Device for accurately detecting color fastness of textile

Abstract

The utility model relates to the technical field of textile color fastness detection, in particular to a device for accurately detecting textile color fastness, which comprises a shell, and a batching assembly, a soaping barrel, a moving assembly, a stirring assembly, an overturning assembly, a drying assembly and an image acquisition assembly are arranged in the shell; a feeding opening is further formed in the outer surface of the shell and corresponds to the soaping barrel; the batching assembly is used for preparing different standard liquid soap; the soaping barrel is used for washing a sample to be detected; the moving assembly is used for transferring the soaping barrel and the detection sample to the stirring assembly; the stirring assembly is used for fully stirring the detection sample washed in the soaping barrel; the overturning assembly is used for overturning the washed detection sample to the drying assembly; the drying assembly is used for heating and drying the washed detection sample; and the image acquisition assembly is used for photographing and detecting the detection sample. The utility model aims to effectively guarantee the consistency of the quality of finished products of textiles and guarantee the daily processing and production of the textiles.

Description

Technical Field

[0001] This application relates to the technical field of textile color fastness detection, and in particular to a device for accurately detecting the color fastness of textiles. Background Art

[0002] Color fastness, also known as dyeing fastness or color fastness to various treatments, refers to the resistance of the color of textiles to various effects during processing and use. The fastness grade is evaluated based on the color change of the test sample and the staining of the undyed lining fabric. Textile color fastness detection is an important test item in textile quality testing.

[0003] In the related art, the general process for detecting the color fastness quality of textiles is as follows: First, prepare the test soap solution required for detecting the color fastness of this type of textile. Sew the textile to be tested and the lining to form a test sample. Use the test soap solution to wash the test sample for a set time and program. After washing, dry it at room temperature, and then compare the dried sample with a standard gray scale.

[0004] In the above detection method, the result of comparing the dried sample with the standard gray scale is often judged manually by the staff to obtain the corresponding conclusion. However, due to the different senses of each person, when different staff members compare the dried sample with the standard gray scale, the judgment results on the color fastness of textiles are inconsistent, which affects the consistency of the quality of textile finished products and is not conducive to the daily production of textiles. Utility Model Content

[0005] This application provides a device for accurately detecting the color fastness of textiles, aiming to effectively improve the consistency of the judgment results when comparing the dried sample with the standard gray scale, and thus effectively ensure the consistency of the quality of textile finished products and the daily processing and production of textiles.

[0006] This application provides a device for accurately detecting the color fastness of textiles, adopting the following technical solution:

[0007] A device for accurately detecting the color fastness of textiles,

[0008] comprises a housing, and inside the housing are provided a batching component, a soaping bucket, a moving component, a stirring component, a turning component, a drying component, and an image acquisition component; on the outer surface of the housing is also provided a feeding port for adding a test sample into the device, and the feeding port corresponds to the soaping bucket;

[0009] The batching component is used to prepare standard soap solutions for different textile color fastness detections;

[0010] The soaping bucket is used to wash the test sample to be detected;

[0011] The moving component is used to transfer the soaping barrel and the sample to be detected in the barrel to the stirring component;

[0012] The stirring component is used to fully stir the detected sample being washed in the soaping barrel;

[0013] The flipping component is used to flip the detected sample after washing to the drying component;

[0014] The drying component is used to heat and dry the detected sample after washing;

[0015] The image acquisition component is used to take pictures of the detected sample for detection.

[0016] By adopting the above technical solution, using the set program of the image acquisition component to determine the color fastness of the detected sample can effectively ensure the consistency of the determination results of the color fastness of the detected sample, effectively reduce the probability of errors in the manual determination process, and further effectively improve the accuracy and consistency of the detection rating, which is beneficial to ensuring the daily processing and production of textiles.

[0017] Preferably, the image acquisition component is two industrial cameras respectively arranged on the upper and lower sides of the drying component, and the lenses of the two industrial cameras face each other - both are arranged towards the drying component.

[0018] By adopting the above technical solution, it is convenient to use the upper and lower two industrial cameras to respectively collect images of the detected fabric and the lining, and respectively collect the color fading situation of the detected fabric and the dyeing situation of the lining, which is convenient for more accurately rating the color fastness of textiles.

[0019] Preferably, the batching component includes a plurality of liquid storage tanks for storing different soap solution raw materials and a water storage tank for storing washing water.

[0020] By adopting the above technical solution, in view of the change in the types of raw materials of the standard soap solution required for the color fastness detection of textiles, the staff can enable different numbers of liquid storage tanks to configure the corresponding standard soap solution, which is beneficial to enhancing the overall adaptability of the device and is more convenient to use.

[0021] Preferably, the moving component includes a slide rail, a slide table and a telescopic cylinder;

[0022] The slide table is installed on the top of the slide rail, one side of the slide table is connected to the telescopic end of the telescopic cylinder, and the side of the slide table close to the soaping barrel is connected to the soaping barrel.

[0023] By adopting the above technical solution, during specific use: the telescopic cylinder drives the slide table to slide on the slide rail, and while the slide table slides, it synchronously drives the soaping barrel to slide until the soaping barrel slides to the stirring component.

[0024] Preferably, the stirring assembly includes a stirring member and a lifting air cylinder, and the stirring member includes a stirring motor, a stirring shaft and stirring blades;

[0025] The stirring motor is arranged on the inner wall of the housing, the output end of the stirring motor faces vertically downward, the stirring shaft is installed at the output end of the stirring motor along the vertical direction, and the stirring blades are installed at one end of the stirring shaft away from the stirring motor along the horizontal direction;

[0026] The lifting air cylinder is arranged in the housing along the vertical direction, the piston rod of the lifting air cylinder faces vertically upward and is connected to the stirring motor.

[0027] By adopting the above technical solution, in specific use: when the sliding table transfers the soaping barrel to directly below the stirring blades, the lifting air cylinder is opened to make the stirring blades extend downward into the soaping barrel. Immediately afterwards, the stirring motor is turned on, and the stirring motor drives the stirring shaft to rotate. While the stirring shaft is rotating, it synchronously drives the stirring blades to rotate, and then the detection sample in the soaping barrel is stirred and cleaned by the stirring blades.

[0028] Preferably, a waste water recovery barrel is arranged below the stirring blades.

[0029] By adopting the above technical solution, after the detection sample is stirred and cleaned, the staff opens the control valve at the bottom of the soaping barrel to make the waste water in the soaping barrel fall into the waste water recovery barrel below for collection, which is very convenient.

[0030] Preferably, the flipping assembly includes a flipping shaft, a flipping air cylinder and a flipping member;

[0031] The flipping member is placed on the top of the sliding table, and one side of the flipping member close to the soaping barrel is fixed to the soaping barrel; the flipping shaft is installed on the sliding table along the horizontal direction, the flipping air cylinder is connected to one side of the flipping shaft, the flipping air cylinder is used to drive the flipping shaft to rotate, and the side of the flipping shaft away from the flipping air cylinder is connected to the flipping member.

[0032] By adopting the above technical solution, in specific use: when the soaping barrel is transferred to the stirring blades by the moving assembly and the stirring and cleaning are completed, the flipping air cylinder is opened, and the flipping air cylinder flips the soaping barrel from one side of the sliding table to the drying assembly on the other side of the sliding table through the flipping shaft and the flipping member. The soaping barrel is flipped from the initial upward opening to the downward opening. At this time, the detection sample in the soaping barrel falls onto the drying assembly for heating and drying.

[0033] Preferably, the drying assembly includes a drying rack and a drying fan;

[0034] The soaping barrel and the drying rack are distributed on the left and right sides of the sliding table. The drying fan is arranged above the drying rack, and the air outlet of the drying fan faces the upper surface of the drying rack.

[0035] By adopting the above technical solution, when the flipping member detects that the sample is poured onto the drying rack, the drying fan is turned on, and the drying fan starts to blow air towards the test sample on the drying rack, thereby accelerating the drying process of the sample.

[0036] Preferably, a plurality of ventilation holes are formed in the drying rack.

[0037] By adopting the above technical solution, these ventilation holes facilitate the industrial camera to collect images of the test sample on the drying rack. At the same time, these ventilation holes can effectively increase the air circulation, thereby accelerating the drying efficiency of the test sample.

[0038] In summary, the present application includes at least one of the following beneficial technical effects:

[0039] 1. Using the set program of the image acquisition component to determine the color fastness of the test sample can effectively ensure the consistency of the color fastness determination result of the test sample, effectively reduce the probability of errors in the manual determination process, and thus effectively improve the accuracy and consistency of the detection rating, which is beneficial to ensuring the daily processing and production of textiles;

[0040] 2. In response to the change in the types of raw materials of the standard soap solution required for textile color fastness detection, the staff can enable different numbers of liquid storage tanks to prepare the corresponding standard soap solution, which is beneficial to enhancing the overall adaptability of the device and making it more convenient to use;

[0041] 3. A plurality of ventilation holes are formed in the drying rack. These ventilation holes facilitate the industrial camera to collect images of the test sample on the drying rack. At the same time, these ventilation holes can effectively increase the air circulation, thereby accelerating the drying efficiency of the test sample. Description of the Drawings

[0042] Figure 1 is the overall structural schematic diagram of the embodiment of the present application;

[0043] Figure 2 is the exploded structural schematic diagram of the embodiment of the present application.

[0044] Reference numerals: In the figures, 1 is a housing; 2 is a batching assembly; 21 is a liquid storage tank; 22 is a water storage tank; 3 is a soaping barrel; 4 is a moving assembly; 41 is a slide rail; 42 is a sliding table; 43 is a telescopic cylinder; 5 is a stirring assembly; 51 is a stirring member; 511 is a stirring motor; 512 is a stirring shaft; 513 is a stirring blade; 52 is a lifting cylinder; 6 is a flipping assembly; 61 is a flipping shaft; 62 is a flipping cylinder; 63 is a flipping member; 7 is a drying assembly; 71 is a drying rack; 72 is a drying fan; 8 is an image acquisition assembly; 9 is a feeding port; 10 is a waste water recovery barrel; 11 is a ventilation hole. Detailed implementation manners

[0045] The following Figure 1 - in conjunction with the Figure 2 accompanying drawings, the present application will be further described in detail.

[0046] Embodiment:

[0047] The embodiment of the present application discloses a device for accurately detecting the color fastness of textiles. Referring to Figure 1 and Figure 2 , it includes a cuboid housing 1 with a hollow interior. Inside the housing 1, there are a batching assembly 2, a soaping barrel 3, a moving assembly 4, a stirring assembly 5, a flipping assembly 6, a drying assembly 7, and an image acquisition assembly 8. At the same time, on the outer surface of the housing 1, there is also a feeding port 9 for adding the textile samples to be detected into the device, and the feeding port 9 corresponds to the initial position of the soaping barrel 3.

[0048] The batching assembly 2 is used to prepare standard soaping solutions for detecting the color fastness of different textiles. During the actual detection process, the batching assembly 2 can prepare corresponding standard soaping solutions according to the actual detection requirements.

[0049] The soaping barrel 3 is used to wash the samples to be detected, and the opening of the soaping barrel 3 faces upward in the initial position.

[0050] The moving assembly 4 is used to transfer the soaping barrel 3 and the samples to be detected in the barrel to the stirring assembly 5.

[0051] After the soaping barrel 3 is transferred to the stirring assembly 5, the stirring assembly 5 is used to fully stir the detected samples being washed in the soaping barrel 3 to effectively accelerate the cleaning process of the detected samples and improve the efficiency of detecting the color fastness of textiles.

[0052] The flipping assembly 6 is used to flip the washed detected samples to the drying assembly 7.

[0053] The drying assembly 7 is used to heat and dry the washed detected samples.

[0054] After the drying component 7 finishes drying the sample, the image acquisition component 8 is used to take pictures of the test sample for image acquisition and transmit the acquired images to the controller inside the housing 1.

[0055] During actual operation, the staff will input the corresponding standards for qualified textile color fastness into the controller in advance. After receiving the image signal, the controller automatically detects the textile color fastness and makes corresponding ratings for the test sample according to the set standards.

[0056] In this setting method, the set program of the controller is used to determine the color fastness of the test sample, which can effectively ensure the consistency of the determination results of the color fastness of the test sample, effectively reduce the probability of errors in the manual determination process, and thus effectively improve the accuracy and consistency of the detection rating, which is beneficial to ensuring the daily processing and production of textiles.

[0057] Specifically, referring to Figure 1 and Figure 2 , the batching component 2 includes a plurality of liquid storage tanks 21 for storing different soap solution raw materials and a water storage tank 22 for storing washing water. In the embodiment of the present application, 5 liquid storage tanks 21 are configured and 1 water storage tank 22 is configured. For the change in the types of raw materials of the standard soap solution required for textile color fastness detection, the staff can enable different numbers of liquid storage tanks 21 to configure the corresponding standard soap solution, which is beneficial to enhancing the overall adaptability of the device and making it more convenient to use.

[0058] Referring to Figure 1 and Figure 2 , the liquid storage tank 21 and the water storage tank 22 are respectively connected with corresponding infusion pipes and water pipes, and peristaltic pumps are arranged on both the infusion pipes and the water pipes. By using the peristaltic pumps, different soap solution raw materials in the liquid storage tank 21 are added into the soap washing barrel 3, which is beneficial to accelerating the speed of configuring the standard soap solution and improving the efficiency.

[0059] The moving component 4 is installed on the mounting plate inside the housing 1 and includes a slide rail 41 fixed to the mounting plate by bolts. The slide rail 41 is horizontally arranged, and a slide table 42 is slidably arranged on the slide rail 41. One side of the slide table 42 is provided with a telescopic cylinder 43 along the length direction of the slide rail 41, and its telescopic end is connected to the slide table 42. At the same time, the side of the slide table 42 close to the soap washing barrel 3 is connected to the soap washing barrel 3.

[0060] During specific use: The telescopic cylinder 43 drives the slide table 42 to slide on the slide rail 41. While the slide table 42 is sliding, it synchronously drives the soap washing barrel 3 to slide until the soap washing barrel 3 is slid to the stirring component 5.

[0061] Referring to Figure 1 and Figure 2, the stirring assembly 5 includes a stirring member 51 and a lifting cylinder 52. The stirring member 51 includes a stirring motor 511, a stirring shaft 512, and stirring blades 513;

[0062] The stirring motor 511 is configured as a stirrer with adjustable rotational speed, facilitating the adjustment of the stirring speed according to actual requirements. The stirring motor 511 is connected to the inner wall of the housing 1 by bolts. The output end of the stirring motor 511 faces vertically downward. The stirring shaft 512 is installed at the output end of the stirring motor 511 in the vertical direction. The stirring blades 513 are installed at one end of the stirring shaft 512 away from the stirring motor 511 in the horizontal direction. The lifting cylinder 52 is fastened in the housing 1 in the vertical direction through a mounting plate. The piston rod of the lifting cylinder 52 faces vertically upward. The stirring motor 511 is connected to the piston rod of the lifting cylinder 52 through a horizontally arranged support plate, and the lifting cylinder 52 is used to drive the stirring member 51 to move up and down in the vertical direction.

[0063] During specific use: When the moving assembly 4 transfers the soaping barrel 3 to directly below the stirring blades 513, the lifting cylinder 52 is opened to make the stirring blades 513 extend downward into the soaping barrel 3. Immediately afterwards, the stirring motor 511 is turned on. The stirring motor 511 drives the stirring shaft 512 to rotate. While the stirring shaft 512 is rotating, it simultaneously drives the stirring blades 513 to rotate, and then the detection sample in the soaping barrel 3 is stirred and cleaned through the stirring blades 513.

[0064] When the lifting cylinder 52 is in a contracted state, the stirring blades are located at a certain height above the soaping barrel 3 to prevent the stirring blades 513 from obstructing the soaping barrel 3 during the translational movement of the soaping barrel 3 driven by the sliding table 42.

[0065] Further, referring to Figure 1 and Figure 2 , a waste water recovery barrel 10 is provided below the stirring blades 513. A control valve is installed at the bottom of the soaping barrel 3. When the detection sample cleaning and stirring are completed, the staff opens the control valve at the bottom of the soaping barrel 3 to make the waste water in the soaping barrel 3 fall into the waste water recovery barrel 10 below for collection, which is very convenient.

[0066] Referring to Figure 1 and Figure 2 , the flipping assembly 6 includes a flipping shaft 61, a flipping cylinder 62, and a flipping member 63;

[0067] Referring to Figure 1 and Figure 2, the flipping member 63 is placed on top of the sliding table 42. Meanwhile, one side of the flipping member 63 close to the soaping barrel 3 is welded to the soaping barrel 3. The flipping shaft 61 is horizontally mounted on the sliding table 42 through bearings and mounting seats. The flipping cylinder 62 is connected to one side of the flipping shaft 61. The flipping cylinder 62 is configured as a rotary cylinder, which is used to drive the flipping shaft 61 to rotate. The side of the flipping shaft 61 away from the flipping cylinder 62 is connected to the flipping member 63.

[0068] During specific use: When the soaping barrel 3 is transferred to the stirring blade 513 by the moving assembly 4 and the stirring and cleaning are completed, the flipping cylinder 62 is opened. The flipping cylinder 62 flips the soaping barrel 3 from one side of the sliding table 42 to the drying assembly 7 on the other side of the sliding table 42 through the flipping shaft 61 and the flipping member 63. The soaping barrel 3 is flipped from the initial upward opening to the downward opening. At this time, the test sample in the soaping barrel 3 falls onto the drying assembly 7 for heating and drying.

[0069] Refer to Figure 1 and Figure 2 , the drying assembly 7 includes a drying rack 71 and a drying fan 72;

[0070] Refer to Figure 1 and Figure 2 , the drying rack 71 is horizontally arranged, the drying fan 72 is installed above the drying rack 71, and the air outlet of the drying fan 72 faces the upper surface of the drying rack 71. When the test sample dumped by the flipping member 63 is on the drying rack 71, the drying fan 72 is turned on, and the drying fan 72 starts to blow air towards the test sample on the drying rack 71, thereby accelerating the drying process of the sample.

[0071] Refer to Figure 1 and Figure 2 , the image acquisition assembly 8 is two industrial cameras respectively arranged on the upper and lower sides of the drying rack 71, and the lenses of the two industrial cameras face each other - both are arranged towards the drying rack 71. The upper and lower industrial cameras facilitate image acquisition of the test fabric and the lining respectively, and respectively acquire the color fading situation of the test fabric and the dyeing situation of the lining, which is convenient for more accurately rating the color fastness of textiles.

[0072] In this embodiment, refer to Figure 2 , the drying rack 71 is made of transparent acrylic material, and a plurality of ventilation holes 11 are opened thereon. These ventilation holes 11 facilitate image acquisition of the test sample on the drying rack 71 by the industrial camera, and at the same time, these ventilation holes 11 can effectively increase the air circulation, thereby accelerating the drying efficiency of the test sample.

[0073] The implementation principle of the device for accurately detecting the color fastness of textiles in the embodiment of the present application is:

[0074] The ingredient component 2 is used to configure standard soap solutions for detecting the color fastness of different textiles. During the actual detection process, the ingredient component 2 can configure corresponding standard soap solutions according to actual detection requirements;

[0075] The soaping bucket 3 is used to wash the sample to be detected, and the opening of the soaping bucket 3 faces upward;

[0076] The moving component 4 is used to transfer the soaping bucket 3 and the sample to be detected in the bucket to the stirring component 5;

[0077] After the soaping bucket 3 is transferred to the stirring component 5, the stirring component 5 is used to fully stir the detected sample being washed in the soaping bucket 3, so as to effectively accelerate the process of cleaning the detected sample and improve the efficiency of detecting the color fastness of textiles;

[0078] The flipping component 6 is used to flip the detected sample after washing to the drying component 7;

[0079] The drying component 7 is used to heat and dry the detected sample after washing;

[0080] After the drying component 7 finishes drying the sample, the image acquisition component 8 takes pictures and acquires images of the detected sample, and transmits the acquired images to the controller in the housing 1. During actual operation, the staff will input the corresponding standards for qualified textile color fastness into the controller. After receiving the image signal, the controller performs automatic detection of the textile color fastness and makes corresponding ratings for the detected sample according to the preset standards.

[0081] With this setting method, the color fastness of the detected sample is judged by using the setting program of the controller, which can effectively ensure the consistency of the judgment results of the color fastness of the detected sample, effectively reduce the probability of errors in the manual judgment process, and thus effectively improve the accuracy and consistency of the detection rating, which is beneficial to ensuring the daily processing and production of textiles.

[0082] The above are all preferred embodiments of this application, and the protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A device for accurately detecting the color fastness of textiles, characterized in that: It includes a housing (1), and inside the housing (1), there are a batching component (2), a soaping bucket (3), a moving component (4), a stirring component (5), a turning component (6), a drying component (7), and an image acquisition component (8); on the outer surface of the housing (1), there is also a feeding port (9) for adding test samples into the device, and the feeding port (9) corresponds to the soaping bucket (3); The batching component (2) is used to prepare standard soapy solutions for detecting the color fastness of different textiles; The soaping bucket (3) is used to wash the test samples to be detected; The moving component (4) is used to transfer the soaping bucket (3) and the test samples in the bucket to the stirring component (5); The stirring component (5) is used to fully stir the test samples being washed in the soaping bucket (3); The turning component (6) is used to turn the washed test samples to the drying component (7); The drying component (7) is used to heat and dry the washed test samples; The image acquisition component (8) is used to take pictures and detect the test samples.

2. The device for accurately detecting the color fastness of textiles according to claim 1, characterized in that: The image acquisition component (8) is two industrial cameras respectively arranged on the upper and lower sides of the drying component (7), and the lenses of the two industrial cameras face each other - both are arranged facing the drying component (7).

3. The device for accurately detecting the color fastness of textiles according to claim 1, characterized in that: The batching component (2) includes a plurality of liquid storage tanks (21) for storing different soapy liquid raw materials and a water storage tank (22) for storing washing water.

4. The device for accurately detecting the color fastness of textiles according to claim 1, characterized in that: The moving component (4) includes a slide rail (41), a slide table (42), and a telescopic cylinder (43); The slide table (42) is installed on the top of the slide rail (41), one side of the slide table (42) is connected to the telescopic end of the telescopic cylinder (43), and the side of the slide table (42) close to the soaping bucket (3) is connected to the soaping bucket (3).

5. The device for accurately detecting the color fastness of textiles according to claim 4, characterized in that: The stirring component (5) includes a stirring member (51) and a lifting cylinder (52), and the stirring member (51) includes a stirring motor (511), a stirring shaft (512), and stirring blades (513); The stirring motor (511) is arranged on the inner wall of the housing (1), the output end of the stirring motor (511) is vertically downward, the stirring shaft (512) is installed vertically at the output end of the stirring motor (511), and the stirring blades (513) are installed horizontally at the end of the stirring shaft (512) away from the stirring motor (511); The lifting cylinder (52) is arranged vertically inside the housing (1). The piston rod of the lifting cylinder (52) faces vertically upward and is connected to the stirring motor (511).

6. The device for accurately detecting the color fastness of textiles according to claim 5, characterized in that: A waste water recovery bucket (10) is arranged below the stirring blade (513).

7. The device for accurately detecting the color fastness of textiles according to claim 6, characterized in that: The flipping assembly (6) includes a flipping shaft (61), a flipping cylinder (62) and a flipping member (63); The flipping member (63) is placed on the top of the sliding table (42). One side of the flipping member (63) close to the soaping bucket (3) is fixed to the soaping bucket (3). The flipping shaft (61) is horizontally installed on the sliding table (42). The flipping cylinder (62) is connected to one side of the flipping shaft (61). The flipping cylinder (62) is used to drive the flipping shaft (61) to rotate. The side of the flipping shaft (61) away from the flipping cylinder (62) is connected to the flipping member (63).

8. The device for accurately detecting the color fastness of textiles according to claim 7, characterized in that: The drying assembly (7) includes a drying rack (71) and a drying fan (72); The soaping bucket (3) and the drying rack (71) are distributed on the left and right sides of the sliding table (42). The drying fan (72) is arranged above the drying rack (71). The air outlet of the drying fan (72) faces the upper surface of the drying rack (71).

9. The device for accurately detecting the color fastness of textiles according to claim 8, characterized in that: A plurality of ventilation holes (11) are formed in the drying rack (71).

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