Checking fixture for cross-grid test
By designing an automated 100 test test tool, using the combination of transmission module and blade module, the time-consuming and labor-intensive problem of manual typing is solved, and efficient and low-cost 100 test is achieved.
Patent Information
- Application Number
- CN202421753591.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In the existing 100 grid test, manually marking the surface grid of metal products is time-consuming and labor-intensive, resulting in low operational efficiency and high cost.
A 100-grid test test tool is designed, including a positioning mechanism, a scribing mechanism and a stroke limiting mechanism. Using the combination of a transmission module and a blade module, the operating force is reduced through the lever principle, and the product orientation is adjusted through the positioning components to achieve automatic scribing.
It improves the operation efficiency of the 100-meter test, reduces labor costs, and ensures scribing accuracy and efficiency.
Smart Images
Figure CN223091793U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of testing equipment, and particularly to a crosshatch test fixture. Background Art
[0002] For common metal products (such as mobile phone casings), decorative or protective film layers are usually formed on the outer surface of the metal substrate. For example, an anodic oxidation film formed by anodic oxidation treatment, or a metal or oxide film layer formed by physical vapor deposition, etc. During the manufacturing process, in order to detect the bonding strength between the film layer of the finished product and the metal substrate, the crosshatch test method is usually adopted. In the crosshatch test, the surface of the product needs to be treated first, that is, a single tool is used to draw grids on the surface of the product, so as to divide the surface film layer into multiple independent grids; after the surface treatment is completed, tape is used to stick each grid, so as to detect the bonding strength between the film layer and the metal substrate. At present, for the surface treatment of the crosshatch test, a limiting structure is usually set on the surface of the product, and the blade is manually held against the surface by hand to scratch out the lines. Since the surface hardness of metal products is high, the scratching process is time-consuming and laborious, the operation efficiency is low, and the blade is also easily damaged, resulting in high production costs. Summary of the Utility Model
[0003] In view of the above, it is necessary to provide a crosshatch test fixture that is labor-saving in operation and has high operation efficiency.
[0004] A crosshatch test fixture for surface-treating a product, comprising:
[0005] A positioning mechanism for carrying and positioning the product;
[0006] A scribing mechanism disposed on one side of the positioning mechanism; the scribing mechanism includes a blade module and a transmission module. The blade module includes a housing component and a plurality of blades that are parallelly stacked and received at one end of the housing component. The cutting edge of each blade faces the positioning mechanism; the transmission module includes a support portion, a transmission component, and a holding component; the blade module is rotatably fixed on the support portion, one end of the transmission component is rotatably connected to the other end of the housing component away from the plurality of blades, the holding component is connected to the other end of the transmission component, and the holding component drives the blade to move in a direction close to or away from the positioning mechanism by pulling the transmission component; and
[0007] A travel limiting mechanism is disposed between the positioning mechanism and the scribing mechanism. The travel limiting mechanism is used to carry the scribing mechanism and limit the movement stroke of the scribing mechanism relative to the positioning mechanism in the first direction and the second direction.
[0008] The hundred-grid test fixture provided in the embodiment of the present application can make multiple marks at one time by setting a scoring mechanism including multiple blades, which is beneficial to improving processing efficiency. By setting a transmission module connected to the blade module, the transmission module can be driven by pulling the gripping component, and then the blade module is driven to rotate relative to the support part, so that the blade in the blade module is pressed down, thereby converting the force of the blade pressing on the product into the force of pulling the gripping component, which can change the direction of the force applied during surface treatment, and by setting the relative position of the blade module and the support part to be adjusted, the lever principle can also be used to reduce the force required to be applied, which is beneficial to reducing the difficulty of the operation, thereby reducing production costs.
[0009] In one embodiment, the transmission assembly includes a first transmission rod and a second transmission rod, and the first transmission rod is rotatably connected to the second transmission rod; the first transmission rod is connected to the holding assembly; the second transmission rod is rotatably connected to the other end of the accommodating assembly where the multiple blades are not provided; the transmission assembly is used to drive the accommodating assembly to rotate relative to the supporting portion, so as to drive the blades to move closer to or away from the positioning mechanism.
[0010] In one embodiment, the blade module also includes a accommodating component, a limiting slider and a fastener; the accommodating component is provided with a accommodating groove, the multiple blades are stacked in the accommodating groove, the limiting slider is at least partially disposed in the accommodating groove and is located on one side of the multiple blades to press the blades, and the fastener is disposed at one end of the limiting slider away from the accommodating groove to support the limiting slider.
[0011] In one embodiment, the accommodating assembly includes a first groove wall arranged parallel to the blade and a second groove wall arranged obliquely relative to the blade; the limiting sliding block includes a first side wall parallel to the first groove wall and a second side wall parallel to the second groove wall, the first side wall abuts against one of the blades to press the blade toward the first groove wall, and the second side wall abuts against the second groove wall.
[0012] In one embodiment, the limiting sliding block further includes a reset portion, and the reset portion is located at an end of the limiting sliding block away from the accommodating groove.
[0013] In one embodiment, the scribing mechanism further includes a plurality of gaskets, each of which is disposed between two adjacent blades.
[0014] In one embodiment, the distance between two adjacent blades is 1±0.05 mm.
[0015] In one embodiment, the stroke limiting mechanism includes a limiting plate, a first limiting frame, and a second limiting frame; the limiting plate carries the scribing mechanism; the first limiting frame is sleeved on the limiting plate for restricting the movement of the limiting plate in the first direction; the second limiting frame is sleeved outside the first limiting frame for restricting the position of the first limiting frame in the second direction.
[0016] In one embodiment, the transmission module further includes a base, and a first limiting hole and a second limiting hole are formed in the base; the limiting plate includes a first limiting post and a second limiting post, and the first limiting post passes through the first limiting hole; at least a part of the second limiting post is located in the second limiting hole; the stroke limiting mechanism further includes a positioning block, and the positioning block is arranged in the first limiting hole to abut against the first limiting post.
[0017] In one embodiment, the positioning mechanism includes a base and a positioning assembly; a first slide rail, a second slide rail, a first positioning hole, and a second positioning hole are formed in the base; the positioning assembly includes a positioning jig and a positioning pin, and the positioning jig is placed on the base along the first slide rail or the second slide rail; the positioning pin penetrates through the positioning jig and is inserted into the first positioning hole or the second positioning hole to fix the positioning jig on the base.
[0018] In one embodiment, the positioning mechanism further includes a support assembly, and the support assembly is arranged on the base to carry the stroke limiting mechanism. Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of the grid test fixture in the embodiment of the present application.
[0020] Figure 2 It is Figure 1 the exploded structural diagram of.
[0021] Figure 3 It is a schematic structural diagram of the scribing mechanism in the embodiment of the present application.
[0022] Figure 4 It is Figure 3 the exploded structural diagram of the blade module in.
[0023] Figure 5 It is a schematic structural diagram of the blade module in the embodiment of the present application.
[0024] Figure 6 It is a schematic structural diagram of the blade module when replacing the blade in the embodiment of the present application.
[0025] Figure 7 It is a schematic diagram of the initial state of the blade module in the embodiment of the present application.
[0026] Figure 8 Schematic diagram of the scribing state of the blade module in the embodiment of the present application.
[0027] Figure 9 Schematic diagram of the structure of the stroke limiting mechanism in the embodiment of the present application.
[0028] Figure 10 is Figure 9 Partial enlarged schematic diagram of
[0029] Figure 11 Schematic diagram of the scribing marks on the product surface in the embodiment of the present application.
[0030] Figure 12 Combined schematic diagram of the base and the stroke limiting mechanism in the embodiment of the present application.
[0031] Figure 13 is Figure 12 Stereoscopic sectional schematic diagram of
[0032] Figure 14 is Figure 13 Partial enlarged schematic diagram of
[0033] Figure 15 Schematic diagram of the structure of the positioning mechanism in the embodiment of the present application.
[0034] Figure 16 Combined structure schematic diagram of the first positioning member and the product in the embodiment of the present application. Figure 17 is Figure 15 Stereoscopic sectional schematic diagram of
[0035] Figure 18 Schematic diagram of the structure of the substrate in the embodiment of the present application.
[0036] Figure 19 Second position schematic diagram of the positioning component in the embodiment of the present application.
[0037] Description of main component symbols:
[0038] Crosshatch test fixture 100
[0039] Scribing mechanism 10
[0040] Blade module 11
[0041] Blade 111
[0042] Spacer 112
[0043] Accommodating component 113
[0044] First accommodating member 1131
[0045] Second accommodating member 1133
[0046] The first groove wall 1132
[0047] The second groove wall 1134
[0048] The receiving groove 1136
[0049] The limiting slider 115
[0050] The first side wall 1151
[0051] The second side wall 1153
[0052] The reset part 1155
[0053] The fastener 117
[0054] The stud 1171
[0055] The limiting part 119
[0056] The transmission module 13
[0057] The base 131
[0058] The first limiting hole 1312
[0059] The second limiting hole 1314
[0060] The supporting part 132
[0061] The transmission component 133
[0062] The first transmission rod 1331
[0063] The second transmission rod 1333
[0064] The holding component 135
[0065] The first grip 1351
[0066] The second grip 1353
[0067] The stroke limiting mechanism 30
[0068] The limiting plate 31
[0069] The first limiting post 311
[0070] The second limiting post 313
[0071] The first limiting frame 33
[0072] The limiting guide rail 331
[0073] The limiting bracket 333
[0074] The limiting protrusion 335
[0075] Second limit frame 35
[0076] Limit slot hole 352
[0077] Positioning block 37
[0078] Positioning mechanism 50
[0079] Base 51
[0080] First slide rail 511
[0081] First positioning hole 513
[0082] Second slide rail 515
[0083] Second positioning hole 517
[0084] Positioning component 53
[0085] Positioning fixture 531
[0086] First positioning member 5311
[0087] Second positioning member 5313
[0088] Positioning screw 5315
[0089] Positioning pin 533
[0090] Support component 55
[0091] Product P
[0092] Surface P1
[0093] Scratches A, B
[0094] Distances a, b
[0095] First direction X
[0096] Second direction Y
[0097] The following specific embodiments will further illustrate the present application in conjunction with the above drawings. Specific embodiments
[0098] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments.
[0099] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by those skilled in the technical field to which this application belongs. The terms used in the description of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0100] To further elaborate on the technical means and effects adopted by this application to achieve the predetermined purpose, the following provides a detailed description of this application in combination with the accompanying drawings and preferred embodiments.
[0101] Please refer to Figure 1 and Figure 2 , the crosshatch test fixture 100 of the embodiment of this application is used for surface treatment in the crosshatch test of products. The crosshatch test fixture 100 includes a scribing mechanism 10, a stroke limiting mechanism 30, and a positioning mechanism 50. Among them, the positioning mechanism 50 is used to carry and position the products that need surface treatment. The stroke limiting mechanism 30 is disposed on the positioning mechanism 50 and is located between the positioning mechanism 50 and the scribing mechanism 10. The stroke limiting mechanism 30 carries the scribing mechanism 10 to limit the movement of the scribing mechanism 10 relative to the positioning mechanism 50 in the first direction X and the second direction Y. The scribing mechanism 10 is disposed on the side of the stroke limiting mechanism 30 away from the positioning mechanism 30. The scribing mechanism 10 is used to perform surface treatment on the surface of the product to form the scratches for the crosshatch test.
[0102] Please refer to Figure 3 , the scribing mechanism 10 includes a blade module 11 and a transmission module 13. The transmission module 13 is in transmission connection with the blade module 11. Among them, the blade module 11 includes a housing component 113 and a plurality of blades 111 stacked in parallel and received at one end of the housing component 113. The cutting edge of each blade 111 is arranged facing the positioning mechanism 50. The transmission module 13 is used to drive the blade 111 to move in a direction close to or away from the positioning mechanism 50.
[0103] Please refer to Figure 4 , the blade module 11 further includes a plurality of spacers 112, a limit slider 115, and a fastener 117. Among them, each spacer 112 is disposed between two adjacent blades 111, so that the plurality of blades 111 are spaced from each other. The housing component 113 is provided with a receiving groove 1136. The plurality of blades 111 are stacked in the receiving groove 1136. The limit slider 115 is at least partially disposed in the receiving groove 1136 and is located on one side of the plurality of blades 111 to press the plurality of blades 111. The fastener 117 is disposed at the end of the limit slider 115 away from the receiving groove 1136 to abut against the limit slider 115, so that the limit slider 115 is pressed in the receiving groove 1136.
[0104] In this embodiment, the number of blades 111 of the blade module 11 is three. In other embodiments, the number of blades 111 can also be correspondingly set according to the number of scratches to be engraved on the product surface, and the present application does not limit this.
[0105] Among them, the accommodating component 113 includes a first accommodating member 1131 and a second accommodating member 1133. An accommodating groove 1136 is formed on one side surface of the first accommodating member 1131. The second accommodating member 1133 is disposed on one side of the first accommodating member 1131 and covers the accommodating groove 1136. A plurality of blades 111 are placed in the accommodating groove 1136 and thus covered by the second accommodating member 1133.
[0106] Please refer to Figure 5 , the first accommodating member 1131 includes a first groove wall 1132 arranged parallel to the blade 111 and a second groove wall 1134 arranged obliquely with respect to the blade 111. The limiting slider 115 includes a first side wall 1151 arranged parallel to the first groove wall 1132 and a second side wall 1153 arranged parallel to the second groove wall 1134. The first side wall 1151 abuts against one blade 111 to press a plurality of first blades 111 against the first groove wall 1132. The second side wall 1153 abuts against the second groove wall 1134 and is movable along the extending direction of the second groove wall 1134. When the limiting slider 115 moves towards the direction close to the accommodating groove 1136, the limiting slider 115 abuts against a plurality of blades 111, thereby achieving the effect of tightly limiting the plurality of blades 111. When the limiting slider 115 moves towards the direction away from the accommodating groove 1136, the force exerted by the limiting slider 115 on the blades 111 gradually decreases and finally no longer contacts the blades 111. At this time, the blades 111 can be taken out from the accommodating groove 1136 or placed into the accommodating groove 1136, thereby completing the replacement of the blades 111.
[0107] The limiting slider 115 further includes a reset portion 1155. The reset portion 1155 is located at one end of the limiting slider 115 away from the accommodating groove 1136 and penetrates through the second accommodating member 1133. The reset portion 1155 is used to drive the limiting slider 115 away from the accommodating groove 1136, thereby reducing the force exerted on the blades 111, and further facilitating taking out the blades 111 from the accommodating groove 1136 for replacement.
[0108] The fastener 117 is specifically a bolt. The fastener 117 is disposed on the side of the second accommodating member 1133 away from the first accommodating member 1131. The stud 1171 of the fastener 117 passes through the second accommodating member 1133 to abut against the limiting slider 115. By adjusting the fastener 117, the limiting slider 115 can be pressed towards the accommodating groove 1136, thereby achieving the fastening of the blades 111.
[0109] In this embodiment, the distance between two adjacent blades 111 is 1 ± 0.05 mm. Specifically, the distance between the blades 111 is the distance between the scratches made on the product surface. The distance between two adjacent blades 111 can be adjusted by the thickness of the blades 111 themselves and the thickness of the spacers 112. In other embodiments, the distance between the blades 111 can also be set according to specific usage requirements, and the present application does not limit this.
[0110] Please refer to Figure 6 , the blade module 11 further includes a positioning member 119 for positioning the blades 111. Specifically, after replacing the blades 111, it is necessary to align the positions of multiple blades 111 so that the depths of the scratches made by the multiple blades 111 are the same. The positioning member 119 is an independently provided part. When it is necessary to align the blades 111, the positioning member 119 can be placed at the end of the blades 111, and after the alignment is completed, the positioning member 119 needs to be removed.
[0111] Please refer to Figure 7 , the transmission module 13 includes a base 131, a support portion 132, a transmission component 133, and a grip component 135. Among them, the base 131 bears the support portion 132, the transmission component 133, and the grip component 135. The blade module 11 is rotatably arranged on the support portion 132, and one end of the transmission component 133 is rotatably connected to the end of the blade module 11 away from the multiple blades 111. The grip component 135 is connected to the other end of the transmission component 133. The grip component 135 drives the blade module 11 to rotate by pulling the transmission component 133, so that the blades 111 move in a direction approaching or away from the positioning mechanism 50.
[0112] Specifically, the support portion 132 is a support shaft structure fixed on the base 131, and the support portion 132 is rotatably connected to the blade module 11, so that the blade module 11 can rotate relative to the support portion 132. The transmission component 133 includes a first transmission rod 1331 and a second transmission rod 1333, and the first transmission rod 1331 is rotatably connected to the second transmission rod 1333. The first transmission rod 1331 is arranged on the base 131 and can move on the base 131. The second transmission rod 1333 is connected to one end of the first transmission rod 1331 and the end of the blade module 11 without the blades 111, and is rotatably connected to the blade module 11. When the first transmission rod 1331 moves, it will drive one end of the second transmission rod 1333 to move, thereby driving the end of the blade module 11 to move, and further causing the blade module 11 to rotate relative to the support portion 132, so that the blades 111 can move in a direction approaching or away from the positioning mechanism 50, and further contact the surface P1 of the product P.
[0113] The holding assembly 135 includes a first grip 1351 and a second grip 1353. The first grip 1351 is connected to the first transmission rod 1331 and is movable on the base 131. The second grip 1353 is fixed on the base 131. The first grip 1351 and the second grip 1353 are paired, and through the holding operation, the first grip 1351 can be moved towards the second grip 1353, thereby driving the first transmission rod 1331 to move towards the second grip 1353 and driving the second transmission rod 1333 to move, so as to drive the blade module 11 to rotate.
[0114] Please refer to Figure 8 , when the holding assembly 135 is held, the first transmission rod 1331 and the second transmission rod 1333 are in an approximately perpendicular state. At this time, the second transmission rod 1333 jacks up the other end of the blade module 11 where the blade 111 is not provided, so that the blade 111 is pressed onto the surface P1 of the product P through a lever structure. Therefore, by setting the transmission assembly 133 and the holding assembly 15, the force directly pressing the blade 111 against the product P can be converted into the force of holding the first grip 1351 and the second grip 1353, which is more convenient for operation. In other embodiments, the structure of the transmission assembly 133 can also be adjusted according to actual needs. For example, it can be set that when the holding assembly 135 is held tightly, the blade 111 is away from the surface P1 of the product P, and when the holding assembly 135 is released, the blade 111 moves towards the product P. The present application does not limit this.
[0115] In this embodiment, when the holding assembly 135 is not held, the distance a between the blade 111 and the surface P1 of the product P is less than 1.7 mm. When the holding assembly 135 is held, the distance b that the blade 111 is embedded into the surface P1 of the product P is less than 0.5 mm. By setting the specific dimensions of the transmission assembly 133 and the holding assembly 135, the moving range of the blade 111 can be adjusted accordingly, so as to facilitate the surface treatment of the surface P1 of the product P.
[0116] Please refer to Figure 9 , the stroke limiting mechanism 30 includes a limiting plate 31, a first limiting frame 33 and a second limiting frame 35. The limiting plate 31 is used to carry the scribing mechanism 10. The first limiting frame 33 is sleeved on the limiting plate 31 and is used to limit the movement of the limiting plate 31 in the first direction X. The second limiting frame 35 is sleeved outside the first limiting frame 33 and is used to limit the position of the first limiting frame 33 in the second direction Y. The second limiting frame 35 is fixed on the positioning mechanism 50.
[0117] The limiting plate 31 is provided with a first limiting post 311 and a second limiting post 313. The first limiting post 311 and the second limiting post 313 are used to connect with the scribing mechanism 10 and fix the position of the scribing mechanism 10.
[0118] The first limit frame 33 includes a limit guide rail 331 and a limit frame 333. The limit guide rail 331 extends along the first direction X. The limit plate 31 is movably arranged on the limit guide rail 331, so that it can move along the limit guide rail 331, thereby driving the scribing mechanism 10 to move in the first direction X.
[0119] Please refer to Figure 9 and Figure 10 , the limit frames 333 are located at opposite ends of the first limit frame 33 in the first direction X and are connected to the second limit frame 35. A limit protrusion 335 is provided on the limit frame 333. A plurality of limit slot holes 352 arranged along the second direction Y are formed on the second limit frame 35. The limit protrusion 335 can be received in any one of the limit slot holes 352, so that the first limit frame 33 can be set at different positions in the second direction Y, and further the scribing mechanism 10 can be set at different positions in the second direction Y.
[0120] In this embodiment, the distance between two adjacent limit slot holes 352 is 3mm ± 0.05mm. Specifically, since the number of blades 111 is 3 and the distance between two adjacent blades 111 is 1 ± 0.05mm, therefore, by setting the distance between two adjacent limit slot holes 352 to be 3mm ± 0.05mm, when the first limit frame 33 is transferred from one limit slot hole 352 to another adjacent limit slot hole 352, the distance between the scribed marks on the surface P1 of the product P by the scribing mechanism 10 and the previous scribed marks is exactly 1 ± 0.5mm. Thus, the equal spacing is maintained between the multiple parallel scribed marks.
[0121] Please refer to Figure 11 , by setting the stroke limit mechanism 30, the blade 111 can be moved along the first direction X, so as to scribe a scratch B on the surface P1. By moving the relative positions of the first limit frame 33 and the second limit frame 35 in the second direction Y, multiple parallel scratches B can be scribed on the surface P1. By rotating the product P by 90°, multiple scratches A perpendicular to the scratches B can be scribed, thereby forming the scratches for the crosshatch test on the surface P1 of the product P.
[0122] Please refer to Figure 12 and Figure 13, a first limiting hole 1312 is further formed in the base 131. The first limiting post 311 passes through the first limiting hole 1312. The stroke limiting mechanism 30 further includes a positioning block 37 which is arranged in the first limiting hole 1312 to abut against the first limiting post 311. Specifically, the first limiting post 311 is used to cooperate with the positioning block 37 to fix the base 131. A limiting portion is arranged at one end of the first limiting post 311 away from the limiting plate 31, and the limiting portion can engage with the base 131 on the side of the base 131 away from the limiting plate 31, so as to fix the base 131. When the positioning block 37 is placed in the first limiting hole 1312, the position of the base 131 in the first direction X is fixed, so as to realize the fixation relative to the limiting plate 31. After the positioning block 37 is taken out from the first limiting hole 1312, the base 131 is movable in the first direction X, so that the limiting portion can be aligned with the first limiting hole 1312 only by moving in the first direction X, and the base 131 can be taken out from the limiting plate 31.
[0123] Please refer to Figure 14 , a second limiting hole 1314 is further formed in the base 131. The second limiting post 313 is partially located in the second limiting hole 1314 along the first direction X, so as to engage with the base 131. Specifically, when the base 131 is placed on the limiting plate 31, the first limiting post 311 passes through the first limiting hole 1312, and the second limiting post 313 does not contact the second limiting hole 1314 but is aligned with the second limiting hole 1314. Then the base 131 moves along the first direction X, so that the limiting portion of the first limiting post 311 engages with the base 131, and the second limiting post 313 is partially inserted into the second limiting hole 1314, so as to engage with the base 131.
[0124] The grid test fixture 100 provided by the embodiment of the present application can realize the quick disassembly of the base 131 by arranging the first limiting post 311 and the second limiting post 313 and cooperating with the positioning block 37, so as to facilitate the quick replacement of the scribing mechanism 10 and is beneficial to improving the production efficiency.
[0125] Please refer to Figure 15 , the positioning mechanism 50 includes a base 51, a positioning component 53 and a supporting component 55. The base 51 bears the positioning component 53 and the supporting component 55. The positioning component 53 includes a positioning fixture 531 and a positioning pin 533. The supporting component 55 bears the stroke limiting mechanism 30.
[0126] Among them, the positioning fixture 531 includes a first positioning member 5311 and a second positioning member 5313. The first positioning member 5311 is arranged on the base 51, and the second positioning member 5313 is arranged on the side of the first positioning member 5311 away from the base 51 for fixing the product P.
[0127] Please refer to Figure 16, in this embodiment, the product P is a cuboid frame, and a coating is plated on the surface P1 of the product P. Therefore, a cross-hatch test needs to be performed to detect the adhesion of the film layer. The product P is fixed on the second positioning member 5313 by a positioning screw 5315. In other embodiments, the product P may also have other structures, and the product P may also be fixed on the second positioning member 5313 by a snap or other means, which is not limited in this application.
[0128] Please refer to Figure 17 , a first slide rail 511 and a first positioning hole 513 are formed on the base 51. The first slide rail 511 is parallel to the second direction Y. The first positioning member 5311 is placed on the base 51 along the first slide rail 511. The positioning pin 533 passes through the first positioning member 5311 and at least partially passes through the first positioning hole 513, so as to position the first positioning member 5311 on the base 51 and make the product P arranged in the orientation extending along the second direction Y.
[0129] Please refer to Figure 18 and Figure 19 , a second slide rail 515 and a second positioning hole 517 are further formed on the base 51. The second slide rail 515 is parallel to the first direction X and is used to guide the first positioning member 5311 to be placed along the second slide rail 515, so that the product P is arranged in the orientation extending along the first direction X. The positioning pin 533 passes through the first positioning member 5311 and at least partially passes through the second positioning hole 517, so as to fix the first positioning member 5311.
[0130] The positioning mechanism 50 provided by the embodiment of the present application can position the product P in two mutually perpendicular directions, so that the direction of the scratch formed by the scribing mechanism 10 on the surface P1 can be changed by changing the orientation of the product P, without adjusting the direction of the scribing mechanism 10, which is beneficial to improving production efficiency.
[0131] The working principle of the positioning mechanism 50 provided by the embodiment of the present application will be further described below.
[0132] First, the product P is fixed on the second positioning member 5313, and then the second positioning member 5313 is fixed on the first positioning member 5311. Then, the positioning jig 531 is placed along one of the first slide rail 511 or the second slide rail 515, and the positioning pin 533 passes through the first positioning member 5311 and passes through one of the first positioning hole 513 or the second positioning hole 517, so as to fix the positioning jig 531 on the base 51.
[0133] After that, the stroke limiting mechanism 30 is placed on the support assembly 55, and the relative positions of the first limiting frame 33 and the second limiting frame 35 in the second direction Y are adjusted. Then, the scribing mechanism 10 is fixed on the limiting plate 31. At this time, the positional relationship between the blade 111 and the product P is asFigure 7 as shown
[0134] After that, pull the first grip 1351 so that the first grip 1351 moves towards the second grip 1353, thereby driving the first transmission rod 1331 to move in the direction of the second grip 1353. When the first transmission rod 1331 moves towards the second grip 1353, the state where the second transmission rod 1333 is inclined relative to the base 131 is converted into a state perpendicular to the base 131. That is, the end of the second transmission rod 1333 away from the first transmission rod 1331 will move away from the base 131 as the first transmission rod 1331 moves towards the second grip 1353, and will jack up the end of the blade module 11 in the direction away from the base 131. Since the blade module 11 rotates relative to the support portion 132, the end of the blade module 11 provided with the blade 111 moves towards the direction close to the product P, thereby pressing onto the surface P1 of the product P. As Figure 8 shown
[0135] After that, while holding the first grip 1351 and the second grip 1353, drag the scribing mechanism 10 along the first direction X, so that the blade 111 moves along the first direction X, and then form a scratch on the surface P1 of the product P.
[0136] After that, by adjusting the relative positions of the first limit frame 33 and the second limit frame 35 in the second direction Y, and adjusting the orientation of the positioning fixture 531 on the base 51, then repeat the operation of holding the first grip 1351 and the second grip 1353 and dragging the scribing mechanism 10, and finally form a grid-like scratch on the surface P1 of the product P.
[0137] The positioning mechanism 50 provided by the embodiment of the present application, by setting the scribing mechanism 10, can save the force required for scribing on the surface of the product P, and can change the direction of the applied force, which is beneficial to reducing the operation difficulty and reducing the labor cost. By setting the stroke limiting mechanism 30, it is beneficial to limit the movement of the scribing mechanism 10, so as to facilitate scribing multiple parallel and equally spaced scratches, which is beneficial to reducing the operation difficulty. By setting the positioning mechanism 50, the orientation of the product P can be adjusted through the positioning component 53, so as to facilitate scribing crossed scratches on the surface P1, which is beneficial to improving the operation efficiency.
[0138] Those of ordinary skill in the art of this technology should recognize that the above embodiments are only used to illustrate the present application, rather than to limit the present application. As long as within the scope of the substantial spirit of the present application, appropriate changes and variations made to the above embodiments fall within the scope of protection required by the present application.
Claims
1. A hundred-grid test fixture for surface treatment of products, characterized in that, Comprising: A positioning mechanism for carrying and positioning the product; An engraving mechanism disposed on one side of the positioning mechanism; The engraving mechanism includes a blade module and a transmission module. The blade module includes a housing component and a plurality of blades that are parallelly stacked and received at one end of the housing component. The cutting edge of each blade faces the positioning mechanism; the transmission module includes a support portion, a transmission component, and a gripping component; The blade module is rotatably fixed to the support portion. One end of the transmission component is rotatably connected to the other end of the housing component away from the plurality of blades. The gripping component is connected to the other end of the transmission component. The gripping component drives the blade to move in a direction approaching or away from the positioning mechanism by pulling the transmission component; and A stroke limiting mechanism is disposed between the positioning mechanism and the engraving mechanism. The stroke limiting mechanism is used to carry the engraving mechanism and limit the moving stroke of the engraving mechanism relative to the positioning mechanism in a first direction and a second direction.
2. The checker for cross hatch test according to claim 1, characterized in that, The transmission component includes a first transmission rod and a second transmission rod. The first transmission rod is rotatably connected to the second transmission rod; the first transmission rod is connected to the gripping component; the second transmission rod is rotatably connected to the other end of the housing component where the plurality of blades are not provided; the transmission component is used to drive the housing component to rotate relative to the support portion to drive the blade to approach or away from the positioning mechanism.
3. The checker for cross cut test according to claim 1, characterized in that, The blade module further includes a limit slider and a fastener; the housing component is provided with a receiving groove. The plurality of blades are stacked in the receiving groove. The limit slider is at least partially disposed in the receiving groove and is located on one side of the plurality of blades to press the blades. The fastener is disposed at one end of the limit slider away from the receiving groove to abut against the limit slider.
4. The crosshatch test fixture according to claim 3, wherein, The housing component includes a first groove wall parallel to the blade and a second groove wall inclined relative to the blade; the limit slider includes a first side wall parallel to the first groove wall and a second side wall parallel to the second groove wall. The first side wall abuts against one of the blades to press the blade against the first groove wall, and the second side wall abuts against the second groove wall.
5. The cross-cut test fixture according to claim 3, characterized in that, The limit slider further includes a reset portion located at the end of the limit slider away from the receiving groove.
6. The checker for cross cut test according to claim 1, wherein, The engraving mechanism further includes a plurality of gaskets, and each gasket is disposed between two adjacent blades.
7. The checker for cross hatch test according to claim 1, characterized in that, The stroke limiting mechanism includes a limit plate, a first limit frame, and a second limit frame; the limit plate carries the engraving mechanism; the first limit frame is sleeved on the limit plate to limit the movement of the limit plate in the first direction; the second limit frame is sleeved outside the first limit frame to limit the position of the first limit frame in the second direction.
8. The checker for crosshatch test according to claim 7, wherein, The transmission module further includes a base, and a first limiting hole and a second limiting hole are formed in the base; the limiting plate includes a first limiting post and a second limiting post, and the first limiting post passes through the first limiting hole; at least a part of the second limiting post is located in the second limiting hole; the stroke limiting mechanism further includes a positioning block, and the positioning block is arranged in the first limiting hole to abut against the first limiting post.
9. The checker for cross cut test according to claim 1, wherein, The positioning mechanism includes a base platform and a positioning component; a first sliding rail, a second sliding rail, a first positioning hole and a second positioning hole are formed in the base platform; the positioning component includes a positioning fixture and a positioning pin, and the positioning fixture is placed on the base platform along the first sliding rail or the second sliding rail; the positioning pin penetrates through the positioning fixture and is inserted into the first positioning hole or the second positioning hole to fix the positioning fixture on the base platform.
10. The crosshatch test fixture according to claim 9, wherein, The positioning mechanism further includes a support component, and the support component is arranged on the base platform to carry the stroke limiting mechanism.