Hoisting and transporting device for box-type outer mold of pipe gallery
By designing the hoisting and transporting device of the box-shaped outer mold lifting and transportation device, the problem of restricted removal of the box-shaped outer mold is solved by using the combination of transportation tracks and telescopic steel rope hooks, the problem of restricted removal of the box-shaped outer mold is solved, and a fast and efficient construction process is achieved, improving construction efficiency and safety.
Patent Information
- Application Number
- CN202422215689.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-10
AI Technical Summary
In the construction of urban underground comprehensive pipeline corridors, the removal of box-shaped outer molds is limited by a narrow return groove environment, resulting in inefficient removal and traditional cranes cannot effectively lift and transport.
A pipe corridor box-shaped outer mold lifting and transportation device is designed, including transportation tracks and transportation vehicle body. The guide wheel set is used to roll on the track, and the box-shaped outer mold is vertically lifted and horizontally transported by telescopic parts and steel rope hooks. The transport vehicle body is equipped with a drive member to drive the telescopic parts to expand and contract, and operate in conjunction with the narrow space on the top of the pipe corridor.
It realizes the rapid and efficient removal of box-shaped outer molds, is convenient to construct, improves construction efficiency, is simple to operate, is safe and environmentally friendly, and is free of waste generation.
Smart Images

Figure CN223087454U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipe gallery construction, and particularly to a lifting and transporting device for the box-shaped outer mold of a pipe gallery. Background Technique
[0002] In the construction of urban underground utility tunnels, the supporting box types are steel sheet piles and cast-in-place piles, and the width of the backfill groove is 80 cm - 100 cm, with a narrow working face. For this reason, a new modular die technology is adopted for construction. The main dies during modular die construction are: box-shaped outer mold, bottom plate guide wall mold, and box-shaped inner mold. Since the modular die is integrally made of steel pipes and iron plates in a Bailey truss structure and is heavy, an automobile crane is required to cooperate with the construction operation during construction.
[0003] During the installation process of the box-shaped outer mold, the internal space of the pipe gallery is large and not affected. However, when the box-shaped outer mold needs to be removed after the main structure construction is completed, during the process of the crane lifting the box-shaped outer mold, due to the support forms being steel sheet piles and cast-in-place piles, and there being steel girders at the top of the backfill groove and steel supports in the parallel direction, the width is limited when removing the box-shaped outer mold, resulting in the removal work being blocked and the efficiency being low. Content of the Utility Model
[0004] The purpose of the utility model is to provide a lifting and transporting device for the box-shaped outer mold of a pipe gallery, which can overcome the problem of limited pipe gallery backfill groove environment, quickly and efficiently remove the box-shaped outer mold, and is simple to operate and convenient for construction.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is as follows:
[0006] A lifting and transporting device for the box-shaped outer mold of a pipe gallery, which is used to be installed in the top space of the pipe gallery, includes a transport track and a transport vehicle body. Guide wheel sets are arranged at the bottom of the transport vehicle body, and the guide wheel sets are in rolling connection with the transport track; telescopic members are respectively arranged at both ends of the top of the transport vehicle body, the telescopic ends of the telescopic members face the transport track and are connected with steel wire rope hooks, and the steel wire rope hooks are used for adaptively connecting with the lifting rings of the box-shaped outer mold; a driving member is arranged on the transport vehicle body, the driving member is connected with the telescopic member, and the driving member is used to drive the telescopic member to expand and contract.
[0007] Furthermore, in the utility model, the telescopic members are correspondingly located above the installed box-shaped outer mold, and the distance from the center points of the two telescopic members to the side wall of the pipe gallery main body is greater than the distance from the center point of the box-shaped outer mold to the side wall of the pipe gallery main body.
[0008] Furthermore, in the utility model, the transport vehicle body includes a bottom frame, triangular supports, and load-bearing I-beams. The triangular supports are arranged at the top of the bottom frame, and the guide wheel sets are arranged at the bottom of the bottom frame; the load-bearing I-beams are connected to the top of the triangular supports.
[0009] Furthermore, in the present utility model, there are two transportation tracks, and the two transportation tracks are arranged oppositely; there are two sets of guiding wheel groups, and the two sets of guiding wheel groups are respectively arranged at both ends of the bottom of the bottom frame, and the two sets of guiding wheel groups are respectively in rolling connection with the two transportation tracks.
[0010] Furthermore, in the present utility model, there are multiple sets of triangular supports, and the multiple sets of triangular supports are arranged at intervals on the top of the bottom frame.
[0011] Furthermore, in the present utility model, the triangular support is welded by rectangular steel pipes.
[0012] Furthermore, in the present utility model, the telescopic member is a hydraulic cylinder, the driving member is a hydraulic station, and the hydraulic station is connected to the hydraulic cylinder.
[0013] The present utility model has at least the following advantages or beneficial effects:
[0014] Through the designed small transportation vehicle body, the present utility model can combine the characteristics of the pipe gallery backfill environment, utilize the narrow space at the top of the pipe gallery, and realize the vertical lifting of the box-shaped external mold through the telescopic members and steel wire hooks at both ends of the transportation vehicle body. Through the transportation tracks, the transportation vehicle body can drive the box-shaped external mold to move horizontally along it to the demolding port, and then the box-shaped external mold is removed; the telescopic members at both ends of the transportation vehicle body can lift two box-shaped external molds each time, one on each side, showing a balance structure like a carrying pole. While moving stably, the construction speed is accelerated, and the construction efficiency is improved. The horizontal transport vehicle is easy to operate, easy for workers to master, and the construction is convenient. There is no waste in the whole construction process, and it is safe and environmentally friendly. This application can overcome the problem of limited pipe gallery backfill environment, quickly and efficiently remove the box-shaped external mold, and the operation is simple and the construction is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a schematic structural diagram of the pipe gallery box-shaped external mold lifting and transporting device provided by the embodiment of the present application;
[0017] Figure 2 It is a schematic structural diagram of the pipe gallery box-shaped external mold lifting and transporting device after installation provided by the embodiment of the present application;
[0018] Figure 3Schematic diagram of the structure after the steel rope hook of the present application embodiment is hooked to the box-shaped external mold;
[0019] Figure 4 For the present application Figure 3 Enlarged schematic diagram of the structure at position A in;
[0020] Figure 5 Schematic diagram of the structure when the pipe gallery box-shaped external mold lifting and transporting device of the present application embodiment lifts the box-shaped external mold.
[0021] Icon: 1 - Transportation track, 2 - Transportation vehicle body, 21 - Bottom frame, 22 - Triangular support, 23 - Bearing I-beam, 3 - Guide wheel set, 4 - Telescopic member, 5 - Steel rope hook, 6 - Driving member, 7 - Box-shaped external mold. Detailed implementation manners
[0022] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Embodiment
[0025] Please refer to Figures 1 - 5 , which shows the schematic diagram of the structure of the pipe gallery box-shaped external mold lifting and transporting device in the embodiment of the present utility model;
[0026] The present embodiment provides a pipe gallery box-shaped external mold lifting and transporting device for installation in the top space of the pipe gallery, including a transportation track 1 and a transportation vehicle body 2. A guide wheel set 3 is provided at the bottom of the transportation vehicle body 2, and the guide wheel set 3 is in rolling connection with the transportation track 1; telescopic members 4 are respectively provided at both ends of the top of the transportation vehicle body 2, and the telescopic ends of the telescopic members 4 face the transportation track 1 and are connected with a steel rope hook 5, and the steel rope hook 5 is used for adaptively connecting with the lifting ring of the box-shaped external mold 7; a driving member 6 is provided on the transportation vehicle body 2, and the driving member 6 is connected with the telescopic member 4, and the driving member 6 is used for driving the telescopic member 4 to expand and contract.
[0027] Next, the pipe gallery box-shaped external mold lifting and transporting device of the present exemplary embodiment will be further described.
[0028] In some embodiments of the present application, the above-mentioned transport vehicle body 2 includes a bottom frame 21, a triangular support 22, and a load-bearing I-beam 23. The triangular support 22 is arranged on the top of the bottom frame 21. Both the triangular support 22 and the bottom frame 21 are welded by rectangular steel pipes. The triangular support 22 is welded into a triangular stable structure, forming a sheet-frame box-type stable support with the bottom frame 21. The above-mentioned guide wheel set 3 is arranged at the bottom of the bottom frame 21, and the guide wheels are rollingly connected to the transport track 1, so that the transport vehicle body 2 can move horizontally in a straight line along the transport track 1. The above-mentioned load-bearing I-beam 23 is connected to the top of the triangular support 22. The load-bearing I-beam 23 serves as a main load-bearing rod and is welded to the triangular support 22 at the bottom, and is used to carry the box-shaped outer molds 7 on both sides. Through the above structural design, the transport vehicle body 2 combines the characteristics of the back groove environment, utilizes the narrow space at the top of the pipe gallery, realizes the vertical lifting and horizontal transportation of the box-shaped outer mold 7, and overcomes the problem that traditional large cranes cannot vertically lift and transport in the narrow space of the pipe gallery.
[0029] It should be noted that the driving of the above-mentioned transport vehicle body 2 adopts any linear driving mechanism in the prior art that can drive the vehicle body to run on the track, and can be remotely controlled by remote control. For example, the motor drives the guide wheel set 3 to rotate to realize the operation on the transport track 1, and specific details are not described herein.
[0030] As a preferred implementation manner, the above-mentioned telescopic member 4 is correspondingly located above the installed box-shaped outer mold 7, and the distance from the center points of the two telescopic members 4 to the side wall of the pipe gallery main body is greater than the distance from the center point of the box-shaped outer mold 7 to the side wall of the pipe gallery main body. Through the above design, when the transport vehicle body 2 lifts the box-shaped outer mold 7, the box-shaped outer mold 7 can be separated from the outer wall of the pipe gallery after being lifted.
[0031] As a preferred implementation manner, there are two above-mentioned transport tracks 1, and the two transport tracks 1 are arranged oppositely. The transport tracks 1 are used to be installed on the top of the pipe gallery to ensure the straight-line walking of the transport vehicle body 2. There are two groups of the above-mentioned guide wheel sets 3, and the two groups of guide wheel sets 3 are respectively arranged at both ends of the bottom of the bottom frame 21. The two groups of guide wheel sets 3 are respectively rollingly connected to the two transport tracks 1. Each group of guide wheel sets 3 includes two guide wheels, and there are a total of four guide wheels on both sides, so that the transport vehicle body 2 can walk stably on the transport track 1.
[0032] As a preferred implementation manner, there are multiple groups of the above-mentioned triangular supports 22, and the multiple groups of triangular supports 22 are arranged at intervals on the top of the bottom frame 21. Multiple groups of triangular supports 22 are welded between the bottom frame 21 and the load-bearing I-beam 23 to play a role in stably supporting the load-bearing I-beam 23.
[0033] As a preferred implementation, the telescopic member 4 is a hydraulic cylinder, and the driving member 6 is a hydraulic station, which is connected to the hydraulic cylinder. The hydraulic cylinder is a 30-ton hydraulic cylinder, and the power of the hydraulic cylinder is provided by the hydraulic station. Four steel wire rope hooks 5 are arranged at the bottom of the hydraulic cylinder. When the hydraulic cylinder extends, the staff hangs the steel wire rope hook 5 at the bottom of the hydraulic cylinder on the inner sling of the box-shaped external mold 7, and the hydraulic cylinder contracts to lift the box-shaped external mold 7. Through the above design, the transport vehicle body 2 has scalability, lifting function, is easy to use, has strong stability, and is easy to operate by the staff. It should be noted that the distance between the steel support on the top of the pipe gallery and the top of the pipe gallery main body is about one and a half meters, which has enough operating space for the staff to hang the steel wire rope hook 5 on the box-shaped external mold 7.
[0034] The working principle of this application: The transport track 1 is laid at the preset installation position on the top of the pipe gallery. The specific operation is as follows: Before laying the transport track 1 on the top of the pipe gallery, first perform surface cleaning, remove debris such as gravel and garbage to ensure that there is no obstacle when the transport vehicle body 2 moves forward, and install the track according to the provided track placement position dimensions. Among them, the above preset installation position is located at: The telescopic members 4 at both ends of the transport vehicle body 2 after installation correspond to a designated distance offset from the center position of the box-shaped external mold 7 towards the support side. That is, the installation position is located at a position where the box-shaped external mold 7 is separated from the outer wall of the pipe gallery after lifting, which is convenient for quickly horizontally transporting the box-shaped external mold 7 out and avoiding collisions with the outer wall of the pipe gallery and causing obstacles to it. In a specific embodiment, after the transport vehicle body 2 is installed, the center position of the hydraulic cylinder is offset from the center position of the box-shaped external mold 7 towards the support side, with a distance of about 10 cm. Refer to Figures 2 - 4 .
[0035] Lift the transport vehicle body 2 onto the transport track 1 and control the transport vehicle body 2 to move to the position of the box-shaped external mold 7 to be demolished; the specific operation is as follows: Through the vehicle lifting structure, lift the horizontal transport vehicle to the construction site, and when lifting, align the groove of the guide wheel with the upper plane of the transport track 1 and place it.
[0036] Control the telescopic movement of the telescopic member 4 through the driving member 6, connect the steel wire rope hook 5 to the sling of the box-shaped external mold 7 and lift the box-shaped external mold 7; the specific operation is as follows: Among them, the telescopic member 4 is a hydraulic cylinder, and the driving member 6 is a hydraulic station; Connect the hydraulic station to 220V power supply and conduct an oil supply test on the hydraulic cylinder to ensure that during the telescopic movement of the hydraulic cylinder, the cylinder body is full of oil and no gas, the telescopic stop is smooth and there is no displacement, ensuring construction safety; Drive the hydraulic cylinder to extend through the hydraulic station, and connect the steel wire rope hook 5 to the sling of the box-shaped external mold 7; Drive the hydraulic cylinders at both ends of the transport vehicle body 2 to contract through the hydraulic station, lift the box-shaped external mold 7, and through the center offset effect, the box-shaped external mold 7 is automatically separated from the pipe gallery wall after being lifted. Refer to Figure 5 .
[0037] Finally, the transport vehicle 2 is controlled to move to the ejection port, and the box-shaped outer mold 7 is lifted out. The specific operation is as follows: after the box-shaped outer mold 7 is lifted, the horizontal transport vehicle 2 is transported in a straight line on the transport track 1, and the box-shaped outer mold 7 is transported to the ejection position. The truck crane lifts out the box-shaped mold and transfers it to the next location for re-construction.
[0038] Beneficial effects:
[0039] By installing 30-ton hydraulic cylinders on both sides of the load-bearing I-beam 23, the hydraulic cylinders are powered by a hydraulic station, and four steel rope hooks are arranged at the bottom of the hydraulic cylinders. When the hydraulic cylinders are extended, the steel rope hooks at the bottom of the hydraulic cylinders are hung on the inner lifting rings of the box-type outer mold 7, and the hydraulic cylinders are contracted to lift the box-type outer mold 7. Because the center position of the hydraulic cylinder connected to the top of the "I"-beam is 10 cm away from the center of the box-type outer mold 7 in the return groove, the box-type outer mold 7 is separated from the outer wall of the pipe gallery after being lifted. This device is easy to use, has strong stability, and is easy for staff to operate.
[0040] Tracks are laid on the top of the tunnel, and four track guide wheels are installed on both sides of the bottom of the horizontal transport vehicle to achieve linear movement of the box-shaped outer mold 7, which saves labor and greatly improves construction efficiency.
[0041] The structural frame adopts a triangular support 22 structure as the frame support fulcrum, and is transported by walking on the guide rail. The horizontal transport vehicle is transported in a shoulder pole manner. A box-shaped outer mold 7 is hoisted on each side, with equal weight and stable walking.
[0042] Green construction, no pollution, stable and reliable construction methods.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A lifting and transporting device for the box-shaped external formwork of a pipe gallery, characterized in that, It is used to be installed in the top space of the pipe gallery, including a transport track and a transport vehicle body. A guiding wheel set is provided at the bottom of the transport vehicle body, and the guiding wheel set is rollingly connected to the transport track; telescopic members are respectively provided at both ends of the top of the transport vehicle body, and the telescopic ends of the telescopic members face the transport track and are connected with wire rope hooks, and the wire rope hooks are used for adaptively connecting with the lifting rings of the box-shaped external mold; a driving member is provided on the transport vehicle body, and the driving member is connected to the telescopic member, and the driving member is used to drive the telescopic member to expand and contract.
2. The lifting and transporting device for the box-shaped external mold of the pipe gallery according to claim 1, wherein The telescopic members are correspondingly located above the box-shaped external mold after installation, and the distance from the center points of the two telescopic members to the side wall of the pipe gallery main body is greater than the distance from the center point of the box-shaped external mold to the side wall of the pipe gallery main body.
3. The lifting and transporting device for the box-shaped external mold of the pipe gallery according to claim 1, characterized in that, The transport vehicle body includes a bottom frame, triangular supports and load-bearing I-beams. The triangular supports are provided at the top of the bottom frame, and the guiding wheel set is provided at the bottom of the bottom frame; The load-bearing I-beams are connected to the tops of the triangular supports.
4. The lifting and transportation device for the box-shaped external formwork of the pipe gallery according to claim 3, characterized in that, There are two transport tracks, and the two transport tracks are arranged oppositely; there are two sets of guiding wheel sets, and the two sets of guiding wheel sets are respectively provided at both ends of the bottom of the bottom frame, and the two sets of guiding wheel sets are respectively rollingly connected to the two transport tracks.
5. The lifting and transporting device for the box-shaped external formwork of the pipe gallery according to claim 3 or 4, characterized in that There are multiple sets of triangular supports, and the multiple sets of triangular supports are arranged at intervals on the top of the bottom frame.
6. The lifting and transporting device for the box-shaped external form of the pipe gallery according to claim 5, wherein The triangular supports are welded by rectangular steel pipes.
7. The lifting and transporting device for the box-shaped external formwork of the pipe gallery according to claim 1, wherein, The telescopic member is a hydraulic cylinder, and the driving member is a hydraulic station, and the hydraulic station is connected to the hydraulic cylinder.