Cotton fabric washing device after cold batch

Abstract

The utility model relates to the field of cold pad-batch pretreatment equipment, and discloses a device for washing cotton fabric after cold pad-batch. In the application, the heat preservation layer can effectively keep the heat of the water temperature in the water storage tank not attenuated too fast, certain water temperature in the water storage tank is maintained by reducing heat loss, and the electric heater is used for heating water in the water storage tank so as to ensure that the water temperature is kept constant in the washing process after cold batch; the water storage tank is used for storing water for washing, so that stains and residual chemical substances on the fabric can be effectively removed by heating the water for washing, the butterfly valve can control the flow of an external water source entering the water storage tank, the water source for washing is supplemented into the water storage tank, and a component for heating and preserving heat of the water for washing is mounted on the device, so that the water for washing is saved. The mode that water for washing is heated into hot water is utilized, so that stains and residual chemical substances on the fabric can be more effectively removed, and the cleaning efficiency can be improved.

Description

Technical Field

[0001] This application belongs to the technical field of cold pad-batch pretreatment equipment, and specifically relates to a post-washing device for cold pad-batch of cotton fabrics. Background Art

[0002] Cold pad-batch pretreatment equipment is a device used in the textile industry, mainly for the pretreatment of cotton knitted fabrics. Cold pad-batch pretreatment equipment usually includes a padding device, a batching system, and a washing equipment. Through a specific process flow, it continuously performs flat padding, batching, and washing on cotton knitted fabrics to achieve the purpose of pretreatment. Cold pad-batch pretreatment equipment is applicable to the processing of various cotton knitted fabrics. It is usually used in textile printing and dyeing factories and can process a large number of knitted fabrics.

[0003] For example, the patent with the publication number CN219508185U discloses a post-washing device for cold pad-batch of cotton fabrics, which relates to the technical field of cold pad-batch pretreatment equipment. The utility model includes a clamping mechanism, including a collection box and a first mounting rack; a driving mechanism, including a flipping assembly arranged above the collection box, and the flipping assembly includes a servo motor, a second mounting rack, and a connecting shaft; a cleaning mechanism, including a spraying assembly arranged above the collection box, and the spraying assembly includes an annular pipe and a spraying head. In the post-washing device for cold pad-batch of cotton fabrics of the utility model, the staff drives the servo motor by using the first start button. Further, the servo motor drives the main shaft to rotate, and the main shaft drives the connecting shaft to rotate. By utilizing the characteristic that one end of the mounting cylinder is rotatably connected with a shaft rod, it is convenient to flip the cotton fabric.

[0004] However, this device does not install a component for heating and insulating the washing water, and cannot heat the washing water to hot water, so as to more effectively remove stains and residual chemical substances on the fabric, resulting in a reduction in cleaning efficiency. Summary of the Utility Model

[0005] The purpose of this application is to provide a post-washing device for cold pad-batch of cotton fabrics to solve the problem that the above-mentioned device does not install a component for heating and insulating the washing water, and cannot heat the washing water to hot water, so as to more effectively remove stains and residual chemical substances on the fabric, resulting in a reduction in cleaning efficiency.

[0006] The technical solution adopted by this application is as follows: It includes a base, and is characterized in that: a water storage tank is fixedly installed in the middle of the upper surface of the base, a heat preservation layer is fixedly installed inside the water storage tank, a cover plate is fitted and installed on the upper surface of the water storage tank, a plurality of handles are fixedly installed on the upper surface of the cover plate, an electric heater is fixedly installed on the lower surface of the cover plate, and a butterfly valve is fixedly installed on the outer surface of the right side of the water storage tank.

[0007] By adopting the above technical solution, a water storage tank is fixedly installed in the middle of the upper surface of the base. An insulation layer is fixedly installed inside the water storage tank. A cover plate is fitted on the upper surface of the water storage tank. A plurality of handles are fixedly installed on the upper surface of the cover plate. An electric heater is fixedly installed on the lower surface of the cover plate. A butterfly valve is fixedly installed on the outer surface on the right side of the electric heater. The base is mainly used to support the entire water washing device to ensure the stability and firmness of the equipment, and the base can generate and bear the weight of the device itself. The water storage tank is used to store the water resources for the water washing process to ensure sufficient water supply during the water washing process. The insulation layer can effectively keep the heat of the water temperature inside the water storage tank from decaying too fast. By reducing the heat dissipation, the water temperature inside the water storage tank can be maintained at a certain level. The cover plate can prevent dust and other impurities from falling into the water storage tank to keep the water quality clean, thus ensuring the water washing effect. And there are sockets and circuit boards inside the water storage tank to provide conditions for the power supply of the heating components. The handles facilitate the staff to carry the cover plate, thus facilitating the staff to open the cover plate to check and maintain the inside of the water storage tank and the heating components. The electric heater is used to heat the water in the water storage tank to ensure that the water temperature remains constant during the water washing process after cold pad-batch dyeing. Thus, by heating the water used for water washing, the stains and residual chemical substances on the fabric can be effectively removed. The butterfly valve can control the flow rate of the external water source entering the inside of the water storage tank to supplement the water source for water washing. By installing components for heating and insulating the water used for water washing in this device and heating the water used for water washing into hot water, the stains and residual chemical substances on the fabric can be removed more effectively, and the cleaning efficiency can be improved.

[0008] In a preferred embodiment, a cable is connected and installed on the outer surface of the cover plate, and a distribution box is fixedly installed at the other end of the cable.

[0009] By adopting the above technical solution, the cable is connected and installed on the outer surface of the cover plate. The other end of the cable is fixedly installed with a distribution box. The front end of the cable is clamped to the cover plate, and the rear end of the cable is fixedly connected to the distribution box. The cable is inserted into the socket inside the cover plate, so as to transmit the power of the distribution box to the heating components. At the same time, releasing the clamping between the cable and the cover plate facilitates the staff to remove the cover plate from the upper surface of the water storage tank. The distribution box is responsible for distributing the electric energy of the external power supply equipment to the power equipment inside the device according to the requirements, so as to meet the power consumption requirements of the device.

[0010] In a preferred embodiment, support columns are fixedly installed around the upper surface of the base, and a collection pool is fixedly installed on the upper surface of the support columns.

[0011] By adopting the above technical solution, support columns are fixedly installed around the upper surface of the base, and a collection pool is fixedly installed on the upper surface of the support columns. The support columns provide necessary structural support for the components on the upper surface of the water washing device, ensuring the stability and durability of the entire device. The collection pool is used to collect the water resources used during the water washing process to prevent them from falling out of the interior of the device and causing waste.

[0012] In a preferred embodiment, a booster pump is fixedly installed on the outer surface at the rear side of the base, and a metal water pipe is fixedly installed on the upper surface of the booster pump.

[0013] By adopting the above technical solution, a booster pump is fixedly installed on the outer surface at the rear side of the base, and a metal water pipe is fixedly installed on the upper surface of the booster pump. The front side of the booster pump is connected to the water storage tank. The booster pump can convert the low-pressure water flow inside the water storage tank into a high-pressure water flow, ensuring that there is sufficient pressure for effective cleaning during the water washing process. The metal water pipe has high strength and good pressure resistance, and can withstand high water pressure, making it suitable for transmitting the high-pressure water flow after boosting.

[0014] In a preferred embodiment, a nozzle is fixedly installed at the other end of the metal water pipe, and a reinforcing rib is fixedly installed between the outer surface of the collection pool and the metal water pipe.

[0015] By adopting the above technical solution, a nozzle is fixedly installed at the other end of the metal water pipe, and a reinforcing rib is fixedly installed between the outer surface of the collection pool and the metal water pipe. The nozzle sprays water columns to clean the cotton fabric, which can ensure that the water columns evenly cover the surface of the fabric during the water washing process, improving the cleaning efficiency and quality. The reinforcing rib can improve the structural stability of the metal water pipe and prevent it from being displaced after long-term use.

[0016] In a preferred embodiment, slide rails are fixedly installed on the outer surfaces on the left and right sides of the collection pool, and electric sliders are fitted on the upper surfaces of the slide rails.

[0017] By adopting the above technical solution, slide rails are fixedly installed on the outer surfaces on the left and right sides of the collection pool, and electric sliders are fitted on the upper surfaces of the slide rails. By using the combination of the slide rails and the electric sliders, the slide rails provide a certain range for the movement of the electric sliders, and the electric sliders drive the clamping assembly to move back and forth on the upper surface of the slide rails, enabling the clamping assembly to pass through the water washing area at a uniform speed.

[0018] In a preferred embodiment, a placement groove is fixedly installed on the upper surface of the electric slider, and a plurality of threaded rod fixing blocks are threadedly connected inside the placement groove.

[0019] By adopting the above technical solution, a placement groove is fixedly installed on the upper surface of the electric slider. A plurality of threaded rod fixing blocks are threadedly connected inside the placement groove. The placement groove is used to place the cotton fabric to be washed with water, ensuring that the fabric maintains an appropriate position during the water washing process. The inside of the threaded rod fixing block contains a threaded rod and a fixing block. By rotating the threaded rod on its upper surface, the fixing block on its lower surface can fixedly place the cotton fabric inside the placement groove, preventing it from shifting during the water washing process.

[0020] In a preferred embodiment, a water outlet is installed through the lower surface of the collection tank. A first gate valve is fixedly installed on the front side of the water outlet. A second gate valve is fixedly installed on the lower surface of the water outlet. A filter box is fixedly installed on the lower surface of the second gate valve.

[0021] By adopting the above technical solution, a water outlet is installed through the lower surface of the collection tank. A first gate valve is fixedly installed on the front side of the water outlet. A second gate valve is fixedly installed on the lower surface of the water outlet. A filter box is fixedly installed on the lower surface of the second gate valve. The water outlet is used to discharge the water used for washing hardware inside the collection tank from its interior. The outer side of the first gate valve is fixedly connected to an external pipeline and is used to directly discharge the used washing water when the second gate valve is closed, preventing it from entering the water circulation of the device. The second gate valve is used to control the water flow to the filter box and can allow the water flow to enter the water circulation of the device when the first gate valve is closed. The rear side of the filter box is fixedly connected to the water storage tank. The inside of the filter box is equipped with filter materials for filtering out impurities such as fibers and dust in the water, ensuring the washing quality so that the water can re-enter the interior of the water storage tank for internal circulation and reuse, thereby saving water resources.

[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0023] In this application, the heat preservation layer can effectively keep the heat of the water temperature inside the water storage tank from decaying too quickly. By reducing the heat dissipation, a certain water temperature inside the water storage tank is maintained. The electric heater is used to heat the water in the water storage tank to ensure that the water temperature remains constant during the post-cooling water washing process. Thus, by heating the water used for washing, stains and residual chemical substances on the fabric can be effectively removed. The butterfly valve can control the flow rate of the external water source entering the interior of the water storage tank to supplement the water source for washing. By installing components for heating and insulating the water used for washing in this device and heating the water used for washing into hot water, stains and residual chemical substances on the fabric can be more effectively removed, and the cleaning efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a front-side three-dimensional structural schematic diagram in this application;

[0025] Figure 2 Schematic diagram of the rear three-dimensional structure in this application;

[0026] Figure 3 Schematic diagram of the heating component structure in this application;

[0027] Figure 4 Schematic diagram of the clamping component structure in this application.

[0028] Reference numerals in the figure: 1, base; 2, water storage tank; 3, thermal insulation layer; 4, cover plate; 5, handle; 6, electric heater; 7, butterfly valve; 8, cable; 9, distribution box; 10, support column; 11, collection pool; 12, booster pump; 13, metal water pipe; 14, nozzle; 15, reinforcing rib; 16, slide rail; 17, electric slider; 18, placement groove; 19, threaded rod fixing block; 20, water outlet; 21, first gate valve; 22, second gate valve; 23, filter box. Detailed implementation manners

[0029] To make the objectives, technical solutions and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are some but not all of the embodiments of this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts shall fall within the scope of protection of this application.

[0030] Embodiment:

[0031] Refer to Figures 1 - 3, including a base 1 which is mainly used to support the entire water washing device, ensuring the stability and firmness of the equipment, and the base 1 can generate and share the weight of the device itself. The water storage tank 2 is used to store the water resources for the water washing process to ensure sufficient water supply during the water washing process. The heat preservation layer 3 can effectively keep the heat of the water temperature inside the water storage tank 2 from decaying too fast. By reducing the heat dissipation, a certain water temperature inside the water storage tank 2 can be maintained. The cover plate 4 can prevent dust and other impurities from falling into the water storage tank 2 to keep the water quality clean, thus ensuring the water washing effect. And inside the water storage tank 2, there are sockets and circuit boards to provide conditions for the power supply of the heating component. The handle 5 facilitates the staff to carry the cover plate 4, thus facilitating the staff to open the cover plate 4 to check and maintain the inside of the water storage tank 2 and the heating component. The electric heater 6 is used to heat the water in the water storage tank 2 to ensure that the water temperature remains constant during the post-cool-pile water washing process. Thus, by heating the water used for water washing, the stains and residual chemical substances on the fabric can be effectively removed. The butterfly valve 7 can control the flow rate of the external water source entering the water storage tank 2 to supplement the water source for water washing inside the water storage tank 2. By installing a component for heating and insulating the water used for water washing in this device and heating the water used for water washing into hot water, the stains and residual chemical substances on the fabric can be removed more effectively, and the cleaning efficiency can be improved.

[0032] Refer to Figure 1 , the front end of the cable 8 is clamped to the cover plate 4, the rear end of the cable 8 is fixedly connected to the distribution box 9, and the cable 8 is inserted into the socket inside the cover plate 4, thereby delivering the power of the distribution box 9 to the heating component. At the same time, releasing the clamping between the cable 8 and the cover plate 4 facilitates the staff to remove the cover plate 4 from the upper surface of the water storage tank 2. The distribution box 9 is responsible for distributing the electric energy of the external power supply equipment to the power equipment inside the device according to the requirements, thus meeting the power consumption needs of the device.

[0033] Refer to Figure 1 And Figure 2 , the support column 10 provides necessary structural support for the components on the upper surface of the water washing device, ensuring the stability and durability of the entire device. The collection pool 11 is used to collect the water resources used during the water washing process to prevent it from falling out of the device and causing waste.

[0034] Refer to Figure 2 , the front side of the booster pump 12 is connected to the water storage tank 2. The booster pump 12 can convert the low-pressure water flow inside the water storage tank 2 into a high-pressure water flow to ensure sufficient pressure for effective cleaning during the water washing process. The metal water pipe 13 has high strength and good pressure resistance and can withstand high water pressure, making it suitable for transmitting the high-pressure water flow after boosting.

[0035] Refer to Figure 2, the nozzle 14 cleans the cotton fabric by spraying water columns, which can ensure that the water columns evenly cover the fabric surface during the water washing process, improve the cleaning efficiency and quality. The reinforcing rib 15 can improve the structural stability of the metal water pipe 13 and prevent it from shifting during long-term use.

[0036] Refer to Figure 2 And Figure 4 , a combination of a slide rail 16 and an electric slider 17 is adopted. The slide rail 16 provides a certain range for the movement of the electric slider 17, and the electric slider 17 drives the clamping assembly to move back and forth on the upper surface of the slide rail 16, enabling the clamping assembly to pass through the water washing area at a uniform speed.

[0037] Refer to Figure 4 , the placement groove 18 is used to place the cotton fabric to be water washed, ensuring that the fabric maintains an appropriate position during the water washing process. The inside of the threaded rod fixing block 19 contains a threaded rod and a fixing block. By rotating the threaded rod on its upper surface, the fixing block on its lower surface can fix the cotton fabric placed inside the placement groove 18 and prevent it from shifting during the water washing process.

[0038] Refer to Figure 1 And Figure 4 , a second gate valve 22 is fixedly installed on the lower surface of the water outlet 20, and a filter box 23 is fixedly installed on the lower surface of the second gate valve 22. The water outlet 20 is used to discharge the water used for water washing after the hardware use inside the collection pool 11. The outside of the first gate valve 21 is fixedly connected to an external pipeline, which is used to directly discharge the used water washing water when the second gate valve 22 is closed to prevent it from entering the water circulation of the device. The second gate valve 22 is used to control the water flow to the filter box 23 and allow the water flow to enter the water circulation of the device when the first gate valve 21 is closed. The rear side of the filter box 23 is fixedly connected to the water storage tank 2. The inside of the filter box 23 is equipped with filter materials to filter out impurities such as fibers and dust in the water, ensure the water washing quality, and enable it to re-enter the inside of the water storage tank 2 for circulating use of the water washing water, thus saving water resources.

[0039] The implementation principle of an embodiment of the post-cool-pile water washing device for cotton fabrics in this application is as follows: The base 1 is mainly used to support the entire water washing device, ensuring the stability and firmness of the equipment, and the base 1 can generate and share the weight of the device itself. The water storage tank 2 is used to store the water resources for the water washing process to ensure sufficient water supply during the water washing process. The heat insulation layer 3 can effectively maintain the heat of the water temperature inside the water storage tank 2 from decaying too quickly. By reducing heat dissipation, a certain water temperature inside the water storage tank 2 can be maintained. The cover plate 4 can prevent dust and other impurities from falling into the water storage tank 2, keeping the water quality clean, thus ensuring the water washing effect. And the inside of the water storage tank 2 contains a socket and a circuit board, providing conditions for the power supply of the heating component. The handle 5 facilitates the staff to carry the cover plate 4, thus facilitating the staff to open the cover plate 4 to inspect and maintain the inside of the water storage tank 2 and the heating component. The electric heater 6 is used to heat the water in the water storage tank 2 to ensure that the water temperature remains constant during the post-cool-pile water washing process. Thus, by heating the water used for washing, stains and residual chemical substances on the fabric can be effectively removed. The butterfly valve 7 can control the flow rate of the external water source entering the inside of the water storage tank 2 to supplement the water source for water washing. By installing a component for heating and insulating the water used for washing in this device and heating the water used for washing into hot water, stains and residual chemical substances on the fabric can be removed more effectively, and the cleaning efficiency can be improved.

[0040] The above embodiments are only used to illustrate the technical solutions of this application, not to limit them; although this application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A cold pad-batch washing device for cotton fabrics, comprising a base (1), characterized in that: In the middle of the upper surface of the base (1), a water storage tank (2) is fixedly installed. Inside the water storage tank (2), a heat preservation layer (3) is fixedly installed. On the upper surface of the water storage tank (2), a cover plate (4) is fitted and installed. On the upper surface of the cover plate (4), a plurality of handles (5) are fixedly installed. On the lower surface of the cover plate (4), an electric heater (6) is fixedly installed. On the outer surface of the right side of the water storage tank (2), a butterfly valve (7) is fixedly installed.

2. The cold pad-batch washing device for cotton fabric according to claim 1, characterized in that: On the outer surface of the cover plate (4), a cable (8) is connected and installed. At the other end of the cable (8), a distribution box (9) is fixedly installed.

3. The cold pad-batch washing device for cotton fabric according to claim 1, wherein: Around the upper surface of the base (1), support columns (10) are fixedly installed. On the upper surface of the support columns (10), a collection pool (11) is fixedly installed.

4. The cold pad-batch afterwashing device for a cotton fabric according to claim 3, wherein: On the outer surface of the rear side of the base (1), a booster pump (12) is fixedly installed. On the upper surface of the booster pump (12), a metal water pipe (13) is fixedly installed.

5. The cold pad-batch washing device for cotton fabric according to claim 4, characterized in that: At the other end of the metal water pipe (13), a spray head (14) is fixedly installed. Between the outer surface of the collection pool (11) and the metal water pipe (13), a reinforcing rib (15) is fixedly installed.

6. The cold pad-batch afterwashing device for a cotton fabric according to claim 3, wherein: On the outer surfaces of the left and right sides of the collection pool (11), slide rails (16) are fixedly installed. On the upper surface of the slide rails (16), an electric slider (17) is fitted and installed.

7. The cold pad-batch washing device for cotton fabric according to claim 6, wherein: On the upper surface of the electric slider (17), a placement groove (18) is fixedly installed. Inside the placement groove (18), a plurality of threaded rod fixing blocks (19) are threadedly connected.

8. The cold pad-batch afterwashing device for cotton fabric according to claim 3, characterized in that: Through the lower surface of the collection pool (11), a water outlet (20) is installed. In front of the water outlet (20), a first gate valve (21) is fixedly installed. On the lower surface of the water outlet (20), a second gate valve (22) is fixedly installed. On the lower surface of the second gate valve (22), a filter box (23) is fixedly installed.

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