Beryllium bronze alloy smelting device
By designing a beryllium bronze alloy smelting device including a fixed platform, a steel wire coiling drum and a filter, the problem of impurities flow in beryllium bronze alloy smelting is solved, and the pure discharge of beryllium bronze molten materials and convenient removal of residues is achieved, which improves the smelting efficiency and purity.
Patent Information
- Application Number
- CN202422132243.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-02
AI Technical Summary
During the smelting of beryllium bronze alloy, impurities are easily flowed to the interior of the storage box with the molten beryllium bronze, which is difficult to effectively remove.
A beryllium bronze alloy smelting device including a fixed platform, a steel wire coiling drum, a hot melt sleeve, a barrel and a filter mesh were designed. By controlling the lifting and heating process of the barrel, the filtration of the beryllium bronze raw material and the removal of residues were achieved.
Effectively filter impurities, ensure the pure discharge of beryllium bronze molten materials, and conveniently remove residues in the barrel, improving the purity and efficiency of beryllium bronze alloy smelting.
Smart Images
Figure CN223091025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beryllium bronze smelting, in particular to a beryllium bronze alloy smelting device. Background Technique
[0002] Beryllium bronze is a bronze with beryllium as the main additive element. The beryllium content of beryllium bronze is 0.2% - 2%, and a small amount (0.2% - 2.0%) of cobalt or nickel third component is added. This alloy can be heat treated and strengthened. It is an ideal high-conductivity and high-strength elastic material. Beryllium bronze is non-magnetic, anti-sparking, wear-resistant, corrosion-resistant, fatigue-resistant and stress-relaxation-resistant. And it is easy to cast and form by pressure processing. Typical uses of beryllium bronze castings are used as molds for plastics or glass, resistance welding electrodes, explosion-proof tools for oil extraction, submarine cable protective covers, etc.
[0003] At present, when smelting and extracting beryllium bronze alloy raw materials, since there are many impurities doped in beryllium bronze, when beryllium bronze is smelted to a molten state, the impurities are very easy to flow into the storage box along with the molten beryllium bronze, and it is not easy to remove the impurities. Content of the Utility Model
[0004] The utility model aims to solve the problems of the prior art and provides a beryllium bronze alloy smelting device. The basic idea of the technical solution adopted by the utility model to solve the above technical problems is:
[0005] A beryllium bronze alloy smelting device includes a fixed platform. A fixed frame is installed on the top of the fixed platform. A wire winding drum is arranged in the middle of the fixed frame. A hot melting sleeve is fixed at the bottom of the fixed platform. The top of the hot melting sleeve penetrates to the top of the fixed platform. A material cylinder is arranged inside the hot melting sleeve. A material guiding sleeve is arranged at the bottom of the material cylinder. A heating cavity is formed on the side wall of the hot melting sleeve. A plurality of heating resistance wires are arranged inside the heating cavity.
[0006] Optionally, a plurality of ceramic rods are equidistantly fixed between the top surface and the bottom surface inside the heating cavity. A plurality of heating resistance wires are respectively wound around the outer surfaces of the ceramic rods.
[0007] Optionally, a plurality of tungsten alloy plates are equidistantly fixed on the inner wall of the hot melting sleeve along the circumferential direction. The top and the bottom of a plurality of tungsten alloy plates are both inclined.
[0008] Optionally, one side of a plurality of tungsten alloy plates is correspondingly attached to the outer surface of the material cylinder.
[0009] Optionally, bayonets are respectively arranged on the outer surfaces of two sides of the material cylinder near the top edge. A suspension rod is arranged between the two bayonets.
[0010] Optionally, a steel wire winding drum has a steel wire rope wound around its outer surface, and the bottom of the steel wire rope is connected to the suspension rod.
[0011] Optionally, a material guiding hopper is arranged between the inner walls of the material guiding sleeve, and a filter screen is arranged between the inner walls of the material guiding hopper.
[0012] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below:
[0013] 1. In the utility model, first, the fixed platform is arranged inside the on-site work station, with the raw material inlet at the upper part of the fixed platform and the molten material outlet at the lower part. The residue collection vehicle and the molten material collection vehicle can pass below. On the fixed platform, the rotation of the steel wire winding drum controls the up and down movement of the steel wire rope, thereby controlling the lifting and lowering of the material cylinder. When injecting materials into the material cylinder, the material cylinder needs to be lifted upward. After injecting the materials, the material cylinder is released downward so that the material cylinder is placed inside the hot melting sleeve for heating. After heating, the molten material inside the material cylinder passes through the filter screen inside the material guiding hopper and is discharged from below.
[0014] 2. In the utility model, after all the beryllium bronze raw material substances inside the materials are melted and discharged, residues will remain inside the material cylinder. At this time, rotate the steel wire winding drum to lower the material cylinder below the hot melting sleeve. After cooling, open the material guiding sleeve to remove the residues inside the material cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The following drawings in the description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In the drawings:
[0016] Figure 1 is a three-dimensional structure diagram of one side of a beryllium bronze alloy melting and casting device proposed by the utility model;
[0017] Figure 2 is a three-dimensional sectional structure diagram of a beryllium bronze alloy melting and casting device proposed by the utility model;
[0018] Figure 3 is a three-dimensional sectional structure diagram of a hot melting sleeve in a beryllium bronze alloy melting and casting device proposed by the utility model;
[0019] Figure 4 is a three-dimensional sectional structure diagram of a material cylinder and a material guiding sleeve in a beryllium bronze alloy melting and casting device proposed by the utility model.
[0020] In the drawings, the list of components represented by each reference numeral is as follows:
[0021] 1. Fixed platform; 2. Fixed frame; 3. Steel wire winding drum; 4. Steel wire rope; 5. Hot melt sleeve; 6. Cylinder; 7. Suspension rod; 8. Material guiding sleeve; 9. Heating chamber; 10. Ceramic rod; 11. Heating resistance wire; 12. Tungsten alloy plate; 13. Material guiding hopper; 14. Filter screen; 15. Bayonet.
[0022] It should be noted that these drawings and textual descriptions are not intended to limit the scope of the concept of the present utility model in any way, but to illustrate the concept of the present utility model to those skilled in the art by referring to specific embodiments. Specific embodiments
[0023] Now, the present utility model will be further described in detail with reference to the accompanying drawings.
[0024] Embodiment 1, as Figures 1-4 shown, the present utility model provides a technical solution for a beryllium bronze alloy melting device: including a fixed platform 1, a fixed frame 2 is installed on the top of the fixed platform 1, a steel wire winding drum 3 is arranged in the middle of the fixed frame 2, a hot melt sleeve 5 is fixed at the bottom of the fixed platform 1, the top of the hot melt sleeve 5 penetrates to the top of the fixed platform 1, a cylinder 6 is arranged inside the hot melt sleeve 5, a material guiding sleeve 8 is arranged at the bottom of the cylinder 6, a heating chamber 9 is opened on the side wall of the hot melt sleeve 5, and a plurality of heating resistance wires 11 are arranged inside the heating chamber 9.
[0025] The overall effect achieved by the entire Embodiment 1 is that first, the fixed platform 1 is arranged inside the on-site work station, so that the upper part of the fixed platform 1 is the raw material inlet and the lower part is the molten material outlet. On the fixed platform 1, the up and down movement of the steel wire rope 4 is controlled by the rotation of the steel wire winding drum 3, thereby controlling the lifting and lowering of the cylinder 6. When injecting materials into the cylinder 6, the cylinder 6 needs to be lifted upward. After injecting the materials, the cylinder 6 is released downward, so that the cylinder 6 is placed inside the hot melt sleeve 5 for heating. After heating, the molten materials inside the cylinder 6 are filtered by the filter screen 14 inside the material guiding hopper 13 and discharged from the lower part.
[0026] Embodiment 2, as Figures 1-4 shown, a plurality of ceramic rods 10 are fixedly arranged at equal distances between the top surface and the bottom surface inside the heating chamber 9, and a plurality of heating resistance wires 11 are respectively wound around the outer surfaces of the ceramic rods 10. A plurality of tungsten alloy plates 12 are fixedly arranged at equal distances along the circumferential direction on the inner wall of the hot melt sleeve 5. The top and bottom of the plurality of tungsten alloy plates 12 are both inclined. One side of each of the plurality of tungsten alloy plates 12 is correspondingly attached to the outer surface of the cylinder 6. Bayonets 15 are respectively opened at the positions close to the top edges on the outer surfaces of both sides of the cylinder 6. A suspension rod 7 is arranged between the two bayonets 15. A steel wire rope 4 is wound around the outer surface of the steel wire winding drum 3, and the bottom of the steel wire rope 4 is connected to the suspension rod 7. A material guiding hopper 13 is arranged between the inner walls of the material guiding sleeve 8, and a filter screen 14 is arranged between the inner walls of the material guiding hopper 13.
[0027] The effect achieved by the entire Embodiment 2 is that after all the beryllium bronze raw material substances inside the material are melted and discharged, there will be residues remaining inside the barrel 6. At this time, rotate the wire winding drum 3 to lower the barrel 6 below the hot melt sleeve 5. After cooling, open the material guiding sleeve 8 to remove the residues inside the barrel 6.
[0028] Working principle: First, set the fixed platform 1 inside the on-site work station, with the raw material inlet above the fixed platform 1 and the molten material outlet below. Below, a residue collection vehicle and a molten material collection vehicle can pass through. On the fixed platform 1, the up and down movement of the steel wire rope 4 is controlled by the rotation of the wire winding drum 3, thereby controlling the lifting and lowering of the barrel 6. When injecting materials into the barrel 6, the barrel 6 needs to be lifted upward. After injecting the materials, the barrel 6 is released downward so that the barrel 6 is placed inside the hot melt sleeve 5 for heating. After heating, the molten materials inside the barrel 6 are filtered through the filter screen 14 inside the material guiding hopper 13 and discharged from below. After all the beryllium bronze raw material substances inside the material are melted and discharged, there will be residues remaining inside the barrel 6. At this time, rotate the wire winding drum 3 to lower the barrel 6 below the hot melt sleeve 5. After cooling, open the material guiding sleeve 8 to remove the residues inside the barrel 6.
[0029] The present utility model is not limited to the above embodiments. Anyone should know that structural changes made under the inspiration of the present utility model, as long as they have the same or similar technical solutions as the present utility model, fall within the protection scope of the present utility model. The technologies, shapes, and structures not described in detail in the present utility model are all well-known technologies.
Claims
1. A beryllium bronze alloy melting device, comprising a fixed platform (1), characterized in that: A fixing frame (2) is installed on the top of the fixing platform (1). A wire winding drum (3) is arranged in the middle of the fixing frame (2). A hot melting sleeve (5) is fixed at the bottom of the fixing platform (1). The top of the hot melting sleeve (5) penetrates through to the top of the fixing platform (1). A material cylinder (6) is arranged inside the hot melting sleeve (5). A material guiding sleeve (8) is arranged at the bottom of the material cylinder (6). A heating cavity (9) is formed in the side wall of the hot melting sleeve (5). A plurality of heating resistance wires (11) are arranged inside the heating cavity (9).
2. The beryllium bronze alloy melting device according to claim 1, characterized in that: A plurality of ceramic rods (10) are fixedly arranged at equal intervals between the top surface and the bottom surface inside the heating cavity (9). A plurality of the heating resistance wires (11) are respectively wound around the outer surfaces of the ceramic rods (10).
3. A beryllium bronze alloy melting device according to claim 1, characterized in that: A plurality of tungsten alloy plates (12) are fixedly arranged at equal intervals along the circumferential direction on the inner wall of the hot melting sleeve (5). The top and the bottom of each of the plurality of tungsten alloy plates (12) are inclined.
4. A beryllium bronze alloy melting device according to claim 3, characterized in that: One side of each of the plurality of tungsten alloy plates (12) is correspondingly attached to the outer surface of the material cylinder (6).
5. A beryllium bronze alloy melting device according to claim 1, characterized in that: Clamping openings (15) are formed in the outer surfaces of both sides of the material cylinder (6) near the top edges. A suspension rod (7) is arranged between the two clamping openings (15).
6. The beryllium bronze alloy melting device according to claim 5, wherein: A steel wire rope (4) is wound around the outer surface of the wire winding drum (3). The bottom of the steel wire rope (4) is connected to the suspension rod (7).
7. A beryllium bronze alloy melting device according to claim 1, characterized in that: A material guiding hopper (13) is arranged between the inner walls of the material guiding sleeve (8). A filter screen (14) is arranged between the inner walls of the material guiding hopper (13).