Testing device for driver controller of railway vehicle
Through the coordinated movement of the rod and plates driven by the electric telescopic rod, the problem of loose plugs is solved, the plug is securely clamped, and the continuity and efficiency of the test are improved.
Patent Information
- Application Number
- CN202422098610.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The connection between the plug and test bench of the existing driver controller test bench is prone to loosening, resulting in interruption of the test and affecting efficiency.
A test device for a rail vehicle driver controller is designed. The push plate is pushed through the electric telescopic rod, which drives the coordinated movement of multiple rods and plates to achieve stable clamping of the plug and avoid loosening.
Effectively prevent the plug from falling during the test, improving the continuity and efficiency of the test.
Smart Images

Figure CN223092336U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of controller testing, and specifically to a testing device for a driver controller of a rail vehicle. Background Technique
[0002] A driver controller test bench is used to conduct performance tests on driver controllers on railway locomotives, multiple units, and subway vehicles. It is an essential device to ensure the maintenance quality of locomotives and vehicles. Its main functions include testing the logical relationships of each contact of the driver controller, whether the signals output in each handle position are correct, whether the states of each contact are normal, and detecting whether the potentiometer signal output on the driver controller is accurate.
[0003] Since there are many types and different structures of driver controllers, a method of software - defining the interface logical relationship of the driver controller is adopted in the design. As long as the connectors of different types of driver controllers are the same, the same test line can be used for testing, which facilitates the testing. The test bench has the advantages of simple operation, convenient maintenance, long service life, etc., and is applicable to sites that need to check driver controllers, such as locomotive factories, locomotive maintenance depots, etc.
[0004] The existing driver controller test bench usually connects one end of a plug to the test bench and the other end to the driver controller. A monitoring voltage is provided to the driver controller by the test bench to check whether the contacts that should be closed are closed and whether the contacts that should be opened are opened under each handle position of the driver controller. At the same time, the potentiometer voltage (or Gray code value) is detected whether it is normal. By providing a constant current source to the driver controller, the contact resistance of the internal contacts of the driver controller is measured. Due to the long - term and multiple insertions and extractions of the plug during the long - term test process, it is easy to cause loosening at the connection between the plug and the test bench. And the test personnel cannot always press and fix the plug on the test bench, which easily leads to the interruption of the test, thus affecting the test efficiency. Now, a testing device for a driver controller of a rail vehicle is proposed to solve the above problems. Content of the Utility Model
[0005] The utility model aims at the technical problems existing in the prior art and provides a testing device for a driver controller of a rail vehicle.
[0006] The technical solution of the present utility model to solve the above technical problems is as follows: A test device for a driver controller of a rail vehicle, including a test bench and a plug. A mounting frame is fixedly connected to the top of the test bench. An electric telescopic rod is fixedly connected to the top of the mounting frame. One end of the electric telescopic rod is fixedly connected to a push plate. Both ends of the push plate are movably connected to sliding rods. A connecting plate is fixedly connected to one side of the push plate. A moving plate is fixedly connected to one side of the connecting plate. First fixing rods are fixedly connected to both ends of the moving plate. Driven plates are movably connected to the middle parts of the two first fixing rods. Second fixing rods are fixedly connected to one ends of the two driven plates. Rotating plates are movably connected to the upper and lower ends of the two second fixing rods. Linking plates are movably connected to the outsides of the two second fixing rods. Third fixing rods are fixedly connected to one ends of the two linking plates. Rotating rods are movably connected to the outsides of the two third fixing rods. Clamping rods are movably connected to one ends of the two rotating rods. Clamping plates are fixedly connected to one sides of the two rotating rods. Clamping pads are fixedly connected to one sides of the two clamping plates. A fourth fixing rod is movably connected to one end of the rotating plate.
[0007] Preferably, the push plate is of a T-shaped structure, and both ends of the two sliding rods are fixedly connected to the mounting frame.
[0008] Preferably, the connecting plate is of an L-shaped structure, and the moving plate is of an I-shaped structure.
[0009] Preferably, the upper and lower sides of the moving plate are movably abutted against the mounting frame, and the rotating plate is semi-circular and of a left-right symmetric structure.
[0010] Preferably, the linking plate is of an I-shaped structure, and the top and bottom of the linking plate are abutted against the rotating plate.
[0011] Preferably, the inside of the linking plate is abutted against the driven plate, and the rotating rod is located inside the linking plate.
[0012] Preferably, the upper and lower ends of the clamping rod and the fourth fixing rod are fixedly connected to the mounting frame, and the clamping pad is made of rubber material.
[0013] The beneficial effects of the present utility model are: By providing structures such as a push plate, a moving plate, a rotating plate, a rotating rod, and a clamping pad, the electric telescopic rod is used to push the push plate to move. The push plate pushes the connecting plate along the rod wall of the sliding rod. The connecting plate drives the moving plate to move. The two ends of the moving plate drive the driven plate to move through the first fixing rod. The two driven plates drive the rotating plate to rotate around the fourth fixing rod through the second fixing rod. The linking plate moves synchronously with the driven plate through the second fixing rod. The linking plate drives the rotating rod to rotate around the clamping rod. The rotating rod drives the clamping plate to rotate. The clamping plate drives the clamping pad to move, so that the clamping pad clamps and fixes the plug, making the plug not easily fall off during the controller test. Brief Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the overall relationship structure of the present utility model;
[0015] Figure 2 It is a schematic diagram of the positional relationship structure of the mounting bracket of the present utility model;
[0016] Figure 3 It is a schematic diagram of the sectional relationship structure of the mounting bracket of the present utility model;
[0017] Figure 4 It is a schematic diagram of the disassembled relationship structure of the clamping plate of the present utility model.
[0018] In the drawings, the list of components represented by each reference numeral is as follows:
[0019] 1. Test bench, 2. Plug, 3. Mounting bracket, 4. Electric telescopic rod, 5. Push plate, 6. Slide rod, 7. Connecting plate, 8. Moving plate, 9. First fixing rod, 10. Driven plate, 11. Second fixing rod, 12. Rotating plate, 13. Linking plate, 14. Third fixing rod, 15. Rotating rod, 16. Clamping rod, 17. Clamping plate, 18. Clamping pad, 19. Fourth fixing rod. Detailed Description of the Preferred Embodiments
[0020] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present application.
[0021] In the description of the present application, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality of" means two or more, unless otherwise specifically defined.
[0022] In the description of the present application, the term "for example" is used to mean "serving as an example, illustration, or explanation". Any embodiment described as "for example" in the present application is not necessarily construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present utility model. In the following description, details are set forth for purposes of explanation. It should be understood that those of ordinary skill in the art can recognize that the present utility model can be implemented without using these specific details. In other instances, well-known structures and processes are not elaborated in detail to avoid obscuring the description of the present utility model with unnecessary details. Therefore, the present utility model is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed in the present application.
[0023] Embodiment 1
[0024] As Figures 1 to 4 shown, the present utility model provides a test device for a driver controller of a rail vehicle, including a test bench 1 and a plug 2. A mounting bracket 3 is fixedly connected to the top of the test bench 1. An electric telescopic rod 4 is fixedly connected to the top of the mounting bracket 3. One end of the electric telescopic rod 4 is fixedly connected to a push plate 5. Slide rods 6 are movably connected to both ends of the push plate 5. A connecting plate 7 is fixedly connected to one side of the push plate 5. A moving plate 8 is fixedly connected to one side of the connecting plate 7. First fixing rods 9 are fixedly connected to both ends of the moving plate 8. Driven plates 10 are movably connected to the middle parts of the two first fixing rods 9. Second fixing rods 11 are fixedly connected to one ends of the two driven plates 10. Rotating plates 12 are movably connected to the upper and lower ends of the two second fixing rods 11. Linking plates 13 are movably connected to the outside of the two second fixing rods 11. Third fixing rods 14 are fixedly connected to one ends of the two linking plates 13. Rotating rods 15 are movably connected to the outside of the two third fixing rods 14. Clamping rods 16 are movably connected to one ends of the two rotating rods 15. Clamping plates 17 are fixedly connected to one sides of the two rotating rods 15. Clamping pads 18 are fixedly connected to one sides of the two clamping plates 17. A fourth fixing rod 19 is movably connected to one end of the rotating plate 12;
[0025] The push plate 5 is pushed to move by the electric telescopic rod 4. The push plate 5 pushes the connecting plate 7 along the rod wall of the slide rod 6. The connecting plate 7 drives the moving plate 8 to move. The two ends of the moving plate 8 drive the driven plates 10 to move through the first fixing rods 9. The two driven plates 10 drive the rotating plates 12 to rotate around the fourth fixing rod 19 through the second fixing rods 11. The linking plates 13 move synchronously with the driven plates 10 through the second fixing rods 11. The linking plates 13 drive the rotating rods 15 to rotate around the clamping rods 16. The rotating rods 15 drive the clamping plates 17 to rotate. The clamping plates 17 drive the clamping pads 18 to move, so that the clamping pads 18 clamp and fix the plug 2, making the plug not easily fall off during the controller test.
[0026] Embodiment 2
[0027] As shown in Figures 2 to 4 , the push plate 5 is of a T-shaped structure. Both ends of the two slide bars 6 are fixedly connected to the mounting bracket 3. The connecting plate 7 is of an L-shaped structure, and the moving plate 8 is of an I-shaped structure. The upper and lower sides of the moving plate 8 are movably abutted against the mounting bracket 3. The rotating plate 12 is semi-circular and symmetric about the left and right;
[0028] The push plate 5 is supported and limited by the slide bar 6, so that the push plate 5 can slide along the rod wall of the slide bar 6 through the electric telescopic rod 4. The mounting bracket 3 supports and fixes the slide bar 6. The push plate 5 is pushed by the electric telescopic rod 4 to move. The push plate 5 pushes the connecting plate 7 along the rod wall of the slide bar 6. The connecting plate 7 drives the moving plate 8 to move. Both ends of the moving plate 8 drive the driven plate 10 to move through the first fixing rod 9. The two driven plates 10 drive the rotating plate 12 to rotate around the fourth fixing rod 19 through the second fixing rod 11. The mounting bracket 3 limits and fixes the fourth fixing rod 19.
[0029] Embodiment 3
[0030] As shown in Figures 2 to 4 , the linkage plate 13 is of an I-shaped structure. The top and bottom of the linkage plate 13 are abutted against the rotating plate 12. The inside of the linkage plate 13 is abutted against the driven plate 10. The rotating rod 15 is located inside the linkage plate 13. The upper and lower ends of the clamping rod 16 and the fourth fixing rod 19 are fixedly connected to the mounting bracket 3. The clamping pad 18 is made of rubber material;
[0031] One end of the rotating rod 15 is limited and fixed by the clamping rod 16, so that the rotating rod 15 can rotate around the clamping rod 16. The mounting bracket 3 limits and fixes the clamping rod 16. The linkage plate 13 moves synchronously with the driven plate 10 through the second fixing rod 11. The linkage plate 13 drives the rotating rod 15 to rotate around the clamping rod 16. The rotating rod 15 drives the clamping plate 17 to rotate. The clamping plate 17 drives the clamping pad 18 to move, so that the clamping pad 18 clamps and fixes the plug 2. The clamping pad 18 can effectively protect the plug 2 and prevent the plug 2 from being worn and broken during the clamping process.
[0032] The working principle and usage process of the present utility model are as follows:
[0033] First, after the plug 2 is inserted into the test bench 1, the electric telescopic rod 4 pushes the push plate 5 to move. The push plate 5 pushes the connecting plate 7 along the rod wall of the slide bar 6. The connecting plate 7 drives the moving plate 8 to move. Both ends of the moving plate 8 drive the driven plate 10 to move through the first fixing rod 9. The two driven plates 10 drive the rotating plate 12 to rotate around the fourth fixing rod 19 through the second fixing rod 11;
[0034] During the rotation of the rotating plate 12, the linkage plate 13 moves synchronously with the driven plate 10 through the second fixed rod 11. At this time, the linkage plate 13 drives the rotating rod 15 to rotate around the clamping rod 16. The rotating rod 15 drives the clamping plate 17 to rotate, and the clamping plate 17 drives the clamping pad 18 to move, so that the clamping pad 18 clamps and fixes the plug 2 to complete the operation.
[0035] It should be noted that in the above embodiments, the descriptions of each embodiment have their own emphases. For the parts not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0036] Although the preferred embodiments of the present invention have been described, those skilled in the art can make additional changes and modifications to these embodiments once they know the basic creative concept. Therefore, the appended claims are intended to be construed as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.
[0037] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.
Claims
1. A test device for a driver controller of a rail vehicle, comprising a test bench (1) and a plug (2), characterized in that: A mounting frame (3) is fixedly connected to the top of the test bench (1). An electric telescopic rod (4) is fixedly connected to the top of the mounting frame (3). One end of the electric telescopic rod (4) is fixedly connected to a push plate (5). Slide rods (6) are movably connected to both ends of the push plate (5). A connecting plate (7) is fixedly connected to one side of the push plate (5). A moving plate (8) is fixedly connected to one side of the connecting plate (7). First fixing rods (9) are fixedly connected to both ends of the moving plate (8). Driven plates (10) are movably connected to the middle parts of the two first fixing rods (9). Second fixing rods (11) are fixedly connected to one end of each of the two driven plates (10). Rotating plates (12) are movably connected to the upper and lower ends of the two second fixing rods (11). Linking plates (13) are movably connected to the outside of the two second fixing rods (11). Third fixing rods (14) are fixedly connected to one end of each of the two linking plates (13). Rotating rods (15) are movably connected to the outside of the two third fixing rods (14). Clamping rods (16) are movably connected to one end of each of the two rotating rods (15). Clamping plates (17) are fixedly connected to one side of each of the two rotating rods (15). Clamping pads (18) are fixedly connected to one side of each of the two clamping plates (17). A fourth fixing rod (19) is movably connected to one end of the rotating plate (12).
2. The test device for the driver controller of the rail vehicle according to claim 1, characterized in that: The push plate (5) is of a T-shaped structure. Both ends of the two slide rods (6) are fixedly connected to the mounting frame (3).
3. The test device for the driver controller of a rail vehicle according to claim 1, characterized in that: The connecting plate (7) is of an L-shaped structure. The moving plate (8) is of an I-shaped structure.
4. The test device for the driver controller of the rail vehicle according to claim 1, characterized in that: The upper and lower sides of the moving plate (8) are in movable abutment with the mounting frame (3). The rotating plate (12) is semi-circular and of a left-right symmetric structure.
5. The test device for the driver controller of the rail vehicle according to claim 1, characterized in that: The linking plate (13) is of an I-shaped structure. The top and bottom of the linking plate (13) are in abutment with the rotating plate (12).
6. The test device for the driver controller of the rail vehicle according to claim 1, characterized in that: The inside of the linking plate (13) is in abutment with the driven plate (10). The rotating rod (15) is located inside the linking plate (13).
7. The test device for the driver controller of a rail vehicle according to claim 1, characterized in that: The upper and lower ends of the clamping rod (16) and the fourth fixing rod (19) are fixedly connected to the mounting frame (3). The clamping pad (18) is made of rubber material.