Wire harness automatic installation equipment

By designing the automatic installation equipment for wiring harness, the automatic connection between the pin pin and the connection socket is realized, solving the problems of low efficiency and low accuracy caused by manual operation, and improving production efficiency and accuracy.

CN223093290UActive Publication Date: 2025-07-11JIANGSU HUASHENG AUTOMOTIVE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422312263.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-11
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

In the prior art, the connection process between the pin pin and the connecting socket requires manual operation, resulting in low accuracy, slow efficiency and waste of labor.

Method used

An automatic wiring harness installation device is designed, including multiple automation components such as wire feeding, clamping, peeling, socket connection, etc., to realize the automated production of wiring harness.

Benefits of technology

It realizes automation of wire harness peeling, shearing, clamping and socket connection, improves production efficiency and accuracy, and reduces manual configuration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness automatic installation device. The device comprises a rack body, and a first bunching end, a second bunching end, a wire drawing end and a socket installation end which are installed on the rack body. The first wire bunching end comprises a wire feeding assembly, a first hoop assembly used for wire bunching and a first conveying assembly used for feeding and hoop clamping. The wire drawing end comprises a clamping assembly used for clamping the wire harness and a second driving element used for driving the clamping assembly to move forwards / backwards, the clamping assembly is provided with a third driving element used for driving the clamping assembly to clamp / loosen, and a stripping assembly used for stripping and cutting off the wire harness is further arranged between the wire feeding assembly and the clamping assembly. According to the utility model, all steps of wire harness peeling, cutting, hooping, socket connection and the like are integrated, complete automatic production is formed, personnel allocation is greatly reduced, and the production line is optimized.
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Description

Technical Field

[0001] The utility model belongs to the field of pin wire harness production, and particularly relates to an automatic wire harness installation device. Background Art

[0002] Pin pins and connection sockets are commonly used components in electrical connections. With the development of technology, sockets are becoming more and more standardized and require higher precision. Therefore, the requirements for connecting socket terminals between pin pins are also getting higher and higher.

[0003] Socket terminals generally need to be connected to multiple wire harnesses. For each wire harness, the outer skin needs to be peeled off first, and then the wire harness is tightened with a copper clamp and then connected to the socket terminal. This process generally requires manual operation, with low precision, slow efficiency, and waste of labor. Summary of the Invention

[0004] To solve the above technical problems, one technical solution adopted by the utility model is:

[0005] An automatic wire harness installation device, comprising a frame body and a first wire end, a second wire end, a wire drawing end, and a socket installation end installed on the frame body;

[0006] The first wire end includes a wire feeding component, a first clamp component for bundling wires, and a first conveying component for feeding clamps;

[0007] The wire drawing end includes a clamping component for clamping the wire harness and a second driving element for driving the clamping component forward / backward. A third driving element for driving the clamping component to clamp / loosen is provided on the clamping component. There is also a peeling component for peeling and cutting the wire harness between the wire feeding component and the clamping component. A transporting component for transporting the wire harness to the next station and a fourth driving element for driving the transporting component to move left / right are also provided on the frame body;

[0008] The second wire end includes a fixing component for clamping the wire harness on the transporting component, a second clamp component for bundling wires, and a second conveying component for feeding clamps;

[0009] The socket installation end includes a terminal fixing component for fixing the socket terminal and a plugging component for inserting the wire harness into the socket terminal. A fifth driving element for driving the plugging component to move left / right is provided on the frame body.

[0010] Further, a detection end for detecting the quality of the bundled wire is also installed on the frame body, and the detection end is located between the second wire end and the socket installation end;

[0011] The detection end includes a rotating component for driving the wire harness terminal to rotate and a detection component for visual detection.

[0012] Further, the wire feeding assembly includes several groups of wire feeders and a first driving element for driving the wire feeders to slide left / right on the main body of the frame;

[0013] The first conveying assembly is a coiling disc, and a clamp is wound around the coiling disc;

[0014] The first clamp assembly includes a first clamp frame and a pressing block that slides up / down on the first clamp frame. A cutting block is provided below the pressing block, and the cutting block slides up / down on the first clamp frame. An elastic element for resetting is provided inside the cutting block, and a groove for accommodating the clamp is further provided on the cutting block. When the wire feeder feeds the wire harness into the clamp, the pressing block moves downward, pressing the cutting block to move downward to cut the clamp.

[0015] Further, the stripping assembly includes blades symmetrically arranged up and down, and the two groups of blades form a cutting rail.

[0016] Further, the socket mounting end further includes a positioning assembly for inserting the socket terminal into the terminal fixing assembly and a feeding assembly for feeding the terminal fixing assembly. A ejecting assembly for ejecting the socket terminal is further fixed on the main body of the frame.

[0017] Further, the terminal fixing assembly is provided with a feeding channel, the socket terminal is located in the feeding channel, the positioning assembly positions the socket terminal in the feeding channel, and the terminal fixing assembly is further provided with an insertion port, and the wiring harness is inserted through the insertion port by the insertion assembly.

[0018] Advantages of the present utility model:

[0019] The present utility model integrates all steps such as wire harness stripping, cutting, clamping, and socket connection to form a complete automated production, greatly reducing the personnel configuration, optimizing the production line, and improving the production efficiency and production accuracy. Description of the Drawings

[0020] Figure 1 is the overall schematic diagram of the present utility model;

[0021] Figure 2 is the internal schematic diagram of the present utility model after removing the outer shell of the main body of the frame;

[0022] Figure 3 is the schematic diagram of the structure of the first wire end of the present utility model;

[0023] Figure 4 is the present utility model Figure 3 Schematic diagram of the structure of the partial A;

[0024] Figure 5It is a schematic diagram of the wire-drawing end structure of the present utility model;

[0025] Figure 6 is the present utility model Figure 5 Schematic diagram of the structure of partial B;

[0026] Figure 7 is the schematic diagram of the structure of the second wire bundle end of the present utility model;

[0027] Figure 8 is the schematic diagram of the structure of the socket installation end of the present utility model;

[0028] Figure 9 is the present utility model Figure 8 Enlarged schematic diagram of partial C;

[0029] Reference numerals:

[0030] 1. Frame body; 2. First wire bundle end; 21. Wire feeding assembly; 211. Wire feeder; 212. First driving element; 22. First clamp assembly; 221. First clamp frame; 222. Cutting block; 223. Elastic element; 224. Pressing block; 23. First conveying assembly; 3. Wire-drawing end; 31. Clamping assembly; 32. Second driving element; 33. Third driving element; 34. Stripping assembly; 341. Blade; 35. Transport assembly; 36. Fourth driving element; 4. Second wire bundle end; 41. Fixing assembly;

[0031] 42. Second clamp assembly; 43. Second conveying assembly; 5. Socket installation end; 51. Loading assembly;

[0032] 52. Plugging assembly; 53. Terminal fixing assembly; 531. Loading channel; 532. Plug interface; 54. Positioning assembly; 55. Fifth driving element; 56. Ejecting assembly; 6. Detection end; 61. Detection assembly; 62. Rotating assembly. Detailed implementation manners

[0033] The following elaborates on the preferred embodiments of the present utility model in conjunction with the attached drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.

[0034] Embodiment 1:

[0035] As Figures 1 - 9As shown in the figure, a circuit board cutting device includes a frame body 1, a first wire bundling end 2, a second wire bundling end 4, a wire drawing end 3, and a socket mounting end 5 mounted on the frame body 1. Specifically, a detection end 6 for detecting the quality of the wire bundle is also mounted on the frame body 1, and the detection end 6 is located between the second wire bundling end 4 and the socket mounting end 5. The detection end 6 includes a rotating assembly 62 for driving the wire harness terminal to rotate and a detection assembly 61 for visual detection.

[0036] The first wire bundling end 2 includes a wire feeding assembly 21, a first clamp assembly 22 for bundling wires, and a first conveying assembly 23 for feeding the supply clamp. Specifically, the wire feeding assembly 21 includes several groups of wire feeders 211 and a first driving element 212 for driving the wire feeders 211 to slide left / right on the frame body 1.

[0037] The first conveying assembly 23 is a coiling disc, and the clamp is wound on the coiling disc.

[0038] The first clamp assembly 22 includes a first clamp frame 221 and a pressing block 224 that slides up / down on the first clamp frame 221. A cutting block 222 is provided below the pressing block 224. The cutting block 222 slides up / down on the first clamp frame 221. An elastic element 223 for resetting is provided in the cutting block 222. A groove for accommodating the clamp is also provided on the cutting block 222. When the wire feeder 211 feeds the wire harness into the clamp, the pressing block 224 moves downward, pressing the cutting block 222 to move downward to cut the clamp.

[0039] The wire drawing end 3 includes a clamping assembly 31 for clamping the wire harness and a second driving element 32 for driving the clamping assembly forward / backward. A third driving element 33 for driving the clamping assembly 31 to clamp / loosen is provided on the clamping assembly 31. There is also a peeling assembly 34 for peeling and cutting the wire harness between the wire feeding assembly 21 and the clamping assembly 31. A transporting assembly 35 for transporting the wire harness to the next working station is further provided on the frame body 1, and a fourth driving element 36 for driving the transporting assembly 35 to move left / right. Specifically, the peeling assembly 34 includes blades 341 symmetrically arranged up and down, and the two groups of blades form a cutting track.

[0040] The second wire bundling end 4 includes a fixing assembly 41 for clamping the wire harness on the transporting assembly 35, a second clamp assembly 42 for bundling wires, and a second conveying assembly 43 for feeding the supply clamp.

[0041] The socket installation end 5 includes a terminal fixing component 53 for fixing socket terminals and a plugging component 52 for inserting a wire harness into the socket terminals. A fifth driving element 55 for driving the plugging component 52 to move left / right is provided on the frame body 1. Specifically, the socket installation end 5 further includes a positioning component 54 for inserting the socket terminals into the terminal fixing component 53 and a feeding component 51 for feeding the terminal fixing component 53. A ejecting component 56 for ejecting the socket terminals is also fixed on the frame body 1. Specifically, the terminal fixing component 53 is provided with a feeding channel 531, the socket terminals are located in the feeding channel 531, the positioning component 54 positions the socket terminals in the feeding channel 531, the terminal fixing component 53 is further provided with a plugging interface 532, and the plugging component 52 plugs and connects the wire harness through the plugging interface 532.

[0042] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made by using the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present invention.

Claims

1. An automatic wire harness installation device, characterized in that: It includes a frame body (1), as well as a first wire bundle end (2), a second wire bundle end (4), a wire drawing end (3), and a socket mounting end (5) mounted on the frame body (1); The first wire bundle end (2) includes a wire feeding component (21), a first clamping component (22) for bundling wires, and a first conveying component (23) for feeding the clamping band; The wire drawing end (3) includes a clamping component (31) for clamping the wire harness and a second driving element (32) for driving the clamping component forward / backward. A third driving element (33) for driving the clamping component (31) to clamp / loosen is provided on the clamping component (31). There is also a stripping component (34) for stripping and cutting the wire harness between the wire feeding component (21) and the clamping component (31). A conveying component (35) for transporting the wire harness to the next station and a fourth driving element (36) for driving the conveying component (35) to move left / right are also provided on the frame body (1); The second wire bundle end (4) includes a fixing component (41) for clamping the wire harness on the conveying component (35), a second clamping component (42) for bundling wires, and a second conveying component (43) for feeding the clamping band; The socket mounting end (5) includes a terminal fixing component (53) for fixing the socket terminals and a plugging component (52) for inserting the wire harness into the socket terminals. A fifth driving element (55) for driving the plugging component (52) to move left / right is provided on the frame body (1).

2. The automatic wire harness installation device according to claim 1, characterized in that: A detection end (6) for detecting the quality of the wire bundle is also mounted on the frame body (1), and the detection end (6) is located between the second wire bundle end (4) and the socket mounting end (5); The detection end (6) includes a rotating component (62) for driving the wire harness terminal to rotate and a detection component (61) for visual detection.

3. An automatic wire harness installation device according to claim 1, characterized in that: The wire feeding component (21) includes several groups of wire feeders (211) and a first driving element (212) for driving the wire feeders (211) to slide left / right on the frame body (1); The first conveying component (23) is a winding disc, and the clamping band is wound on the winding disc; The first clamping component (22) includes a first clamping frame (221) and a pressing block (224) that slides up / down on the first clamping frame (221). A cutting block (222) is provided below the pressing block (224), and the cutting block (222) slides up / down on the first clamping frame (221). An elastic element (223) for resetting is provided in the cutting block (222). A groove for accommodating the clamping band is also provided on the cutting block (222). When the wire feeder (211) feeds the wire harness into the clamping band, the pressing block (224) moves downward, pressing the cutting block (222) to move downward to cut the clamping band.

4. The automatic wire harness installation device according to claim 1, characterized in that: The stripping component (34) includes blades (341) symmetrically arranged up and down, and the two groups of blades form a cutting track.

5. The automatic wire harness installation device according to claim 1, characterized in that: The socket installation end (5) further includes a positioning component (54) for inserting the socket terminal into the terminal fixing component (53) and a feeding component (51) for feeding the terminal fixing component (53). A ejecting component (56) for ejecting the socket terminal is also fixed on the frame body (1).

6. The automatic wire harness installation device according to claim 5, characterized in that: The terminal fixing component (53) is provided with a feeding channel (531), the socket terminal is located in the feeding channel (531), the positioning component (54) positions the socket terminal in the feeding channel (531), the terminal fixing component (53) is further provided with an insertion interface (532), and the wiring harness is inserted through the insertion interface (532) by the insertion component (52).