Multi-channel clamp for testing energy storage battery

By designing a multi-channel energy storage battery test fixture, the collaborative work of the mounting frame, fixture assembly and positioning assembly can achieve accurate positioning and automated detection of the battery, solving the problems of complex operation and low detection efficiency of traditional fixtures, improving detection accuracy and efficiency, and reducing manual labor intensity.

CN223092019UActive Publication Date: 2025-07-11NANDE NEW ENERGY TESTING (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202422174183.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-05-15
Filing Date
2024-09-05
Publication Date
2025-07-11
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The traditional multi-channel battery test fixture is complex and time-consuming, and the uniformity of the membrane electrode pressing force is difficult to ensure. The high-pressure air source pressing requires the test bench to have an air source supply interface, and the compression force cannot be flexibly adjusted, which affects the testing efficiency and accuracy.

Method used

A multi-channel energy storage battery test fixture is designed, including a mounting frame, first and second fixture components, positioning components and test components. Through the coordinated work of multiple components, the precise positioning and automatic detection of the battery is achieved, the buffer pad and buffer plate are used to avoid scratches, and the stroke switch and induction switch are used to accurately clamp, simplify the operation process.

Benefits of technology

It improves the accuracy and efficiency of battery detection, reduces the labor intensity of operators, meets the needs of batch production, is compatible with a variety of battery sizes, reduces manual processes, and improves production line capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-channel clamp for testing an energy storage battery and a multi-channel clamp device for testing the battery, which are used for clamping and positioning the battery and implementing a detection function. According to the clamp, a battery is placed under the device, the mounting frame is driven to approach the battery in the vertical direction, the first clamp assembly and the second clamp assembly position and clamp the battery along the left side and the right side, the first positioning assembly and the second positioning assembly position the battery along the front side and the rear side, and the testing assembly is connected with a battery electrode in a matched mode. Therefore, the battery is tested. The clamp device can correct and position the position of the battery in the process of testing the battery, so that an automatic detection function is realized. According to the clamp device, through cooperative work of a plurality of assemblies, accurate positioning of the battery is achieved, the battery is connected with the clamp device in a matched mode, and therefore the detection function is achieved, the detection precision and efficiency are improved, and the labor intensity of operators is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of battery production equipment, in particular to a fixture for testing multi-channel energy storage batteries. Background Art

[0002] A test fixture refers to a tool or device used to clamp and fix multi-channel batteries, generally composed of a fixture body and a clamping mechanism, and is used to fix multi-channel batteries at a specific position to test their discharge performance, and is an essential test device in the R & D process.

[0003] When replacing samples in the traditional fixture, it is necessary to assemble them one by one in the order of the lower end plate, insulating plate, cathode current collector plate, cathode flow field plate, membrane electrode, anode flow field plate, anode current collector plate, insulating plate, and upper end plate. After assembly, horizontal positioning is carried out through multiple bolts. When tightening, first pre-tighten, and then tighten diagonally respectively, or press with high-pressure air source.

[0004] However, the fixture is usually assembled manually, with complex operations and long time consumption. The uniformity of the pressing force of the membrane electrode cannot be guaranteed. Moreover, when using a high-pressure air source to apply the pressing force, the test bench is required to have an air source supply interface, which has high requirements for the test bench, and there is a risk of air leakage. The size of the pressing force cannot be adjusted flexibly, and the requirements for operators are also high, which affects the test efficiency and accuracy. Summary of the Utility Model

[0005] According to one aspect of the present utility model, there is provided a fixture for testing multi-channel energy storage batteries, including a fixture for testing multi-channel energy storage batteries, including a battery, and further including

[0006] An installation frame, which is arranged to be liftable and slidable;

[0007] A first fixture assembly and a second fixture assembly, both are arranged on the installation frame, the first fixture assembly and the second fixture assembly are symmetrically distributed and move relatively synchronously;

[0008] A first positioning assembly and a second positioning assembly, the first positioning assembly is arranged at the working end of the first fixture assembly, the second positioning assembly is arranged at the working end of the second fixture assembly, the first positioning assembly and the second positioning assembly are symmetrically distributed and move relatively synchronously;

[0009] A test assembly, which is arranged on the installation frame and has a working end connected to the battery electrode.

[0010] The first fixture assembly and the second fixture assembly position and clamp the battery along the left and right sides, the first positioning assembly and the second positioning assembly position the battery along the front and back sides, and the test assembly is cooperatively connected with the battery electrode.

[0011] The utility model provides a fixture device for testing multi-channel batteries. In this fixture, the battery is placed directly below the device, the mounting frame is driven to approach the battery in the vertical direction, the first fixture assembly and the second fixture assembly position and clamp the battery along the left and right sides, the first positioning assembly and the second positioning assembly position the battery along the front and back sides, and the testing assembly is cooperatively connected with the battery electrodes to test the battery. This fixture device can correct and position the position of the battery during the battery testing process, thereby realizing the automatic detection function. The fixture device of the utility model realizes the precise positioning of the battery through the collaborative work of multiple components, cooperatively connects with it, and then performs the detection function, improving the detection accuracy and efficiency and reducing the labor intensity of the operator.

[0012] In some embodiments, the first fixture assembly includes a first sliding frame, a first driving member, a first clamping plate, and two parallelly distributed first sliding rails;

[0013] The two first sliding rails are arranged on the upper end surface of the mounting frame, the first sliding frame is slidably arranged on the two first sliding rails, the first clamping plate is arranged below the mounting frame, a part of the first sliding frame penetrates through the mounting frame and is connected with the first clamping plate, and the first driving member is arranged on the upper end surface of the mounting frame and is drivingly connected with the first sliding frame.

[0014] Thus, in the first fixture assembly, the first driving member drives the first sliding frame to slide along the first sliding rail, so that the first clamping plate approaches or moves away from the battery.

[0015] In some embodiments, a buffer pad in contact with the battery is arranged on the inner side of the first clamping plate, and an avoidance portion is arranged on the buffer pad to avoid the convex portion of the battery.

[0016] Thus, by arranging the buffer pad to buffer the outer side of the battery, the surface of the battery can be prevented from being scratched.

[0017] In some embodiments, the first positioning assembly includes a third driving member, a third sliding rail, a first slider, and a first positioning plate;

[0018] The third sliding rail is arranged on the outer side surface of the first clamping plate, the first slider is arranged on the third sliding rail, the first positioning plate is arranged at one end of the first slider, and the third driving member is arranged on the outer side surface of the first clamping plate and is drivingly connected with the first slider.

[0019] Thus, in the first positioning assembly, the third driving member drives the first slider to slide on the third sliding rail, so that the first positioning plate approaches or moves away from the battery.

[0020] In some embodiments, a buffer plate is arranged on the first positioning plate, the buffer plate is arranged on the first positioning plate through a plurality of sliding columns, and springs acting on the buffer plate are arranged on the sliding columns.

[0021] Thus, by providing a buffer plate to buffer the outer side of the battery, surface scratches on the battery can be avoided.

[0022] In some embodiments, the second fixture assembly includes a second sliding frame, a second driving member, a second clamping plate, and two second slide rails distributed in parallel;

[0023] The two second slide rails are provided on the upper end surface of the mounting frame. The second sliding frame is slidably provided on the two second slide rails. The second clamping plate is provided below the mounting frame. A part of the second sliding frame penetrates through the mounting frame and is connected to the second clamping plate. The second driving member is provided on the upper end surface of the mounting frame and is drivingly connected to the second sliding frame.

[0024] Thus, in the second fixture assembly, the second driving member drives the second sliding frame to slide along the second slide rail, so that the first clamping plate approaches or moves away from the battery.

[0025] In some embodiments, the second positioning assembly includes a fourth driving member, a fourth slide rail, a second slider, and a second positioning plate;

[0026] The fourth slide rail is provided on the outer side surface of the second clamping plate. The second slider is provided on the fourth slide rail. The second positioning plate is provided at one end of the second slider. The fourth driving member is provided on the outer side surface of the second clamping plate and is drivingly connected to the second slider.

[0027] Thus, in the second positioning assembly, the fourth driving member drives the second slider to slide on the fourth slide rail, so that the second positioning plate approaches or moves away from the battery.

[0028] In some embodiments, a fixture for multi-channel energy storage battery testing further includes a first travel switch and a second travel switch, both of which are provided on the upper end surface of the mounting frame;

[0029] The first travel switch is in sensing cooperation with the first fixture assembly; the second travel switch is in sensing cooperation with the second fixture assembly.

[0030] Thus, the first travel switch and the second travel switch control the relative displacement distance of the working ends of the first fixture assembly and the second fixture assembly, so that the battery can be clamped precisely.

[0031] In some embodiments, a fixture for multi-channel energy storage battery testing further includes an induction switch, which is provided on the lower end surface of the mounting frame;

[0032] The induction switch is in sensing cooperation with the battery.

[0033] Thus, when the driven mounting frame approaches the battery in the vertical direction, the induction switch contacts the upper end surface of the battery and feeds back to each component, and each component clamps and positions the battery.

[0034] In some embodiments, the test component includes a fifth driving member and a test connector. The fifth driving member is disposed on the mounting bracket, and the test connector is disposed at the driving end of the fifth driving member. The test connector is located between the first fixture component and the second fixture component.

[0035] Thus, in the test component, the five driving members drive the test connector to approach or move away from the battery, and the test connector thereby detects the battery.

[0036] This device can omit most of the manual processes while increasing the production line capacity, saving manpower, and meeting the efficiency requirements of the factory's mass production; at the same time, the device can be compatible with the testing of multiple different sizes of batteries by replacing the corresponding modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 FIG. 13 is a schematic perspective view of a fixture for multi-channel energy storage battery testing according to an embodiment of the present invention.

[0038] Figure 2 For Figure 1 FIG. 14 is a schematic perspective view of the working state of a fixture for multi-channel energy storage battery testing shown in FIG. 13.

[0039] Figure 3 For Figure 1 FIG. 15 is a schematic top view of a fixture for multi-channel energy storage battery testing shown in FIG. 13.

[0040] Figure 4 For Figure 3 FIG. 16 is a schematic cross-sectional view taken along the line A-A in FIG. 15.

[0041] Figure 5 For Figure 1 FIG. 17 is a schematic perspective exploded view of a partial structure of a fixture for multi-channel energy storage battery testing shown in FIG. 13.

[0042] Figure 6 For Figure 1 FIG. 18 is a schematic perspective view of the first clamping plate of a fixture for multi-channel energy storage battery testing shown in FIG. 13.

[0043] Reference numerals in the figure: a - battery, 100 - mounting bracket, 200 - first fixture assembly, 210 - first sliding bracket, 220 - first driving member, 230 - first clamping plate, 240 - first slide rail, 250 - buffer pad, 251 - clearance portion, 300 - second fixture assembly, 310 - second sliding bracket, 320 - second driving member, 330 - second clamping plate, 340 - second slide rail, 400 - first positioning assembly, 410 - third driving member, 420 - third slide rail, 430 - first slider, 440 - first positioning plate, 450 - buffer plate, 460 - sliding column, 470 - spring, 500 - second positioning assembly, 510 - fourth driving member, 520 - fourth slide rail, 530 - second slider, 540 - second positioning plate, 610 - first travel switch, 620 - second travel switch, 700 - induction switch Detailed implementation mode

[0044] The present utility model will be further described in detail below with reference to the accompanying drawings. The present utility model provides...

[0045] Figures 1-6 Schematically shows a multi-channel battery test fixture device according to an embodiment of the present utility model, which is used for clamping and positioning a battery a and implementing a detection function. It includes a mounting bracket 100, a first fixture assembly 200, a second fixture assembly 300, a first positioning assembly 400, and a second positioning assembly 500. The mounting bracket 100 is driven to be slidably arranged in a lifting manner; the first fixture assembly 200 and the second fixture assembly 300 are both arranged on the mounting bracket 100, the first fixture assembly 200 and the second fixture assembly 300 are symmetrically distributed and move relatively synchronously; the first positioning assembly 400 is arranged at the working end of the first fixture assembly 200, the second positioning assembly 500 is arranged at the working end of the second fixture assembly 300, the first positioning assembly 400 and the second positioning assembly 500 are symmetrically distributed and move relatively synchronously; a test assembly is arranged on the mounting bracket 100, and the test assembly is provided with a working end connected to the electrodes of the battery a.

[0046] Combined with Figure 2 the first fixture assembly 200 and the second fixture assembly 300 position and clamp the battery a along the left and right sides, the first positioning assembly 400 and the second positioning assembly 500 position the battery a along the front and back sides, and the test assembly is cooperatively connected with the electrodes of the battery a.

[0047] In this fixture, the battery a is placed directly below the device. The mounting bracket 100 is driven to approach the battery a in the vertical direction. The first fixture assembly 200 and the second fixture assembly 300 position and clamp the battery a from the left and right sides. The first positioning assembly 400 and the second positioning assembly 500 position the battery a from the front and back sides. The test assembly is cooperatively connected with the electrodes of the battery a to test the battery a. This fixture device can correct and position the position of the battery a during the test of the battery a, thereby realizing the automatic detection function. The fixture device of the present utility model realizes the precise positioning of the battery a through the collaborative work of multiple components, cooperatively connects with it, and then performs the detection function, improving the detection accuracy and efficiency, and reducing the labor intensity of the operator.

[0048] Combined with Figures 3-5 , the first fixture assembly 200 includes a first sliding frame 210, a first driving member 220, a first clamping plate 230, and two first sliding rails 240 distributed in parallel; the two first sliding rails 240 are arranged on the upper end surface of the mounting bracket 100. The first sliding frame 210 is slidably arranged on the two first sliding rails 240. The first clamping plate 230 is arranged below the mounting bracket 100. A part of the first sliding frame 210 penetrates the mounting bracket 100 and is connected to the first clamping plate 230. The first driving member 220 is arranged on the upper end surface of the mounting bracket 100 and is drivingly connected to the first sliding frame 210. In the first fixture assembly 200, the first driving member 220 drives the first sliding frame 210 to slide along the first sliding rail 240, so that the first clamping plate 230 approaches or moves away from the battery a.

[0049] Combined with 6, a buffer pad 250 in contact with the battery a is arranged on the inner side of the first clamping plate 230. An avoidance portion 251 is arranged on the buffer pad 250 to avoid the convex portion of the battery a. By arranging the buffer pad 250 to buffer the outer side of the battery a, the surface of the battery a can be prevented from being scratched.

[0050] Combined with Figures 3-5 , the first positioning assembly 400 includes a third driving member 410, a third sliding rail 420, a first slider 430, and a first positioning plate 440; the third sliding rail 420 is arranged on the outer side surface of the first clamping plate 230. The first slider 430 is arranged on the third sliding rail 420. The first positioning plate 440 is arranged at one end of the first slider 430. The third driving member 410 is arranged on the outer side surface of the first clamping plate 230 and is drivingly connected to the first slider 430. In the first positioning assembly 400, the third driving member 410 drives the first slider 430 to slide on the third sliding rail 420, so that the first positioning plate 440 approaches or moves away from the battery a.

[0051] Combined with Figures 3-5, a buffer plate 450 is provided on the first positioning plate 440. The buffer plate 450 is provided on the first positioning plate 440 through a plurality of sliding columns 460, and a spring 470 acting on the buffer plate 450 is arranged on the sliding column 460.

[0052] By providing the buffer plate 450 to buffer the outer side surface of the battery a, scratching of the surface of the battery a can be avoided.

[0053] Combined Figures 3-5 , the second fixture assembly 300 includes a second sliding frame 310, a second driving member 320, a second clamping plate 330, and two second sliding rails 340 distributed in parallel;

[0054] The two second sliding rails 340 are provided on the upper end surface of the mounting frame 100. The second sliding frame 310 is slidably arranged on the two second sliding rails 340. The second clamping plate 330 is provided below the mounting frame 100. Two parts of the second sliding frame 310 penetrate through the mounting frame 100 and are connected to the second clamping plate 330. The second driving member 320 is provided on the upper end surface of the mounting frame 100 and is drivingly connected to the second sliding frame 310. In the second fixture assembly 300, the second driving member 320 drives the second sliding frame 310 to slide along the second sliding rail 340, so that the first clamping plate 230 approaches or moves away from the battery a.

[0055] Combined Figures 3-5 , the second positioning assembly 500 includes a fourth driving member 510, a fourth sliding rail 520, a second slider 530, and a second positioning plate 540; the fourth sliding rail 520 is provided on the outer side surface of the second clamping plate 330. The second slider 530 is arranged on the fourth sliding rail 520. The second positioning plate 540 is arranged at one end of the second slider 530. The fourth driving member 510 is provided on the outer side surface of the second clamping plate 330 and is drivingly connected to the second slider 530. In the second positioning assembly 500, the fourth driving member 510 drives the second slider 530 to slide on the fourth sliding rail 520, so that the second positioning plate 540 approaches or moves away from the battery a.

[0056] Combined Figure 4 , a fixture for multi-channel energy storage battery testing further includes an induction switch 700. The induction switch 700 is provided on the lower end surface of the mounting frame 100; the induction switch 700 is in sensing cooperation with the battery a. When the driven mounting frame 100 approaches the battery a in the vertical direction, the induction switch 700 contacts the upper end surface of the battery a and feeds back to each component, and each component clamps and positions the battery a.

[0057] Combined Figure 5, a fixture for multi-channel energy storage battery testing further includes a first travel switch 610 and a second travel switch 620. Both the first travel switch 610 and the second travel switch 620 are disposed on the upper end surface of the mounting bracket 100. The first travel switch 610 is in sensing cooperation with the first fixture assembly 200. The second travel switch 620 is in sensing cooperation with the second fixture assembly 300. The relative displacement distance of the working ends of the first fixture assembly 200 and the second fixture assembly 300 is controlled by the first travel switch 610 and the second travel switch 620, so that the battery a can be accurately clamped.

[0058] In this embodiment, the testing assembly (not shown in the figure) includes a fifth driving member and a testing connector. The fifth driving member is disposed on the mounting bracket 100, and the testing connector is disposed at the driving end of the fifth driving member. The testing connector is located between the first fixture assembly 200 and the second fixture assembly 300. In the testing assembly, the five driving members drive the testing connector to approach or move away from the battery a, and the testing connector thereby detects the battery a.

[0059] In this example, a buffer pad 250 in contact with the battery a is provided on the inner side of the second clamping plate 330; a buffer plate 450 is also provided on the second positioning plate 540.

[0060] This device can omit most of the manual processes while improving the production line capacity, saving labor, and meeting the efficiency requirements of the factory's mass production; at the same time, the device can be compatible with the testing of multiple different sizes of battery a by replacing the corresponding modules.

[0061] The above are only some embodiments of the present utility model. For those of ordinary skill in the art, without departing from the inventive concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model.

Claims

1. A fixture for multi-channel energy storage battery testing, including a battery (a), characterized in that, It further includes a mounting bracket (100) which is arranged to be liftable and slidable; a first fixture assembly (200) and a second fixture assembly (300), both of which are arranged on the mounting bracket (100), and the first fixture assembly (200) and the second fixture assembly (300) are symmetrically distributed and move relatively synchronously; a first positioning assembly (400) and a second positioning assembly (500), the first positioning assembly (400) is arranged at the working end of the first fixture assembly (200), the second positioning assembly (500) is arranged at the working end of the second fixture assembly (300), and the first positioning assembly (400) and the second positioning assembly (500) are symmetrically distributed and move relatively synchronously; a testing assembly which is arranged on the mounting bracket (100) and has a working end connected to the electrodes of the battery (a); The first fixture assembly (200) and the second fixture assembly (300) position and clamp the battery (a) from the left and right sides, the first positioning assembly (400) and the second positioning assembly (500) position the battery (a) from the front and back sides, and the testing assembly is cooperatively connected with the electrodes of the battery (a).

2. The fixture for multi-channel energy storage battery testing according to claim 1, characterized in that, The first fixture assembly (200) includes a first sliding frame (210), a first driving member (220), a first clamping plate (230), and two first sliding rails (240) distributed in parallel; The two first sliding rails (240) are arranged on the upper end surface of the mounting bracket (100), the first sliding frame (210) is slidably arranged on the two first sliding rails (240), the first clamping plate (230) is arranged below the mounting bracket (100), a part of the first sliding frame (210) penetrates through the mounting bracket (100) and is connected to the first clamping plate (230), and the first driving member (220) is arranged on the upper end surface of the mounting bracket (100) and is drivingly connected to the first sliding frame (210).

3. The fixture for multi-channel energy storage battery testing according to claim 2, characterized in that, A buffer pad (250) in contact with the battery (a) is arranged on the inner side of the first clamping plate (230), and a clearance portion (251) is arranged on the buffer pad (250) to avoid the convex portion of the battery (a).

4. A fixture for multi-channel energy storage battery testing according to claim 2, characterized in that, The first positioning assembly (400) includes a third driving member (410), a third sliding rail (420), a first slider (430), and a first positioning plate (440); The third sliding rail (420) is arranged on the outer side surface of the first clamping plate (230), the first slider (430) is arranged on the third sliding rail (420), the first positioning plate (440) is arranged at one end of the first slider (430), and the third driving member (410) is arranged on the outer side surface of the first clamping plate (230) and is drivingly connected to the first slider (430).

5. A fixture for testing multi-channel energy storage batteries according to claim 4, characterized in that, A buffer plate (450) is arranged on the first positioning plate (440), the buffer plate (450) is arranged on the first positioning plate (440) through a plurality of sliding columns (460), and a spring (470) acting on the buffer plate (450) is arranged on the sliding column (460).

6. The fixture for multi-channel energy storage battery testing according to claim 1, characterized in that The second fixture assembly (300) includes a second sliding carriage (310), a second driving member (320), a second clamping plate (330), and two second slide rails (340) distributed in parallel; The two second slide rails (340) are provided on the upper end surface of the mounting frame (100). The second sliding carriage (310) is slidably provided on the two second slide rails (340). The second clamping plate (330) is provided below the mounting frame (100). Two parts of the second sliding carriage (310) penetrate through the mounting frame (100) and are connected to the second clamping plate (330). The second driving member (320) is provided on the upper end surface of the mounting frame (100) and is drivingly connected to the second sliding carriage (310).

7. A fixture for testing a multi-channel energy storage battery according to claim 6, characterized in that, The second positioning assembly (500) includes a fourth driving member (510), a fourth slide rail (520), a second slider (530), and a second positioning plate (540); The fourth slide rail (520) is provided on the outer side surface of the second clamping plate (330). The second slider (530) is provided on the fourth slide rail (520). The second positioning plate (540) is provided at one end of the second slider (530). The fourth driving member (510) is provided on the outer side surface of the second clamping plate (330) and is drivingly connected to the second slider (530).

8. A fixture for multi-channel energy storage battery testing according to any one of claims 1-7, characterized in that, It further includes a first travel switch (610) and a second travel switch (620). The first travel switch (610) and the second travel switch (620) are both provided on the upper end surface of the mounting frame (100); The first travel switch (610) is in sensing cooperation with the first fixture assembly (200); the second travel switch (620) is in sensing cooperation with the second fixture assembly (300).

9. A fixture for testing a multi-channel energy storage battery according to any one of claims 1-7, characterized in that, It further includes an inductive switch (700). The inductive switch (700) is provided on the lower end surface of the mounting frame (100); The inductive switch (700) is in sensing cooperation with the battery (a).

10. A fixture for multi-channel energy storage battery testing according to any one of claims 1-7, characterized in that, The test assembly includes a fifth driving member and a test connector. The fifth driving member is provided on the mounting frame (100). The test connector is provided at the driving end of the fifth driving member. The test connector is located between the first fixture assembly (200) and the second fixture assembly (300).