Data line high-temperature and high-humidity experiment box

By designing a high-temperature and high-humidity experimental box for data lines in live state, the problem that the existing technology cannot test the data lines in live state is solved, and more accurate test results and energy consumption optimization are achieved.

CN223092058UActive Publication Date: 2025-07-11GUANGXI BOROUD ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421994815.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-07-11
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing high-temperature and high-humidity experimental boxes cannot be tested in the live state of the data cable, and cannot meet the testing needs of consumers when using it.

Method used

A high-temperature and high-humidity experiment box for data cables is designed, including a box, monitoring module, refrigeration module, heating module, humidification module and data cable terminal board. The data cables are subjected to high-temperature and high-humidity experiments under live state. The sealing gasket and elastic baffle are used to reduce high-temperature and high-humidity air leakage, and heat management is used for Kano circulating evaporators and condensers, and transparent observation windows and sensors are set up for real-time monitoring.

Benefits of technology

High temperature and high humidity test of the data line in the live state is realized. The test results are more in line with the consumer's usage state, improving the accuracy and trust of the product, and optimizing energy consumption management and reducing experimental energy consumption.

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Abstract

The utility model relates to the field of data lines, and particularly discloses a data line high-temperature and high-humidity experiment box, which comprises a box body and a monitoring module, a refrigeration module, a heating module, a humidification module and a data line wiring board are arranged in the box body, and the monitoring module comprises a power supply, an oscilloscope, a current resistance detector, a data line and a male socket and a female socket of the data line wiring board in butt joint. And a high-temperature and high-humidity experiment is carried out in an electrified state. The data line is tested in a live-line state, so that the data line better fits the use state of consumers, and the accuracy and reliability of products can be better reflected. Meanwhile, the refrigeration module and the refrigeration module are optimized, hot air and cold air are fully utilized, and energy consumption needed by the experiment is reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of data cables, and particularly relates to a high-temperature and high-humidity test chamber for data cables. Background Art

[0002] High and low temperature and humidity test chambers are applicable to the reliability tests of industrial products at high and low temperatures. With the increasingly fierce competition in the data cable industry, the quality and processing of data cables are becoming more and more strict. The common solution is to place several data cables into the test chamber, take them out after several hours of aging, high-temperature, and high-humidity tests, and then start testing various indicators of the data cables (such as resistance, insulation impedance, withstand voltage, temperature shock, type port liquid ingress test, etc.). In order to detect the performance of the product under more conditions that are more in line with the use of consumers, a better test method is to conduct high-temperature and high-humidity tests on the data cable in a live state; however, the current high-temperature and high-humidity test chamber cannot conduct live tests on data cables, and the corresponding test chamber needs to be optimized. Content of the Utility Model

[0003] The purpose of the utility model is to provide a high-temperature and high-humidity test chamber for data cables that meets the test requirements.

[0004] To achieve the above purpose, the utility model provides a high-temperature and high-humidity test chamber for data cables, including: a box body and a monitoring module located outside the box body. The front of the box body is provided with a control panel, a cabinet door, and heat dissipation holes. The inside of the box body is provided with a refrigeration module, a heating module, a humidification module, and a data cable wiring board. A plurality of first interfaces of the data cable wiring board are located outside the box body, and each of the first interfaces is electrically connected to the monitoring module. A plurality of second interfaces of the data cable wiring board are located inside the box body, and each of the second interfaces is used to connect a data cable. The monitoring module includes a power supply, an oscilloscope, and a current and resistance detector. When the head and tail ends of the data cable are inserted into the data cable wiring board, the high-temperature and high-humidity test of the data cable is carried out in a live state.

[0005] As an improvement of the above solution, the data cable wiring board is fixed to the side wall of the box body by bolts, and a sealing gasket is arranged between the data cable wiring board and the side wall of the box body. The sealing gasket seals the back of the data cable wiring board to isolate high-temperature and high-humidity air; a plurality of wire holes are arranged in the area surrounded by the sealing gasket on the box body.

[0006] As an improvement of the above solution, an elastic baffle is arranged inside the wire hole, and the inner wall of the elastic baffle is used to fit the wire to reduce the gap between the wire hole and the wire.

[0007] As an improvement of the above solution, the refrigeration module uses an evaporator, the heating module includes a condenser and an electric heater, the evaporator and the condenser are connected in series and a compressor and a throttle valve are added to jointly form a Carnot cycle. Two pipelines and corresponding electric valves are provided at the output ends of the evaporator and the condenser. One pipeline of the evaporator communicates with the heat dissipation holes of the box body, and the other communicates with the internal space of the box body. One pipeline of the condenser communicates with the heat dissipation holes of the box body, and the other communicates with the electric heater and the internal space of the box body in sequence.

[0008] As an improvement of the above solution, the humidification module is located on the path where the evaporator and the condenser supply air to the box body. The humidification module includes a water pipe and a plurality of atomizing nozzles located on the side of the water pipe.

[0009] As an improvement of the above solution, the cabinet door is provided with a transparent observation window. A temperature sensor, a humidity sensor and a supplementary light are arranged inside the box body. A partition is arranged between the evaporator and the condenser.

[0010] The utility model has the following beneficial effects: The data cable is tested in a live state, which is more in line with the usage state of consumers and can better reflect the accuracy and reliability of the product. At the same time, the refrigeration module and the refrigeration module are optimized in the solution, making full use of hot air and cold air, and reducing the energy consumption required for experiments. Description of the Drawings

[0011] Figure 1 It is an external view of an experimental box under an embodiment;

[0012] Figure 2 It is a cross-sectional view of a data cable wiring board under an embodiment;

[0013] Figure 3 It is a schematic diagram of the operation of the refrigeration module, the heating module and the humidification module under an embodiment.

[0014] Description of the reference numerals: 10, box body; 11, control panel; 12, cabinet door; 13, heat dissipation holes; 14, observation window; 21, data cable wiring board; 22, gasket; 23, wire passing hole; 31, power supply; 32, oscilloscope; 33, current and resistance detector; 41, evaporator; 42, condenser; 43, humidification module; 44, electric heater. Detailed Embodiments

[0015] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top part", "bottom part", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present utility model.

[0016] In the description of the present invention, the meaning of "a number of" is one or more, the meaning of "a plurality of" is two or more, and understandings such as "greater than", "less than", "exceeding", etc. do not include the present number, and understandings such as "above", "below", "within", etc. include the present number. If the terms "first", "second", "third" are described, they are only for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0017] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following will describe the embodiments according to the overall structure of the present utility model.

[0018] Refer to Figures 1 to 3 , the present utility model discloses a data cable high temperature and high humidity test chamber, including: a box body 10 and a monitoring module located outside the box body 10. A control panel 11, a cabinet door 12 and heat dissipation holes 13 are arranged on the front surface of the box body 10. A refrigeration module, a heating module, a humidification module 43 and a data cable wiring board 21 are arranged inside the box body 10. A number of first interfaces of the data cable wiring board 21 are located outside the box body 10, and each of the first interfaces is electrically connected to the monitoring module. A number of second interfaces of the data cable wiring board 21 are located inside the box body 10, and each of the second interfaces is used to connect a data cable. The monitoring module includes a power supply 31, an oscilloscope 32 and a current and resistance detector 33. After the head and tail ends of the data cable are inserted into the data cable wiring board 21, the data cable conducts a high temperature and high humidity test in a charged state. The data cable wiring board 21 is provided with at least 10 pairs of interfaces for the data cable to conduct a control experiment.

[0019] As an improvement to the above solution, the data cable wiring board 21 is fixed to the side wall of the box body 10 by bolts. A sealing gasket 22 is provided between the data cable wiring board 21 and the side wall of the box body 10. The sealing gasket 22 seals the back of the data cable wiring board 21 to isolate high-temperature and high-humidity air. The box body 10 is provided with a number of wire routing holes 23 in the area surrounded by the sealing gasket, and the monitoring module inserts wires from the outside.

[0020] As an improvement to the above solution, an elastic baffle is provided inside the wire routing hole 23, and the inner wall of the elastic baffle is used to fit the wire, reducing the gap between the wire routing hole 23 and the wire and reducing the entry of external gas.

[0021] As an improvement to the above solution, the refrigeration module uses an evaporator 41, and the heating module includes a condenser 42 and an electric heater 44. The evaporator 41 and the condenser 42 are connected in series and, together with a compressor and a throttle valve, form a Carnot cycle. Both the output ends of the evaporator 41 and the condenser 42 are provided with two pipes and corresponding electric valves. One pipe of the evaporator 41 communicates with the heat dissipation hole 13 of the box body 10, and the other communicates with the internal space of the box body 10. One pipe of the condenser 42 communicates with the heat dissipation hole 13 of the box body 10, and the other sequentially communicates with the electric heater 44 and the internal space of the box body 10. As Figure 1 shown, both the evaporator 41 and the condenser 42 are arranged at the bottom of the box body 10.

[0022] As an improvement to the above solution, the humidification module 43 is located on the path where the evaporator 41 and the condenser 42 supply air to the box body 10. The humidification module 43 includes a water pipe and a number of atomizing nozzles located on the side of the water pipe.

[0023] As an improvement to the above solution, the cabinet door 12 is provided with a transparent observation window 14. Temperature sensors, humidity sensors, and supplementary lights are provided inside the box body 10. A partition is provided between the evaporator 41 and the condenser 42.

[0024] The data cable is tested under a live state, which is more in line with the usage state of consumers and can better reflect the accuracy and reliability of the product. The main technical indicators inside the experimental box include: temperature 85°C, relative humidity 85%, duration 168 h, power-on voltage 20 V. The detection structure needs to maintain normal charging function, no burning in the terminal area, and no reduction in electrical performance. At the same time, the refrigeration module and the heating module are optimized in the solution. When heating is required, the cold generated by the evaporator 41 is discharged to the outside. When cooling is required, the heat generated by the condenser 42 is discharged to the outside. The entire process only requires switching the valves of the pipes and does not need to repeatedly start and stop the entire cycle, making full use of hot air and cold air and reducing the energy consumption required for the experiment.

[0025] The foregoing description of the specific exemplary embodiments of the present utility model is for the purposes of illustration and exemplification. These descriptions are not intended to limit the present utility model to the precise forms disclosed, and it is apparent that many changes and variations are possible in light of the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present utility model and its practical applications, so that those skilled in the art can implement and utilize the various different exemplary embodiments of the present utility model, as well as the various different selections and changes. The scope of the present utility model is intended to be defined by the claims and their equivalents.

Claims

1. A data cable high temperature and high humidity test chamber, characterized in that, Including: A box body and a monitoring module located outside the box body. A control panel, a cabinet door and heat dissipation holes are arranged on the front surface of the box body. A refrigeration module, a heating module, a humidification module and a data line wiring board are arranged inside the box body. A plurality of first interfaces of the data line wiring board are located outside the box body, and each of the first interfaces is electrically connected to the monitoring module. A plurality of second interfaces of the data line wiring board are located inside the box body, and each of the second interfaces is used for connecting a data line. The monitoring module includes a power supply, an oscilloscope and a current resistance detector. After the head and tail ends of the data line are inserted into the data line wiring board, the data line conducts a high-temperature and high-humidity experiment under a live state.

2. The data cable high-temperature and high-humidity test chamber according to claim 1, wherein: The data line wiring board is fixed to the side wall of the box body by bolts, and a sealing gasket is arranged between the data line wiring board and the side wall of the box body. The sealing gasket seals the back surface of the data line wiring board to isolate high-temperature and high-humidity air; a plurality of wire routing holes are arranged in the area surrounded by the sealing gasket on the box body.

3. The data cable high-temperature and high-humidity test chamber according to claim 2, characterized in that: An elastic baffle is arranged inside the wire routing hole, and the inner wall of the elastic baffle is used for fitting the wire to reduce the gap between the wire routing hole and the wire.

4. The data cable high temperature and high humidity test chamber according to claim 1, characterized in that: The refrigeration module uses an evaporator, and the heating module includes a condenser and an electric heater. The evaporator and the condenser are connected in series and are jointly composed of a Carnot cycle together with a compressor and a throttle valve. Two pipelines and corresponding electric valves are arranged at the output ends of the evaporator and the condenser. One pipeline of the evaporator communicates with the heat dissipation hole of the box body, and the other communicates with the internal space of the box body. One pipeline of the condenser communicates with the heat dissipation hole of the box body, and the other communicates with the electric heater and the internal space of the box body in sequence.

5. The data cable high-temperature and high-humidity test chamber according to claim 4, characterized in that: The humidification module is located on the path of the evaporator and the condenser delivering gas to the box body. The humidification module includes a water pipe and a plurality of atomizing nozzles located on the side of the water pipe.

6. The data cable high temperature and high humidity test chamber according to claim 5, characterized in that: The cabinet door is provided with a transparent observation window. A temperature sensor, a humidity sensor and a supplementary light are arranged inside the box body. A partition is arranged between the evaporator and the condenser.