Ball valve body forge piece

Abstract

The utility model discloses a ball valve body forge piece, which belongs to the technical field of ball valves, and is characterized by comprising a valve body provided with a middle hole; the valve seat is arranged on the outer side wall of the valve body; the reinforcing part is arranged on the outer side wall of the valve body and corresponds to the valve seat; wherein the valve seat and the valve body are integrally connected, the reinforcing part is provided with a parting line, and the reinforcing part is provided with first draft surfaces on the two sides of the parting line. The valve body and the valve seat can be integrally machined and formed through a forging method.

Description

Technical Field

[0001] This application belongs to the technical field of ball valves, and particularly relates to a forged part of a ball valve body. Background Art

[0002] Ball valves are mainly used for cutting off, distributing, and changing the flow direction of the medium in pipelines. They can be tightly closed with only a 90-degree rotation operation and a very small rotational torque. Therefore, due to their advantages such as simple operation, they are widely used in industries such as petroleum refining, long-distance pipelines, chemical engineering, papermaking, pharmaceuticals, water conservancy, electric power, municipal engineering, and steel. The ball valve came out in the 1950s. With the rapid development of science and technology and the continuous improvement of production processes and product structures, it has quickly developed into a main type of valve in just 40 years. For the relatively mature current ball valve technology, the unique structural defects are still difficult to overcome.

[0003] The existing Chinese patent with the publication number CN206958302U discloses a stainless steel electric ball valve, which is mainly used for automatic control and regulation of the flow rate of PE pipes in outdoor valve chambers or humid environments. It includes a valve core, a valve stem, and a housing made of stainless steel. The characteristic is that the valve core is connected to an electric actuator through the valve stem. The inlet and outlet of the stainless steel housing are solidified with polyethylene material sockets for electrofusion welding. A stainless steel sheath is provided outside the polyethylene material socket, and the stainless steel sheath is integrally connected to the stainless steel housing.

[0004] Although the above-mentioned ball valve improves the service life, the housing and the valve seat on it are assembled and connected. Although there are also those with the housing and the valve seat integrally connected, they are basically injection-molded parts and castings, and there is no one in the forging field with the housing and the valve seat integrally connected. Improvements are made to this. Utility Model Content

[0005] The purpose of this application is to provide a forged part of a ball valve body for the above-mentioned existing technical problems, which can realize the integral processing and forming of the valve body main body and the valve seat by forging.

[0006] This application provides a forged part of a ball valve body, including:

[0007] A valve body main body, provided with a middle hole;

[0008] A valve seat, placed on the outer side wall of the valve body main body;

[0009] A strengthening part, placed on the outer side wall of the valve body main body and corresponding to the valve seat;

[0010] Among them, the valve seat is integrally connected to the valve body main body. The strengthening part is provided with a parting line, and the strengthening part is provided with a first draft surface on both sides of the parting line.

[0011] The valve body main body, valve seat, and strengthening part are integrally forged through forging processing to ensure the overall structural strength of the valve body main body, valve seat, and strengthening part. The valve seat is used to install the valve stem after machining, and the position of the valve seat corresponds to the installation position of the ball valve. The structural strength of this position is improved through the strengthening part. The valve body main body facilitates fluid flow through the middle hole. The valve body main body realizes forging processing through a mold. During the forging process of the valve body main body, a parting line is generated in the strengthening part by the mold. The first draft surfaces on both sides of the parting line facilitate the demolding of the ball valve body forging. The ball valve body forging is forged using metal materials such as stainless steel, copper alloy, and aluminum alloy.

[0012] Furthermore, a first transition surface is provided between the strengthening part and the valve body main body, and the first transition surface extends from the strengthening part to the outer side wall of the valve body main body.

[0013] The strengthening part and the valve body main body are connected through the first transition surface. The first transition surface facilitates the forging and forming of the forging by the forging die, and also facilitates the demolding of the forging.

[0014] Furthermore, the valve body main body includes:

[0015] A second draft surface is disposed on the outer side wall of the valve body main body, and the second draft surface is connected to the first transition surface.

[0016] The second draft surface is disposed on the outer side surface of the valve body main body. The second draft surface facilitates the demolding of the forging from the forging die after the forging is completed. The second draft surface extends from the first transition surface to the end of the valve body main body.

[0017] Furthermore, the valve seat includes:

[0018] A limiting part is disposed on the outer wall surface of the valve seat, and the limiting part is distributed around the circumference of the valve seat.

[0019] Among them, the limiting part is integrally connected between the valve body main body and the valve seat.

[0020] The limiting part provides a limiting function for other components during the subsequent use of the valve body main body. The limiting part is integrally connected to the strengthening part and the valve seat through forging and forming, improving the structural strength between the limiting part, the strengthening part, and the valve seat. One or two limiting parts are provided.

[0021] By disposing the limiting part at a position close to the parting surface of the mold, it facilitates the forging processing of the valve body main body and the demolding after forging.

[0022] Furthermore, a second transition surface is provided between the valve seat, the strengthening part, and the limiting part.

[0023] The second transition surface transitions the connection parts between the valve seat, the strengthening part, and the limiting part, facilitating the forging processing of the mold and making the structure of the valve body main body more stable and durable.

[0024] Furthermore, the reinforcing portion is provided with a plane which is disposed on both sides of the valve seat.

[0025] The plane is formed by forging or machining, and the machining and use of the valve body are facilitated through the plane.

[0026] The beneficial effects of the present application are as follows:

[0027] 1. The valve body, valve seat, reinforcing portion, and limiting portion are integrally connected, improving the overall structural strength of the ball valve body.

[0028] 2. The forging and demolding of the ball valve body are facilitated through the first draft surface, second draft surface, first transition surface, and second transition surface.

[0029] 3. The valve seat is used to install the valve stem after machining, ensuring that the ball valve body formed by forging has high structural stability. Description of the Drawings

[0030] Figure 1 It is a schematic structural view of the ball valve body of the present application;

[0031] Figure 2 It is the front view of the ball valve body of the present application;

[0032] In the figure, the reference numerals are: 100, valve body; 110, intermediate hole; 120, second draft surface; 200, valve seat; 300, reinforcing portion; 310, parting line; 320, first draft surface; 400, first transition surface; 500, limiting portion; 510, second transition surface; 600, plane. Detailed Embodiments

[0033] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.

[0034] The terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of the same category, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / ", generally represents an "or" relationship between the associated objects before and after.

[0035] The following will combine the accompanying drawings and provide a detailed description of the embodiments of this application through specific embodiments and their application scenarios.

[0036] Embodiment 1:

[0037] As Figure 1 、 Figure 2 shown, the embodiment of this application provides a forged ball valve body, including:

[0038] The valve body main body 100 is provided with a middle hole 110;

[0039] The valve seat 200 is placed on the outer side wall of the valve body main body 100;

[0040] The strengthening part 300 is placed on the outer side wall of the valve body main body 100 and corresponds to the valve seat 200;

[0041] Wherein, the valve seat 200 is integrally connected to the valve body main body 100, the strengthening part 300 is provided with a parting line 310, and the first draft surface 320 on both sides of the parting line 310 is provided on the strengthening part 300.

[0042] The valve body main body 100, the valve seat 200, and the strengthening part 300 are integrally forged through forging processing to ensure the overall structural strength of the valve body main body 100, the valve seat 200, and the strengthening part 300. After cutting processing, the valve seat 200 is used to install the valve stem. The position of the valve seat 200 corresponds to the installation position of the ball valve. The structural strength of this position is improved through the strengthening part 300. The valve body main body 100 is convenient for fluid circulation through the middle hole 110. The valve body main body 100 realizes forging processing through a mold. During the forging process of the valve body main body 100, a parting line 310 is generated in the strengthening part 300 through the mold. The first draft surface 320 on both sides of the parting line 310 is convenient for the demolding of the forged ball valve body. The forged ball valve body is forged and processed using metal materials such as stainless steel, copper alloy, and aluminum alloy.

[0043] Further, a first transition surface 400 is provided between the reinforcing portion 300 and the valve body main body 100, and the first transition surface 400 extends from the reinforcing portion 300 to the outer side wall of the valve body main body 100.

[0044] The reinforcing portion 300 and the valve body main body 100 are connected through the first transition surface 400. The first transition surface 400 facilitates the forging and forming of the forging by the forging die, and also facilitates the demolding of the forging.

[0045] Further, the valve body main body 100 includes:

[0046] A second draft surface 120 is disposed on the outer side wall of the valve body main body 100, and the second draft surface 120 is connected to the first transition surface 400.

[0047] The second draft surface 120 is disposed on the outer side surface of the valve body main body 100. The second draft surface 120 facilitates the demolding of the forging from the forging die after the forging is completed. The second draft surface 120 extends from the first transition surface 400 to the end of the valve body main body 100.

[0048] Embodiment 2:

[0049] As Figure 1 、 Figure 2 shown, the embodiment of the present application provides a forged part of a ball valve body. In addition to including the above technical features, further, the valve seat 200 includes:

[0050] A limiting portion 500 is disposed on the outer wall surface of the valve seat 200, and the limiting portion 500 is distributed around the circumference of the valve seat 200.

[0051] Wherein, the limiting portion 500 is integrally connected between the valve body main body 100 and the valve seat 200.

[0052] The limiting portion 500 provides a limiting function for other components during the subsequent use of the valve body main body 100. The limiting portion 500 is integrally connected to the reinforcing portion 300 and the valve seat 200 through forging, improving the structural strength between the limiting portion 500, the reinforcing portion 300, and the valve seat 200. One or two limiting portions 500 are provided.

[0053] By disposing the limiting portion 500 at a position close to the parting surface of the mold, it facilitates the forging process of the valve body main body 100 and the demolding after forging.

[0054] Further, a second transition surface 510 is provided between the valve seat 200, the reinforcing portion 300, and the limiting portion 500.

[0055] The connection part between the valve seat 200, the strengthening part 300, and the limiting part 500 is transitioned through the second transition surface 510, facilitating the forging process of the mold and making the structure of the valve body 100 more stable and durable.

[0056] Furthermore, the strengthening part 300 is provided with a flat surface 600, and the flat surface 600 is disposed on both sides of the valve seat 200.

[0057] The flat surface 600 is formed by forging or machining, and the flat surface 600 facilitates the processing and use of the valve body 100.

[0058] It should be noted that in this article, the terms "including", "comprising", or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or elements inherent to such a process, method, article, or device. Without more limitations, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article, or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, the features described with reference to certain examples may be combined in other examples.

[0059] The embodiments of the present application have been described above in conjunction with the accompanying drawings. However, the present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them fall within the protection scope of the present application.

Claims

1. A forged ball valve body, characterized in that, Comprising: A valve body main body (100) provided with a middle hole (110); A valve seat (200) disposed on the outer side wall of the valve body main body (100); A reinforcing portion (300) disposed on the outer side wall of the valve body main body (100) and corresponding to the valve seat (200); Wherein, the valve seat (200) is integrally connected to the valve body main body (100), the reinforcing portion (300) is provided with a parting line (310), and the first draft surfaces (320) are provided on both sides of the parting line (310) of the reinforcing portion (300).

2. The ball valve body forging according to claim 1, characterized in that, A first transition surface (400) is provided between the reinforcing portion (300) and the valve body main body (100), and the first transition surface (400) extends from the reinforcing portion (300) to the outer side wall of the valve body main body (100).

3. The forged ball valve body according to claim 2, wherein, The valve body main body (100) includes: A second draft surface (120) disposed on the outer side wall of the valve body main body (100), and the second draft surface (120) is connected to the first transition surface (400).

4. The forged ball valve body according to claim 1, characterized in that, The valve seat (200) includes: A limiting portion (500) disposed on the outer wall surface of the valve seat (200), and the limiting portion (500) is distributed around the circumference of the valve seat (200). Wherein, the limiting portion (500) is integrally connected to the reinforcing portion (300) and the valve seat (200).

5. The forged ball valve body according to claim 4, characterized in that, A second transition surface (510) is provided between the valve seat (200), the reinforcing portion (300), and the limiting portion (500).

6. The forged part of the ball valve body according to claim 1, characterized in that, The reinforcing portion (300) is provided with a flat surface (600), and the flat surface (600) is disposed on both sides of the valve seat (200).

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