Novel reactor
By introducing support structures and control structures into the reactor, the problem of falling reflow pipelines is solved, extending the service life of the reactor and reducing maintenance costs.
Patent Information
- Application Number
- CN202422214923.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-10
AI Technical Summary
Due to the long length of the reflow pipeline of the existing reactor, it is easy to increase the load at the connection due to gravity falling, causing cracks to occur, shorten the service life and increase maintenance costs.
A new type of reactor is designed, using a support structure including a collar and a bracket. The collar is inserted into the inner wall of the curved tube by inclining and fixed on the outer wall of the reactor. The bracket and the top plate can move and adjust the support position to prevent the curved tube from falling, and to achieve heating and material flow through the sleeve and circular tube of the control structure.
Effectively prevent the curved tube from falling, extending the service life of the reactor and reducing maintenance costs.
Smart Images

Figure CN223090315U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of novel reactors, and specifically relates to a novel reactor. Background Technique
[0002] A reactor is a device for realizing a reaction process and is widely used in fields such as chemical engineering, oil refining, and metallurgy.
[0003] For example, a novel reactor with the publication number of "CN112808207A" includes a solid-lifting valve arranged on a solid-lifting pipeline, a discharge pipeline connected to the upper part of a solid-lifter, an observation port connected to the top of the solid-lifter, a discharge valve and an observation window arranged on the discharge pipeline, reflux pipelines respectively connected to the bottom of the solid-lifter and the bottom of a reaction vessel, and a reflux valve arranged on the reflux pipeline. Among them, multiple layers are horizontally arranged inside the solid-lifter and are stacked, and grid plates for accumulating and quickly precipitating ternary precursors are provided. However, during the use of the reactor, the reflux pipeline is relatively long, and the pipelines at a relatively far position will sag due to their own gravity, which increases the load at the pipeline connection. Over time, cracks are likely to occur at the connection of the reactor, shortening the service life of the reactor and increasing the maintenance cost of the reactor. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems of shortening the service life of the reactor and increasing the maintenance cost of the reactor, and to propose a novel reactor.
[0005] To achieve the above purpose, the utility model provides the following technical scheme:
[0006] Design a novel reactor, including valves and a curved pipe. The outer sides of multiple valves are respectively communicated with both ends of the curved pipe, the inner sides of multiple valves are all communicated with a reactor, a support structure is connected to the right side of the outer wall of the reactor, a bent pipe is communicated with the left side of the reactor, a control structure is connected to the left side of the outer wall of the reactor, and a bifurcated pipe is communicated with the right side of the reactor.
[0007] Preferably, the support structure includes a collar and a bracket. The inner wall of the collar is fixedly connected to the right side of the outer wall of the reactor, the top of the collar is fixedly connected to the left side of the bottom of the bracket, the right side of the top of the bracket is fixedly connected to a top plate, and curved plates are respectively fixedly connected to the front and rear sides of the top of the top plate.
[0008] Preferably, the inner wall of the curved plate is attached to the upper outer wall of the curved pipe.
[0009] Preferably, the right side of the bifurcated pipe is communicated with the outer wall of the curved pipe.
[0010] Preferably, the control structure includes a sleeve and a circular tube. The inner wall of the sleeve is fixedly connected to the left side of the outer wall of the reactor. The front and rear sides of the sleeve are respectively fixedly connected to the inner side of the circular tube. A flange is fixedly connected to the outer wall end of the circular tube.
[0011] Preferably, the bifurcated pipe is located inside the two curved pipes.
[0012] A novel reactor proposed by the present utility model has the beneficial effects that: by making the collar obliquely inserted into the inner walls of the two curved pipes in the support structure, and then inserting the inner wall of the collar on the right side of the outer wall of the reactor, the collar is sleeved on the outer wall of the reactor, completing the position fixation of the support and the top plate. At the same time, the curved plate on the top of the top plate fits against the outer wall of the curved pipe. The left and right movement of the collar on the reactor can drive the support to move left and right, and further adjust the positions of the top plate and the curved plate, and the support position can be adjusted according to the length of the curved pipe, preventing the curved pipe from sagging, ensuring the service life of the reactor, and reducing the maintenance cost of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of the present utility model;
[0014] Figure 2 is Figure 1 a schematic structural diagram of the connection relationship among the sleeve, the circular tube and the flange in
[0015] Figure 3 is Figure 1 a schematic structural diagram of A in
[0016] Figure 4 is Figure 1 a schematic structural diagram of the connection relationship among the collar, the support and the top plate in
[0017] In the figure: 1, valve; 2, support structure; 201, collar; 202, support; 203, top plate; 204, curved plate; 3, control structure; 301, sleeve; 302, circular tube; 303, flange; 4, curved pipe; 5, reactor; 6, bifurcated pipe; 7, elbow; 8, plug; 9, circular plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The present utility model will be further described below with reference to the accompanying drawings:
[0019] Embodiment 1:
[0020] Please refer to Figures 1-4: In this embodiment, a new type of reactor includes valve 1 and curved pipe 4. The outer sides of multiple valves 1 are respectively connected to both ends of the curved pipe 4, and the inner sides of multiple valves 1 are all connected to a reactor 5. The valve 1 is a one-way valve, and the model is selected according to the usage requirements. The right side of the outer wall of the reactor 5 is connected with a support structure 2. The left side of the reactor 5 is connected with an elbow pipe 7. How to operate and use the reactor 5 is already prior art and will not be elaborated too much. The model is selected according to the usage requirements. The left side of the outer wall of the reactor 5 is connected with a control structure 3. The right side of the reactor 5 is connected with a bifurcated pipe 6.
[0021] The support structure 2 includes a collar 201 and a bracket 202. The inner wall of the collar 201 is fixedly connected to the right side of the outer wall of the reactor 5. The top of the collar 201 is fixedly connected to the left bottom of the bracket 202. The bracket 202 is parallel to the upper outer wall of the curved pipe 4. The right top of the bracket 202 is fixedly connected with a top plate 203. The front and rear sides of the top of the top plate 203 are respectively fixedly connected with curved plates 204. The curved plates 204 can move left and right on the outer wall of the curved pipe 4, and the inner walls of the curved plates 204 are attached to the upper outer wall of the curved pipe 4.
[0022] By making the collar 201 of the support structure 2 obliquely inserted into the inner walls of the two curved pipes 4, and then inserting the inner wall of the collar 201 on the right side of the outer wall of the reactor 5, so that the collar 201 is sleeved on the outer wall of the reactor 5, the positions of the bracket 202 and the top plate 203 are fixed. At the same time, the curved plates 204 on the top of the top plate 203 are attached to the outer wall of the curved pipe 4. The left and right movement of the collar 201 on the reactor 5 can drive the bracket 202 to move left and right, and then adjust the positions of the top plate 203 and the curved plates 204. The support position can be adjusted according to the length of the curved pipe 4, preventing the curved pipe 4 from sagging, ensuring the service life of the reactor, and reducing the maintenance cost of the reactor.
[0023] The right side of the bifurcated pipe 6 is connected to the outer wall of the curved pipe 4. The control structure 3 includes a sleeve 301 and a round pipe 302. The inner wall of the sleeve 301 is fixedly connected to the left side of the outer wall of the reactor 5. A water source placement space is formed between the inner wall of the sleeve 301 and the outer wall of the reactor 5. The front and rear sides of the sleeve 301 are respectively fixedly connected to the inner sides of the round pipes 302. The front round pipe 302 is a water inlet pipe, and the rear round pipe 302 is a drain pipe. The outer wall end of the round pipe 302 is fixedly connected with a flange 303. The bifurcated pipe 6 is located inside the two curved pipes 4.
[0024] Working principle:
[0025] Reactor support reinforcement:
[0026] Before installing the bifurcated pipe 6, tilt and insert the collar 201 into the inner walls of the two curved pipes 4, and then insert the inner wall of the collar 201 on the right side of the outer wall of the reactor 5, so that the collar 201 is sleeved on the outer wall of the reactor 5, completing the position fixation of the bracket 202 and the top plate 203. At the same time, the curved plate 204 on the top of the top plate 203 fits against the outer wall of the curved pipe 4. The collar 201 can move left and right on the reactor 5, driving the bracket 202 to move left and right, and then adjusting the positions of the top plate 203 and the curved plate 204. The support position can be adjusted according to the length of the curved pipe 4. Then, the two sides of the bifurcated pipe 6 are respectively connected and installed with the reactor 5 and the curved pipe 4.
[0027] Reactor use:
[0028] The material is fed into the interior of the reactor 5 at the elbow 7. At this time, the internal heating system of the reactor 5 itself heats the material (the material needs to be selected according to requirements), causing the material to react to form gas. The gas passes through the bifurcated pipe 6 and is finally discharged from the branch pipe below the bifurcated pipe 6. When the amount of generated gas is too large, some of the gas will enter the curved pipe 4 through the branch pipe above the bifurcated pipe 6. At this time, a part of the liquid will be generated due to the temperature change of the gas. The liquid returns to the reactor 5 through the curved pipe 4 below, and the remaining gas returns to the reactor 5 through the upper part of the curved pipe 4. The valve 1 is a one-way valve, which can control whether the reflux material inside the curved pipe 4 enters the reactor 5.
[0029] Reactor heating:
[0030] When the material inside the reactor 5 needs to accelerate the reaction, the round pipes 302 on the front and rear sides of the sleeve 301 are respectively connected to the external pipeline through the flange 303. Hot water enters through the front round pipe 302 and then reaches the inside of the sleeve 301. The heat of the hot water is transferred to the inside through the outer wall of the reactor 5, and the inner and outer side heating is realized in cooperation with the internal heating system. Finally, the hot water is discharged at the rear round pipe 302.
[0031] Example 2:
[0032] Please refer to Figures 1-4 : In this embodiment, a new type of reactor further includes a plug 8 and a round plate 9. The outer wall of the plug 8 is inserted into the inner wall of the round pipe 302, and the outer side of the plug 8 is fixedly connected to the inner side of the round plate 9.
[0033] Working principle:
[0034] When the sleeve 301 is not used for heating, the round plate 9 can be picked up and the plug 8 can be inserted into the inner wall of the round pipe 302. The rubber material of the plug 8 seals the inner wall of the round pipe 302 to prevent foreign matters from entering the inside of the sleeve 301.
[0035] Although the present utility model has been illustrated and described by referring to the preferred embodiments, those of ordinary skill in the art should understand that various changes in form and details may be made within the scope of the claims.
Claims
1. A novel reactor, comprising a valve (1) and a curved pipe (4), characterized in that: The outsides of multiple valves (1) are respectively connected to both ends of a curved pipe (4). The insides of multiple valves (1) are all connected to a reactor (5). The right side of the outer wall of the reactor (5) is connected to a support structure (2). The left side of the reactor (5) is connected to an elbow pipe (7). The left side of the outer wall of the reactor (5) is connected to a control structure (3). The right side of the reactor (5) is connected to a bifurcated pipe (6).
2. The novel reactor according to claim 1, wherein: The support structure (2) includes a collar (201) and a bracket (202). The inner wall of the collar (201) is fixedly connected to the right side of the outer wall of the reactor (5). The top of the collar (201) is fixedly connected to the left side of the bottom of the bracket (202). The right side of the top of the bracket (202) is fixedly connected to a top plate (203). The front and rear sides of the top of the top plate (203) are respectively fixedly connected to curved plates (204).
3. A novel reactor according to claim 2, characterized in that: The inner wall of the curved plate (204) is attached to the upper part of the outer wall of the curved pipe (4).
4. A novel reactor according to claim 1, characterized in that: The right side of the bifurcated pipe (6) is connected to the outer wall of the curved pipe (4).
5. A novel reactor according to claim 1, characterized in that: The control structure (3) includes a sleeve (301) and a circular pipe (302). The inner wall of the sleeve (301) is fixedly connected to the left side of the outer wall of the reactor (5). The front and rear sides of the sleeve (301) are respectively fixedly connected to the inside of the circular pipe (302). The end of the outer wall of the circular pipe (302) is fixedly connected to a flange (303).
6. A novel reactor according to claim 1, characterized in that: The bifurcated pipe (6) is located inside two curved pipes (4).
Citation Information
Patent Citations
Novel reactor
CN112808207A