Automatic fruit beverage filling production line
By designing the fruit beverage automatic filling production line, the coordination of the limit ring, guide rack and turntable, combined with the electric push cylinder to drive the piston rod, the automatic transmission, filling and unloading of the bottle body is achieved, solving the problems of low efficiency and excessive manual participation of the filling machine, improving the filling efficiency and reducing manual operation.
Patent Information
- Application Number
- CN202421969480.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-14
AI Technical Summary
Existing filling machines are inefficient in filling efficiency and require a lot of manual participation, especially in the filling and unloading process.
An automatic filling production line for fruit beverages was designed. Through the coordination of the limit ring and the guide rack, combined with the coordinated work of the turntable and filling components, the bottle body is transmitted one by one, automatic filling and unloading, and the piston rod is driven by the electric push cylinder to achieve liquid extraction and filling, and a check valve is used to prevent backflow, and automatic unloading is completed through the unloading conveyor.
Improve filling efficiency, reduce manual participation, and realize automated feeding, filling and unloading processes, ensuring quantitative filling and preventing liquid backflow.
Smart Images

Figure CN223087574U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of automatic filling, and more specifically to an automatic filling production line for fruit beverages. Background Art
[0002] The filling machine is one of many packaging machine devices and is also one of the most commonly used and popular packaging devices among packaging machine devices. According to the operation process, it can be divided into fully automatic filling machines and semi-automatic filling machines; according to the nature of the filling products, it can be divided into sauce filling machines, granule filling machines, powder filling machines, and liquid filling machines.
[0003] The filling machine has always been a strong support for the packaging industry. With the improvement of the scientific and technological level in recent years, the filling machine has developed rapidly. Currently, the more commonly used filling production line is more efficient than the filling machine.
[0004] After retrieval, Chinese Patent Publication No. CN202320948485.1 discloses an automatic filling machine, which includes a filling machine head, a frame, and a plurality of fixing mechanisms. The filling machine head is fixed on the frame. A conveyor belt is arranged on the frame, and the conveyor belt is used to place filling barrels. The conveyor belt can transport the filling barrels from one end of the conveyor belt to the other end. A plurality of fixing mechanisms are arranged on the conveyor belt at equal intervals and rotate with the conveyor belt. The fixing mechanism is used to fix the filling barrels.
[0005] When filling in the above-mentioned patent structure, hold the knob and rotate it to make the screw rotate and move towards the first fixing ring side. The movement of the screw drives the second fixing ring to move towards the first fixing ring side to narrow the clamping opening and clamp the filling bottle. In this way, when filling, it is still necessary to tighten and fix one by one, which makes the filling efficiency low. And after filling, it is also necessary to unload the materials manually.
[0006] In view of the above situation, we provide an automatic filling production line for fruit beverages. In this device, the bottle body to be filled is transported to the bottom plate through the feeding conveyor. During transportation, the bent part at one end of the limiting ring cooperates with the arc-shaped plate of the guiding frame. Through the rotation of the turntable, the semi-circular openings formed on the turntable effectively transport the bottle bodies one by one. When multiple bottle bodies are transferred to multiple filling nozzles, the turntable stops rotating. The electric push cylinder in the filling assembly drives the piston rod to move upward in the piston cylinder through the first moving plate and the second moving plate, so as to extract the beverage in the storage tank into the cavity shell. When the extraction is completed, the piston rod moves downward to fill the beverage in the cavity shell into the bottle body through the filling nozzle, realizing the automatic filling effect. After filling, the bent part at the other end of the limiting ring cooperates with the arc-shaped plate on the other side of the guiding frame to transfer the filled bottle body to the unloading conveyor. Summary of the Utility Model
[0007] The purpose of the present utility model is to provide an automatic filling production line for fruit beverages. The bent part at one end of the limiting ring cooperates with the arc-shaped plate of the material guiding frame. Through the rotation of the turntable, the semi-circular openings formed on the turntable effectively transfer the bottle bodies one by one. After filling is completed, the bent part at the other end of the limiting ring cooperates with the arc-shaped plate on the other side of the material guiding frame to transfer the filled bottle bodies to the unloading conveyor, so as to solve the problems in the above-mentioned background technology.
[0008] To achieve the above purpose, the present utility model provides the following technical solutions:
[0009] An automatic filling production line for fruit beverages includes a feeding conveyor. One end of the feeding conveyor cooperates with a rotating assembly. The rotating assembly includes a turntable. A plurality of semi-circular notches are formed on the edge of the turntable. The turntable is movably installed on the bottom plate through a rotating shaft. A plurality of limiting rings are arranged outside the turntable. The limiting rings are arranged in an open-ring shape. The two open ends of the limiting rings are bent. The bottom plate is fixedly installed with a material guiding frame through a connecting rod at the center of the opening of the limiting ring. The material guiding frame is arc-shaped.
[0010] A filling assembly is arranged on one side of the rotating assembly. The filling assembly includes filling nozzles. There are a plurality of the filling nozzles. The filling nozzles are fixedly installed with a cavity shell. A piston cylinder is fixedly installed at the top of the cavity shell. One side of the cavity shell away from the filling nozzles is fixedly connected with a conveying pipe. The other end of the conveying pipe is fixedly installed with a storage tank.
[0011] As a further technical solution of the present utility model, the piston cylinders are fixedly installed through a fixing plate. A piston rod is arranged inside the piston cylinder. The top of the piston rod is fixedly installed with a second moving plate. The second moving plate is fixedly installed with a first moving plate through a connecting rod. The first moving plate is fixedly installed with the push rod of an electric push cylinder.
[0012] As a further technical solution of the present utility model, the electric push cylinder is fixedly installed on an installation frame. The installation frame is fixedly installed with a support frame through a connecting frame.
[0013] As a further technical solution of the present utility model, the storage tank is fixedly installed on the top of the support frame. A one-way valve is arranged on the conveying pipe between the storage tank and the cavity shell.
[0014] As a further technical solution of the present utility model, the central rotating shaft of the turntable penetrates through the bottom plate and is fixedly installed with a driven gear. A driving gear is installed in cooperation with one side of the driven gear. The driving gear is fixedly installed on the output shaft of a driving motor. The driving motor is fixedly installed on the frame body at the bottom of the bottom plate.
[0015] As a further technical solution of the present utility model, a discharging conveyor is cooperatively installed on one side of the rotating assembly away from the feeding conveyor.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] In the present utility model, during filling, the bottle bodies to be filled are effectively conveyed through the feeding conveyor. At the end of the feeding conveyor, the bent part at one end of the limiting ring cooperates with the arc plate on one side of the material guiding frame to convey the bottle bodies onto the bottom plate. The turntable drives the driven gear through the driving gear to achieve effective rotation, and the semi-circular notches on the turntable convey the bottle bodies one by one.
[0018] In the present utility model, when the turntable rotates the bottle bodies to the bottoms of multiple filling nozzles, the turntable stops rotating. At this time, the electric push cylinder drives the first moving plate and the second moving plate to move upward, so that the piston rod installed at the bottom of the second moving plate moves upward in the piston cylinder, and the liquid inside the storage tank is pumped into the cavity shell. After the pumping is completed, the electric push cylinder drives the piston rod to move downward, and the liquid in the cavity shell is effectively filled through the filling nozzles. During filling, the one-way valve on the conveying pipe is closed to prevent the liquid from flowing back during filling.
[0019] In the present utility model, after filling is completed, through the rotation of the turntable, the filled bottle bodies are conveyed up and down to the position between the bent part at the other end of the limiting ring and the arc plate on the other side of the material guiding frame, and then the bottle bodies are conveyed onto the discharging conveyor.
[0020] In the present utility model, the effects of automatic feeding, filling, and discharging can be achieved through this device, which greatly improves the filling efficiency. The cavity shell in this device can also effectively achieve the effect of quantitative filling, greatly reducing the participation of manual labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a three-dimensional structural schematic diagram of the present utility model.
[0022] Figure 2 is in the present utility model Figure 1 is a structural schematic diagram of another perspective.
[0023] Figure 3 is in the present utility model Figure 1 is the front view.
[0024] Figure 4 is in the present utility model Figure 1 is a structural schematic diagram of the rear side,
[0025] Figure 5 is in the present utility model Figure 1 is a disassembled schematic diagram.
[0026] Figure 6 is a three-dimensional structural schematic diagram of the filling assembly in the present utility model. Figure 5
[0027] Figure 7 is a bottom-up view of the bottom structure of the rotating assembly in the present utility model. Figure 5
[0028] Figure 8 is an enlarged view of the partial structure at position A in the present utility model. Figure 6
[0029] In the figure: 1 - feeding conveyor, 2 - discharging conveyor, 3 - rotating assembly, 30 - turntable, 31 - limiting ring, 32 - material guiding frame, 33 - bottom plate, 34 - driving motor, 35 - driving gear, 36 - driven gear, 4 - filling assembly, 40 - storage tank, 41 - electric push cylinder, 42 - mounting frame, 43 - first moving plate, 44 - second moving plate, 45 - one-way valve, 46 - cavity shell, 47 - filling nozzle, 48 - fixing plate, 49 - conveying pipe, 410 - piston cylinder, 411 - support frame, 412 - connecting frame, 413 - piston rod, 414 - connecting rod. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0031] Please refer to Figures 1-8 , in the embodiments of the present utility model, an automatic filling production line for fruit beverages includes a feeding conveyor 1; one end of the feeding conveyor 1 is matched with a rotating assembly 3; the rotating assembly 3 includes a turntable 30; a plurality of semi-circular notches are formed at the edge of the turntable 30, and the turntable 30 is movably installed on the bottom plate 33 through a rotating shaft; a plurality of limiting rings 31 are arranged outside the turntable 30; the limiting rings 31 are arranged in an open-ring shape; the two open ends of the limiting rings 31 are bent; the bottom plate 33 is fixedly installed with a material guiding frame 32 through a connecting rod at the center of the opening of the limiting ring 31; the material guiding frame 32 is arranged in an arc shape;
[0032] On one side of the rotating assembly 3, there is a filling assembly 4; the filling assembly 4 includes filling nozzles 47; there are multiple filling nozzles 47; the filling nozzles 47 are fixedly installed with the cavity shell 46; on the top of the cavity shell 46, a piston cylinder 410 is fixedly installed; on one side of the cavity shell 46 away from the filling nozzles 47, it is fixedly connected with a conveying pipe 49; the other end of the conveying pipe 49 is fixedly installed with a storage tank 40.
[0033] Specifically, the piston cylinders 410 are fixedly installed through a fixing plate 48; inside the piston cylinders 410, there is a piston rod 413; at the top of the piston rod 413, it is fixedly installed through a second moving plate 44; the second moving plate 44 is fixedly installed with a first moving plate 43 through a connecting rod 414; the first moving plate 43 is fixedly installed with the push rod of the electric push cylinder 41.
[0034] By adopting the above technical solution, during filling, the bottle body to be filled is effectively conveyed through the feeding conveyor 1. At the end of the feeding conveyor 1, through the cooperation between the bending part at one end of the limiting ring 31 and the arc plate on one side of the guiding frame 32, the bottle body is conveyed onto the bottom plate 33. The turntable 30 is effectively rotated by the driving gear 35 driving the driven gear 36, and the semi-circular notch on the turntable 30 conveys the bottle bodies one by one.
[0035] The electric push cylinder 41 is fixedly installed on the mounting frame 42; the mounting frame 42 is fixedly installed with the support frame 411 through the connecting frame 412.
[0036] In this embodiment, the storage tank 40 is fixedly installed on the top of the support frame 411; a one-way valve 45 is provided on the conveying pipe 49 between the storage tank 40 and the cavity shell 46.
[0037] By adopting the above technical solution, when the turntable 30 rotates the bottle body to the bottom of multiple filling nozzles 47, the turntable 30 stops rotating. At this time, the electric push cylinder 41 drives the first moving plate 43 and the second moving plate 44 to move upward, so that the piston rod 413 installed at the bottom of the second moving plate 44 moves upward in the piston cylinder 410, and the liquid inside the storage tank 40 is pumped into the cavity shell 46. After the pumping is completed, the electric push cylinder 41 drives the piston rod 413 to move downward, and the liquid in the cavity shell 46 is effectively filled through the filling nozzles 47. During filling, the one-way valve 45 on the conveying pipe 49 is closed to prevent the liquid from flowing back during filling.
[0038] In this embodiment, the central rotating shaft of the turntable 30 passes through the bottom plate 33 and is fixedly installed with the driven gear 36; a driving gear 35 is installed on one side in cooperation with the driven gear 36; the driving gear 35 is fixedly installed on the output shaft of the driving motor 34; the driving motor 34 is fixedly installed on the frame at the bottom of the bottom plate 33.
[0039] In this embodiment, a discharge conveyor 2 is cooperatively installed on the side of the rotating assembly 3 away from the feeding conveyor 1.
[0040] By adopting the above technical solution, after the filling is completed, through the rotation of the turntable 30, the filled bottle body is transported up and down to the bending part at the other end of the limit ring 31 and between the arc plates on the other side of the guide frame 32 to transfer the bottle body onto the discharge conveyor 2.
[0041] Furthermore, the automatic feeding, filling, and discharging effects can be achieved by this device, which greatly improves the filling efficiency. The cavity shell 46 in this device can also effectively achieve the quantitative filling effect, greatly reducing the participation of manual labor.
[0042] The working principle of the present utility model is as follows: During filling, the bottle bodies to be filled are effectively transported through the feeding conveyor 1. At the end of the feeding conveyor 1, the bottle bodies are transferred onto the bottom plate 33 by the cooperation of the bending part at one end of the limit ring 31 and the arc plate on one side of the guide frame 32. The turntable 30 is effectively rotated by driving the driven gear 36 through the driving gear 35, and the semi-circular notches on the turntable 30 transfer the bottle bodies one by one;
[0043] When the turntable 30 rotates the bottle bodies to the bottom of multiple filling nozzles 47, the turntable 30 stops rotating. At this time, the electric push cylinder 41 drives the first moving plate 43 and the second moving plate 44 to move upward, so that the piston rod 413 installed at the bottom of the second moving plate 44 moves upward in the piston cylinder 410, and the liquid inside the storage tank 40 is pumped into the cavity shell 46. After the pumping is completed, the electric push cylinder 41 drives the piston rod 413 to move downward, and the liquid in the cavity shell 46 is effectively filled through the filling nozzles 47. During filling, the one-way valve 45 on the delivery pipe 49 is closed to prevent the liquid from flowing back during filling;
[0044] After the filling is completed, through the rotation of the turntable 30, the filled bottle bodies are transported up and down to the bending part at the other end of the limit ring 31 and between the arc plates on the other side of the guide frame 32 to transfer the bottle bodies onto the discharge conveyor 2;
[0045] The automatic feeding, filling, and discharging effects can be achieved by this device, which greatly improves the filling efficiency. The cavity shell 46 in this device can also effectively achieve the quantitative filling effect, greatly reducing the participation of manual labor.
[0046] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0047] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An automatic filling production line for fruit beverages, characterized in that: It includes a feeding conveyor (1); one end of the feeding conveyor (1) is cooperated with a rotating assembly (3); the rotating assembly (3) includes a turntable (30); a plurality of semi-circular notches are formed at the edge of the turntable (30), and the turntable (30) is movably installed on a bottom plate (33) through a rotating shaft; a plurality of limiting rings (31) are arranged outside the turntable (30); the limiting rings (31) are arranged in an open-ring shape; the two ends of the opening of the limiting ring (31) are bent; a guiding frame (32) is fixedly installed at the center of the opening of the limiting ring (31) on the bottom plate (33) through a connecting rod; the guiding frame (32) is arranged in an arc shape. A filling assembly (4) is arranged on one side of the rotating assembly (3); the filling assembly (4) includes a filling nozzle (47); a plurality of the filling nozzles (47) are provided; the filling nozzles (47) are fixedly installed on a cavity shell (46); a piston cylinder (410) is fixedly installed at the top of the cavity shell (46); one side of the cavity shell (46) far away from the filling nozzle (47) is fixedly connected with a conveying pipe (49); the other end of the conveying pipe (49) is fixedly installed on a storage tank (40).
2. The automatic filling production line for fruit beverages according to claim 1, wherein: The piston cylinders (410) are fixedly installed through a fixing plate (48); a piston rod (413) is arranged inside the piston cylinder (410); the top of the piston rod (413) is fixedly installed through a second moving plate (44); the second moving plate (44) is fixedly installed with a first moving plate (43) through a connecting rod (414); the first moving plate (43) is fixedly installed with a push rod of an electric push cylinder (41).
3. The automatic filling production line for fruit beverages according to claim 2, characterized in that: The electric push cylinder (41) is fixedly installed on a mounting frame (42); the mounting frame (42) is fixedly installed with a support frame (411) through a connecting frame (412).
4. The automatic filling production line for fruit beverages according to claim 3, characterized in that: The storage tank (40) is fixedly installed at the top of the support frame (411); a one-way valve (45) is arranged on the conveying pipe (49) between the storage tank (40) and the cavity shell (46).
5. The automatic filling production line for fruit beverages according to claim 4, wherein: The central rotating shaft of the turntable (30) penetrates through the bottom plate (33) and is fixedly installed with a driven gear (36); a driving gear (35) is cooperated and installed on one side of the driven gear (36); the driving gear (35) is fixedly installed on an output shaft of a driving motor (34); the driving motor (34) is fixedly installed on a frame body at the bottom of the bottom plate (33).
6. The automatic filling production line for fruit beverages according to claim 1, characterized in that: A discharging conveyor (2) is cooperated and installed on one side of the rotating assembly (3) far away from the feeding conveyor (1).
Citation Information
Patent Citations
Automatic filling machine
CN220201399U