecting rod 23 and the guide groove 22. The outer end of the rolling seat 24 is fixedly connected to the guide rail 25. When the connecting rod 23 rotates, it drives the rolling seat 24 to move along the guide groove 22. Since the rolling seat 24 is fixedly connected to the guide rail 25, it will drive the guide rail 25 to move along the trajectory of the guide groove 22 together.

[0032] An upper transition gripper 6 is fixedly connected to the middle of the front end face of the mounting plate 3. A support plate 7 is provided below the upper transition gripper 6. A lower transition gripper 8 is fixedly connected to the upper end of the support plate 7. The capacitor on the cleaning station is removed by the provided upper transition gripper 6 and placed on the lower transition gripper 8, which is convenient for detecting the capacitor. If it is detected as a defective product, the lower transition gripper 8 can be controlled to release, and the capacitor will fall out, thereby eliminating the defective product. If the detection is qualified, the lower transition gripper 8 will continue to hold and wait for the blanking gripper 5 to pick it up for blanking.

[0033] Sliding rails 26 are fixedly connected to both the upper and lower sides of the front end face of the substrate 21. The outer ends of the sliding rails 26 are slidably sleeved with a transverse sliding seat 27. A vertical sliding seat 28 is fixedly connected to the middle of the front end face of the transverse sliding seat 27. The guide rail 25 is slidably sleeved between the two vertical sliding seats 28. Through the provided transverse sliding seat 27 and vertical sliding seat 28, the guide rail 25 can move stably and smoothly in two axial directions.

[0034] The connecting rod 23 includes a rod body 231. A through groove 232 is provided at the outer end of the rod body 231. The rolling seat 24 includes a seat body 241. An inner roller 242 and an outer roller 243 are coaxially rotatably connected to the lower end of the inner side of the seat body 241. The seat body 241 is fixedly connected to the guide rail 25. The inner roller 242 is slidably connected to the inner wall of the guide groove 22. The outer roller 243 is slidably connected to the through groove 232. Through the provided inner roller 242 and outer roller 243, when the connecting rod 23 rotates, it can drive the seat body 241 to move, thereby driving the guide rail 25 to move along the guide groove 22.

[0035] The transfer mechanism 2 further includes a servo motor 29 fixedly connected to the rear end face of the back plate 1. The output end of the servo motor 29 is fixedly connected to the shaft end of the connecting rod 23. The provided servo motor 29 provides power to drive the connecting rod 23 to rotate.

[0036] On both sides of the connection between the guide rail 25 and the rolling seat 24, there are fixedly connected shielding strips 14. On both sides of the substrate 21, there are fixedly connected side plates 11. On the lower sides of the outer ends of the two side plates 11, there are fixedly connected limit switches one 12. Above the limit switch one 12 close to the feeding gripper 4, there is fixedly connected a limit switch two 13. Both the limit switch one 12 and the limit switch two 13 are opposed photoelectric switches. When the guide rail 25 moves to the leftmost and rightmost positions, the shielding strip 14 will block the limit switch one 12, causing the servo motor 29 to stop operating and preventing overrun. When the set limit switch two 13 is blocked, the rotation speed of the servo motor 29 decreases, facilitating the alignment and clamping of the material.

[0037] On both sides of the rear end face of the back plate 1, there are fixedly connected support frames 9. The front end face of the back plate 1 is fixedly covered with a protective shell 10. The upper and lower end faces of the protective shell 10 are in an open state. The provided protective shell 10 is used to protect the internal structure and improve safety. The provided support frames 9 facilitate the installation and fixation of the back plate 1.

[0038] The guide groove 22 is an inverted U-shaped groove. The inverted U-shaped guide groove 22 causes the rolling seat 24 to perform a process of first rising, then moving horizontally, and finally descending in an arc when moving along the guide groove 22, thereby realizing the lifting and moving of the gripper.

[0039] Working principle: Initially, the connecting rod 23 rotates to the leftmost position. The feeding gripper 4, the upper transition gripper 6, and the discharging gripper 5 are respectively located at the cleaning station, above the lower transition gripper 8, and the discharging station. The servo motor 29 starts and drives the connecting rod 23 to rotate to the right. When the connecting rod 23 rotates, it drives the rolling seat 24 to move along the guide groove 22. Since the guide groove 22 is an inverted U-shaped groove, the rolling seat 24 will perform a process of first rising, then moving horizontally, and finally descending in an arc during the movement to the rightmost position. Since the rolling seat 24 is fixedly connected to the guide rail 25, it will drive the guide rail 25 to move along the trajectory of the guide groove 22 together, thereby moving each gripper on the mounting plate 3 to the appropriate positions. The feeding gripper 4, the upper transition gripper 6, and the discharging gripper 5 respectively move above the feeding station, the cleaning station, and the lower transition gripper 8. Then each gripper closes to clamp the material. The servo motor 29 rotates in reverse, and each gripper resets to release the material, thus completing one feeding action.

[0040] The above has described an embodiment of the present invention in detail, but the content described is only the preferred embodiment of the present invention and cannot be considered as used to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.

Claims

1. A multi-station feeding manipulator, comprising a back plate (1), characterized in that: A transfer mechanism (2) is provided on the front end face of the backplane (1). The transfer mechanism (2) includes a guide rail (25). The lower end of the guide rail (25) is fixedly connected to a mounting plate (3). On the left and right sides of the front end face of the mounting plate (3), a blanking gripper (5) and a feeding gripper (4) are respectively fixedly connected. The transfer mechanism (2) further includes a substrate (21) fixedly connected to the middle part of the front end face of the backplane (1). A guide groove (22) is formed on the front end face of the substrate (21). A connecting rod (23) is rotatably connected to the inner side of the substrate (21). A rolling seat (24) is slidably connected between the outer end of the connecting rod (23) and the guide groove (22). The outer end of the rolling seat (24) is fixedly connected to the guide rail (25). An upper transition gripper (6) is fixedly connected to the middle part of the front end face of the mounting plate (3). A support plate (7) is arranged below the upper transition gripper (6). A lower transition gripper (8) is fixedly connected to the upper end of the support plate (7).

2. The multi-station feeding manipulator according to claim 1, characterized in that: Sliding rails (26) are fixedly connected to both the upper and lower sides of the front end face of the substrate (21). The outer ends of the sliding rails (26) are slidably sleeved with a transverse sliding seat (27). The middle part of the front end face of the transverse sliding seat (27) is fixedly connected to a vertical sliding seat (28). The guide rail (25) is slidably sleeved between the two vertical sliding seats (28).

3. The multi-station feeding manipulator according to claim 1, wherein: The connecting rod (23) includes a rod body (231). A through groove (232) is formed at the outer end of the rod body (231). The rolling seat (24) includes a seat body (241). An inner roller (242) and an outer roller (243) are coaxially rotatably connected to the lower end of the inner side of the seat body (241). The seat body (241) is fixedly connected to the guide rail (25). The inner roller (242) is slidably connected to the inner wall of the guide groove (22). The outer roller (243) is slidably connected to the through groove (232).

4. The multi-station feeding manipulator according to claim 1, wherein: The transfer mechanism (2) further includes a servo motor (29) fixedly connected to the back end face of the backplane (1). The output end of the servo motor (29) is fixedly connected to the shaft end of the connecting rod (23).

5. The multi-station feeding manipulator according to claim 1, wherein: Blocking strips (14) are fixedly connected to both sides of the connection between the guide rail (25) and the rolling seat (24). Side plates (11) are fixedly connected to both sides of the substrate (21). Limit switches I (12) are fixedly connected to the lower sides of the outer ends of the two side plates (11). A limit switch II (13) is fixedly connected above the limit switch I (12) close to the feeding gripper (4).

6. The multi-station feeding manipulator according to claim 5, wherein: Both the limit switch I (12) and the limit switch II (13) are opposed photoelectric switches.

7. A multi-station feeding manipulator according to claim 1, characterized in that: Support frames (9) are fixedly connected to both sides of the back end face of the backplane (1). A protective shell (10) is fixedly covered on the front end face of the backplane (1). The upper and lower end faces of the protective shell (10) are both in an open state.

8. A multi-station feeding manipulator according to claim 1, characterized in that: The guide groove (22) is an inverted U-shaped groove.