Automatic sheet breaking mechanism in advancing for glass processing

Abstract

The utility model relates to the technical field of glass processing equipment, in particular to an automatic piece breaking mechanism in advance for glass processing, which comprises a front conveying table top and a rear conveying table top, a long-edge depended wheel mechanism is mounted on one side of the front conveying table top, and a short-edge depended wheel mechanism is mounted at the position, close to the rear conveying table top, of the front conveying table top. A first upper pressing rubber roller and a lower supporting rubber roller are installed on the upper portion of the end, close to the front conveying table top, of the rear conveying table top, a second upper pressing rubber roller is arranged on one side of the first upper pressing rubber roller, and a glass steering mechanism is installed on the upper portion of the rear conveying table top. According to the advancing automatic piece breaking mechanism for glass processing, by introducing an automation technology and a precise mechanical structure design, high efficiency, accuracy and automation of the glass piece breaking process are achieved, and the production efficiency of glass processing is remarkably improved. The mechanism can automatically separate the cut glass sheets and smoothly convey the glass sheets to the next process, so that the dependence on manpower is greatly reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of glass processing equipment, and specifically, to an automatic fragmenting mechanism during movement for glass processing. Background Art

[0002] In the glass processing industry, the cutting and fragmenting of glass are key links in the production process, which have crucial impacts on production efficiency and product quality.

[0003] However, the traditional glass fragmenting process often relies on manual operation, which not only has a high labor intensity, requires workers to perform repetitive actions for a long time, but also has low efficiency and is difficult to meet the needs of large-scale and high-efficiency production. At the same time, there are certain safety hazards in manual fragmenting. For example, improper operation may lead to work-related injury accidents. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic fragmenting mechanism during movement for glass processing to solve the problems in the above background art that the traditional glass fragmenting process often relies on manual operation, which not only has a high labor intensity, requires workers to perform repetitive actions for a long time, but also has low efficiency and is difficult to meet the needs of large-scale and high-efficiency production.

[0005] To achieve the above purpose, the utility model provides an automatic fragmenting mechanism during movement for glass processing, including a front conveyor tabletop and a rear conveyor tabletop. A long-edge roller mechanism is installed on one side of the front conveyor tabletop. A short-edge roller mechanism is installed near the rear conveyor tabletop on the front conveyor tabletop. A first upper pressing rubber roller and a lower supporting rubber roller are installed at the upper part of one end of the rear conveyor tabletop close to the front conveyor tabletop. A second upper pressing rubber roller is arranged on one side of the first upper pressing rubber roller. A glass turning mechanism is installed on the upper part of the rear conveyor tabletop.

[0006] Preferably, it further includes a control system.

[0007] Preferably, the first upper pressing rubber roller and the second upper pressing rubber roller are driven by an upper pressing rubber roller horizontal adjustment mechanism for horizontal adjustment and driven by an upper pressing rubber roller vertical adjustment mechanism for vertical adjustment.

[0008] Preferably, the bottom of the rear conveyor tabletop is supported and fixed by a first main frame.

[0009] Preferably, the bottoms of the upper pressing rubber roller horizontal adjustment mechanism and the upper pressing rubber roller vertical adjustment mechanism are supported and fixed by a second main frame, and the bottom of the front conveyor tabletop is supported and fixed by a third main frame.

[0010] Preferably, the glass turning mechanism includes a lifting cylinder, the output end of the lifting cylinder is equipped with a lifting shaft, one side of the top end of the lifting shaft is equipped with a rotating motor, the output end of the rotating motor is equipped with a rotating shaft, one side of the rotating shaft is equipped with a suction cup holder, and the bottom of the suction cup holder is equipped with a number of suction cups.

[0011] Preferably, the upper pressure rubber roller horizontal adjustment mechanism includes a horizontal lead screw slide, and the upper pressure rubber roller vertical adjustment mechanism includes a vertical lead screw slide. The base of the vertical lead screw slide is installed on the horizontal sliding seat of the horizontal lead screw slide, and the first upper pressure rubber roller and the second upper pressure rubber roller are on the vertical sliding seats of the vertical lead screw slides.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] In the automatic glass fragmenting mechanism during glass processing, through the introduction of automation technology and precise mechanical structure design, the efficient, accurate and automated glass fragmenting process is realized, significantly improving the production efficiency of glass processing. This mechanism can automatically separate the cut glass sheets and smoothly transfer them to the next process, thus greatly reducing the dependence on manual labor, reducing the labor intensity of workers, and effectively avoiding work-related injury accidents that may be caused by improper manual operation, improving production safety.

[0014] At the same time, this automatic glass fragmenting mechanism also has a high degree of flexibility and adjustability. The first upper pressure rubber roller and the second upper pressure rubber roller can be precisely adjusted in position through the horizontal and vertical adjustment mechanisms to adapt to glass sheets of different sizes and shapes, ensuring the stability and accuracy of the fragmenting process. The setting of the glass turning mechanism further enhances the adaptability and functionality of this mechanism, enabling it to meet more complex glass processing requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the overall structural schematic diagram of the present utility model;

[0016] Figure 2 is the structural schematic diagram of the glass turning mechanism in the present utility model;

[0017] Figure 3 is the partial structural schematic diagram of the present utility model.

[0018] The meanings of each label in the figure are as follows:

[0019] 1. Control system; 2. Front conveyor table; 3. Long-side roller mechanism; 4. Short-side roller mechanism; 5. First upper rubber pressing roller; 6. Transverse adjustment mechanism for upper rubber pressing roller; 61. Transverse lead screw slide; 62. Transverse sliding seat; 7. Longitudinal adjustment mechanism for upper rubber pressing roller; 71. Longitudinal lead screw slide; 72. Longitudinal sliding seat; 8. Lower supporting rubber pressing roller; 9. Second upper rubber pressing roller; 10. Glass turning mechanism; 101. Lifting cylinder; 102. Lifting shaft; 103. Rotating motor; 104. Rotating shaft; 105. Suction cup holder; 106. Suction cup; 11. Rear conveyor table; 12. First main frame; 13. Second main frame; 14. Third main frame. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] The present invention provides an in-motion automatic sheet-breaking mechanism for glass processing, as Figures 1 - 3 shown, including a front conveyor table 2 and a rear conveyor table 11. A long-side roller mechanism 3 is installed on one side of the front conveyor table 2, and a short-side roller mechanism 4 is installed near the rear conveyor table 11 on the front conveyor table 2. Both the long-side roller mechanism 3 and the short-side roller mechanism 4 are liftable roller paths. When lifted, the long side and short side of the glass can be aligned, and when lowered, it is convenient for the transmission movement of the glass. At the upper part of one end of the rear conveyor table 11 close to the front conveyor table 2, a first upper rubber pressing roller 5 and a lower supporting rubber pressing roller 8 are installed. A second upper rubber pressing roller 9 is arranged on one side of the first upper rubber pressing roller 5. A glass turning mechanism 10 is installed on the upper part of the rear conveyor table 11. The height of the lower supporting rubber pressing roller 8 is about 5-10 mm higher than the table surface, and the heights of the first upper rubber pressing roller 5 and the second upper rubber pressing roller 9 are higher than that of the lower supporting rubber pressing roller 8.

[0022] In this embodiment, a control system 1 is further included. The control system 1 is used to control the operation of mechanisms such as the glass turning mechanism 10, facilitating the flexible processing operation of the glass.

[0023] Specifically, the first upper rubber pressing roller 5 is driven for transverse adjustment by the transverse adjustment mechanism 6 for the upper rubber pressing roller and for longitudinal adjustment by the longitudinal adjustment mechanism 7 for the upper rubber pressing roller, realizing the flexible adjustment of the first upper rubber pressing roller 5 and the second upper rubber pressing roller 9.

[0024] Furthermore, the bottom of the rear conveyor table 11 is supported and fixed by the first main frame 12 to ensure the stability of the rear conveyor table 11.

[0025] Further, the bottom of the upper pressure rubber roller lateral adjustment mechanism 6 and the upper pressure rubber roller longitudinal adjustment mechanism 7 is supported and fixed by the second main frame 13, and the bottom of the front conveyor table 2 is supported and fixed by the third main frame 14 to ensure the stability of the upper pressure rubber roller lateral adjustment mechanism 6, the upper pressure rubber roller longitudinal adjustment mechanism 7 and the front conveyor table 2.

[0026] Further, the glass turning mechanism 10 includes a lifting cylinder 101. The output end of the lifting cylinder 101 is equipped with a lifting shaft 102. One side of the top end of the lifting shaft 102 is equipped with a rotating motor 103. The output end of the rotating motor 103 is equipped with a rotating shaft 104. One side of the rotating shaft 104 is equipped with a suction cup holder 105. The bottom of the suction cup holder 105 is equipped with a number of suction cups 106. The lifting cylinder 101 drives the suction cups 106 to lift and lower for glass picking and placing, and the rotating motor 103 drives the glass to rotate 90°, realizing the turning operation.

[0027] Further, the upper pressure rubber roller lateral adjustment mechanism 6 includes a lateral lead screw slide 61, and the upper pressure rubber roller longitudinal adjustment mechanism 7 includes a longitudinal lead screw slide 71. The base of the longitudinal lead screw slide 71 is installed on the lateral sliding seat 62 of the lateral lead screw slide 61. The first upper pressure rubber roller 5 and the second upper pressure rubber roller 9 are installed on the longitudinal sliding seat 72 of the longitudinal lead screw slide 71. The flexible position adjustment of the first upper pressure rubber roller 5 and the second upper pressure rubber roller 9 is realized through the upper pressure rubber roller lateral adjustment mechanism 6 and the upper pressure rubber roller longitudinal adjustment mechanism 7.

[0028] When the automatic in - process glass cutting mechanism of the present utility model is in use, first, the glass is conveyed from the front end and passes through the front conveyor table 2. During the conveying process, the long - side roller mechanism 3 and the short - side roller mechanism 4 perform the edge - aligning operation on the glass to ensure that the glass does not deviate during the conveying process.

[0029] When the glass is conveyed to the position of the lower support rubber roller 8, since the lower support rubber roller 8 is slightly higher than the conveyor table, the glass will be lifted. Subsequently, the glass continues to be conveyed between the upper pressure rubber roller 5 and the lower pressure rubber roller 9. At this time, the upper pressure rubber roller will generate a downward pressure on the glass. When the cutting line of the glass is conveyed above the lower support rubber roller 8, due to the two forces from above and below (the downward pressure of the upper pressure rubber roller and the supporting force of the lower support rubber roller), the glass will break at the cutting line.

[0030] If the cut - off glass needs to be rotated 90 degrees, it will continue to be conveyed to the position of the glass turning mechanism 10. The lifting cylinder 101 of the glass turning mechanism 10 will drive the suction cups 106 to descend, and the suction cups 106 will suck the glass. Subsequently, the rotating motor 103 drives the rotating shaft 104 and the suction cup holder 105 to rotate 90 degrees to realize the turning of the glass. After the turning is completed, the lifting cylinder 101 drives the suction cups 106 to rise and places the glass on the rear conveyor table 11.

[0031] Regardless of whether the glass needs to be turned, it will ultimately be conveyed to the next process through the rear conveyor table 11 for further processing. During the entire process, the control system 1 plays a crucial role. It is responsible for controlling the operation of various components such as the glass turning mechanism 10, the transverse adjustment mechanism 6 of the upper pressure rubber roller, and the longitudinal adjustment mechanism 7 of the upper pressure rubber roller. Through intelligent control by PLC software, the system can accurately calculate the size and position of the glass, thereby determining whether the current glass needs to be rotated and controlling each component to perform corresponding actions.

[0032] Finally, it should be noted that for the transverse adjustment mechanism 6 of the upper pressure rubber roller, the longitudinal adjustment mechanism 7 of the upper pressure rubber roller, etc. in this embodiment, the electronic components in the above-mentioned components are all general standard components or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or obtained through conventional experimental methods. At the idle places of this device, all the above-mentioned electrical components are respectively connected by wires. The specific connection means should refer to the sequence of operation of each electrical component in the above-mentioned working principle to complete the electrical connection, which are all well-known technologies in the art.

[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An in-process automatic fragment breaking mechanism for glass processing, comprising a front conveyor table surface (2) and a rear conveyor table surface (11), characterized in that: One side of the front transfer tabletop (2) is equipped with a long-side roller mechanism (3). A short-side roller mechanism (4) is installed near the rear transfer tabletop (11) on the front transfer tabletop (2). Above one end of the rear transfer tabletop (11) close to the front transfer tabletop (2), a first upper pressing rubber roller (5) and a lower supporting rubber roller (8) are installed. A second upper pressing rubber roller (9) is arranged on one side of the first upper pressing rubber roller (5). A glass turning mechanism (10) is installed above the rear transfer tabletop (11).

2. The in-process automatic fragmenting mechanism for glass processing according to claim 1, wherein: It further includes a control system (1).

3. The in-process automatic fragmenting mechanism for glass processing according to claim 1, wherein: The first upper pressing rubber roller (5) and the second upper pressing rubber roller (9) are driven for lateral adjustment by a lateral adjustment mechanism (6) of the upper pressing rubber roller and for longitudinal adjustment by a longitudinal adjustment mechanism (7) of the upper pressing rubber roller.

4. The in-process automatic sheet breaking mechanism for glass processing according to claim 1, characterized in that: The bottom of the rear transfer tabletop (11) is supported and fixed by a first main frame (12).

5. The in-motion automatic fragmenting mechanism for glass processing according to claim 3, wherein: The bottoms of the lateral adjustment mechanism (6) of the upper pressing rubber roller and the longitudinal adjustment mechanism (7) of the upper pressing rubber roller are supported and fixed by a second main frame (13), and the bottom of the front transfer tabletop (2) is supported and fixed by a third main frame (14).

6. The in-motion automatic sheet-breaking mechanism for glass processing according to claim 1, wherein: The glass turning mechanism (10) includes a lifting cylinder (101). The output end of the lifting cylinder (101) is equipped with a lifting shaft (102). On one side of the top end of the lifting shaft (102), a rotating motor (103) is installed. The output end of the rotating motor (103) is equipped with a rotating shaft (104). On one side of the rotating shaft (104), a suction cup frame (105) is installed. A number of suction cups (106) are installed at the bottom of the suction cup frame (105).

7. The in-process automatic fragment breaking mechanism for glass processing according to claim 3, characterized in that: The lateral adjustment mechanism (6) of the upper pressing rubber roller includes a lateral lead screw slide (61). The longitudinal adjustment mechanism (7) of the upper pressing rubber roller includes a longitudinal lead screw slide (71). The base of the longitudinal lead screw slide (71) is installed on the lateral sliding seat (62) of the lateral lead screw slide (61). The first upper pressing rubber roller (5) and the second upper pressing rubber roller (9) are on the longitudinal sliding seat (72) of the longitudinal lead screw slide (71).

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