Plant feed continuous cooking pot and system

The plant feed continuous steamer system addresses cleaning challenges in extraction tanks by using an automated cleaning mechanism with a rotating disk and high-pressure water jets to maintain purity and prevent blockages.

CN223096169UActive Publication Date: 2025-07-15JINAN NEW SIWEI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420194993.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-07-15
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

In the existing plant feed processing system, it is difficult to effectively clean the residue on the inner wall of the extraction tank, which affects the purity of the next processing and may lead to pipeline clogging.

Method used

A continuous cooking tank and system for plant feed is designed, equipped with an automatic cleaning device, including a cleaning tray and a high-pressure water spray pipe. The motor drive gear and cylinder are used to cooperate to realize the reciprocating movement and rotation of the cleaning tray in the extraction tank, and the inner wall is cleaned with high-pressure water spray.

Benefits of technology

Efficient cleaning of the inner wall of the extraction tank is achieved, residue accumulation is avoided, purity of the next processing is ensured, and pipeline blockage is prevented.

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Abstract

The utility model relates to the technical field of feed processing, in particular to a plant feed continuous cooking pot and system, which comprises a support frame, an extraction pot is fixed on the support frame, the extraction pot comprises a pot body, a plurality of pot lugs are fixed on the circumference of the outer ring of the pot body at equal intervals, and the pot lugs are fixed on the support frame. The tank shoe is located at the top of the supporting frame to support the extraction tank, a feeding port is formed in the top of the tank body, a slag discharging port is formed in the bottom of the tank body, a first steam flange is arranged on the end face of the top of the tank body, the first steam flange is communicated with the extraction tank, and the first steam flange is connected with a reflux condenser through a first steam pipe. The tank body is provided with a plurality of condensate water outlet flanges, a plurality of steam inlet flanges and a reflux liquid inlet flange, and the reflux liquid inlet flange is communicated with the oil-water separator through a reflux pipe. The inner wall of the extraction tank can be better cleaned by controlling the lifting and rotation of the cleaning disc.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed processing, in particular to a continuous cooking tank and system for plant feed. Background Art

[0002] In the existing plant feed processing system, the extraction tank is the main extraction equipment. The cleaning after the extraction tank finishes working is of utmost importance. When the extraction tank is working, some raw material scraps or relatively viscous residues will adhere to the inner wall of the extraction tank. These residues cannot achieve a good cleaning effect by relying on high-pressure water flow flushing. If the residues on the inner wall of the extraction tank are not cleaned in time, it will not only affect the purity of the extraction liquid for the next processing, but also cause pipeline blockage over time. Content of the Utility Model

[0003] The utility model provides a continuous cooking tank and system for plant feed.

[0004] In order to achieve the above object, the utility model adopts the following technical solutions:

[0005] A continuous cooking tank and system for plant feed, including a support frame. The support frame is fixed with an extraction tank. The extraction tank includes a tank body. A feed inlet is provided at the top of the tank body. A steam flange one is provided on the top end face of the tank body. The steam flange one is connected to the extraction tank. The steam flange one is connected to a reflux condenser through a steam pipe one. The tank body is provided with a plurality of condensate outlet flanges, a plurality of steam inlet flanges, and a reflux liquid inlet flange. The reflux liquid inlet flange is connected to an oil-water separator through a reflux pipe. The oil-water separator is connected to a buffer tank through an oil-water pipe. The reflux condenser is connected to the buffer tank through a condensate pipe. A steam flange two is provided at the top of the extraction tank. The steam flange two is connected to an evaporation chamber through a steam pipe two. A connecting pipe is connected to the steam pipe two. The connecting pipe is connected to a final condenser. The buffer tank is connected to the connecting pipe through a buffer pipe. A valve is provided on the buffer pipe. A valve is provided on the steam pipe two. A condensate storage tank is provided at the bottom of the final condenser. The final condenser is connected to the condensate storage tank. The condensate storage tank is provided with a vacuum system interface. A condensate outlet is provided at the bottom of the condensate storage tank. The evaporation chamber is connected to a heater through a pipeline. The heater is connected to a pipeline pump through a heating pipe. The pipeline pump is connected to a filter through a pipeline. The filter is connected to the extraction tank through a pipeline. A steam inlet is provided on the heater. An automatic cleaning device is movably fixed on the support frame. The automatic cleaning device includes a carrier frame. The carrier frame is sleeved on the support frame. A bearing one is provided at the contact position between the carrier frame and the support frame. The support frame is fixed with a gear one. The gear one is located inside the carrier frame. A motor one is fixed on the top end face of the carrier frame. A gear two is fixed at the power output end of the motor one. The gear one meshes with the gear two. A universal wheel mechanism is fixed at the bottom end face of the carrier frame away from the support frame. A carrier housing is fixed on the top end face of the carrier frame. A cylinder is fixed on the top end face of the carrier frame. A bearing two is sleeved on the piston rod of the cylinder. A support column is sleeved on the outer ring of the bearing two. The cylinder is located inside the carrier housing. A motor two is fixed on the end face of the carrier housing facing the support frame. A pulley one is fixed at the power output end of the motor two. A bearing three is sleeved on the outer ring of the carrier housing. A pulley two is fixed on the outer ring of the bearing three. The pulley one is connected to the pulley two through a transmission belt. A plurality of limiting cylinders are fixedly arranged at equal intervals in a circumferential array on the top end face of the pulley two. A sliding column is slidably fixed inside the limiting cylinder. A cleaning disc is fixed at the top end face of the sliding column. A column cylinder is provided at the center position of the bottom end face of the cleaning disc. A bearing four is fixed inside the column cylinder. The inner ring of the bearing four is sleeved on the top end of the support column. A plurality of cleaning belts are fixed on the outer circumferential end face of the cleaning disc. One end of the cleaning belt is fixed on the cleaning disc and the other end is suspended. A plurality of high-pressure water spray pipes are fixedly arranged at equal intervals in a circumferential array on the top end face of the cleaning disc.

[0006] Further, the outer diameter of the cleaning disc is 10 cm less than the inner diameter of the extraction tank.

[0007] Further, a plurality of tank ears are fixedly arranged at equal intervals on the circumferential circle of the outer circle of the tank body, and the tank ears are located at the top of the support frame to support the extraction tank.

[0008] Further, a slag discharge port is arranged at the bottom of the tank body, and a slag discharge door is arranged at the slag discharge port.

[0009] Beneficial effects: In the utility model, the first motor drives the second gear to rotate. The second gear meshes with the first gear to drive the carrier to rotate with the first gear as the center, and automatically moves the cleaning disc to a position coaxial with the extraction tank. The outer diameter of the cleaning disc is 10 cm less than the inside of the extraction tank, so the cleaning disc can move up and down reciprocally in the extraction tank.

[0010] The second motor runs to drive the first pulley to rotate. The first pulley rotates to drive the second pulley to rotate. A third bearing is arranged between the second pulley and the carrier housing, so the second pulley can rotate on the carrier housing. The second pulley rotates to drive the entire cleaning disc to rotate through the sliding column. A plurality of cleaning belts are fixed on the cleaning disc. Since one end of the cleaning belt is fixed on the cleaning disc and the other end of the cleaning belt is suspended, when the cleaning disc rotates at a high speed, the suspended end of the cleaning belt will directly act on the inner wall of the extraction tank under the action of inertia, thus playing a cleaning role.

[0011] The top end face of the carrier is fixedly provided with a cylinder. The cylinder is located inside the carrier housing. The top end of the piston rod of the cylinder is fixedly provided with the inner ring of the second bearing. The outer ring of the second bearing is fixedly provided with a support column. The top of the support column is connected with the cleaning disc through a column cylinder. A second bearing is arranged between the contact part of the piston rod of the cylinder and the support column, so the cylinder does not limit the rotation of the support column following the cleaning disc. The sliding column connected with the cleaning disc is slidably fixed in the limiting cylinder, so the sliding column can move in the limiting cylinder. Therefore, when the cylinder is started to drive the support column to move up and down, the sliding column connected with the cleaning disc does not limit the up and down movement of the cleaning disc. The cleaning disc rotates and moves up and down to truly clean the inner wall of the extraction tank. Description of the Drawings

[0012] Figure 1 is the front view structural schematic diagram of the utility model;

[0013] Figure 2 is the front view structural schematic diagram of the utility model;

[0014] Figure 3 is the utility model Figure 2 partial enlarged view of A in;

[0015] Figure 4 is the front view structural schematic diagram of the utility model;

[0016] Figure 5 is the utility modelFigure 4 Partial enlarged view of B;

[0017] Figure 6 Front view structural schematic diagram of the present utility model;

[0018] Figure 7 The present utility model Figure 6 Partial enlarged view of C in;

[0019] Figure 8 Front view structural schematic diagram of the present utility model;

[0020] Figure 9 Front view structural schematic diagram of the present utility model.

[0021] In the figure: 1 support frame, 2 extraction tank, 3 tank body, 4 tank ear, 5 feed inlet, 6 slag discharge port, 7 steam flange one, 8 steam pipe one, 9 reflux condenser, 10 condensate outlet flange, 11 steam inlet flange, 12 reflux liquid inlet flange, 13 reflux pipe, 14 oil-water separator, 15 buffer tank, 16 oil-water pipe, 17 condensate pipe, 18 steam flange two, 19 steam pipe two, 20 evaporation chamber, 21 connecting pipe, 22 final condenser, 23 buffer pipe, 24 condensate storage tank, 25 heater, 26 heating pipe, 27 pipeline pump, 28 filter, 29 slag discharge door, 30 automatic cleaning device, 31 carrier frame, 32 bearing one, 33 gear one, 34 motor one, 35 gear two, 36 universal wheel mechanism, 37 carrier housing, 38 cylinder, 39 bearing two, 40 support column, 41 motor two, 42 belt pulley one, 43 belt pulley two, 44 bearing three, 45 limiting cylinder, 46 sliding column, 47 cleaning disc, 48 column cylinder, 49 bearing four, 50 cleaning belt, 51 high-pressure water spray pipe, 52 vacuum system interface, 53 condensate outlet, 54 steam inlet. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0023] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0024] Refer to Figures 1-9, A continuous cooking tank and system for plant feed, comprising a support frame 1. The support frame 1 is fixed with an extraction tank 2. The extraction tank 2 includes a tank body 3. A plurality of tank ears 4 are equidistantly fixed on the outer circumference of the tank body 3. The tank ears 4 are located at the top of the support frame 1 to support the extraction tank 2. A feed inlet 5 is arranged at the top of the tank body 3, and a slag discharge port 6 is arranged at the bottom of the tank body 3. A steam flange 1 7 is arranged on the top end face of the tank body 3, and the steam flange 1 7 is connected to the extraction tank 2. The steam flange 1 7 is connected to a reflux condenser 9 through a steam pipe 1 8. The tank body 3 is provided with a plurality of condensate outlet flanges 10, a plurality of steam inlet flanges 11, and a reflux liquid inlet flange 12. The reflux liquid inlet flange 12 is connected to an oil-water separator 14 through a reflux pipe 13. The oil-water separator 14 is connected to a buffer tank 15 through an oil-water pipe 16. The reflux condenser 9 is connected to the buffer tank 15 through a condensate pipe 17. A steam flange 2 18 is arranged at the top of the extraction tank 2, and the steam flange 2 18 is connected to an evaporation chamber 20 through a steam pipe 2 19. A connecting pipe 21 is connected to the steam pipe 2 19. The connecting pipe 21 is connected to a final condenser 22. The buffer tank 15 is connected to the connecting pipe 21 through a buffer pipe 23. A valve is arranged on the buffer pipe 23, and a valve is arranged on the steam pipe 2 19. A condensate storage tank 24 is arranged at the bottom of the final condenser 22, and the final condenser 22 is connected to the condensate storage tank 24. A vacuum tube interface is arranged on the connecting pipe 21. The buffer tank 15 is provided with a vent port, and the oil-water separator 14 is provided with a vent port. The condensate storage tank 24 is provided with a vacuum system interface 52, and a condensate outlet 53 is arranged at the bottom of the condensate storage tank 24. The evaporation chamber 20 is connected to a heater 25 through a pipeline. The heater 25 is connected to a pipeline pump 27 through a heating pipe 26. The pipeline pump 27 is connected to a filter 28 through a pipeline. The filter 28 is connected to the extraction tank 2 through a pipeline. The heater 25 is provided with a steam inlet 54. A slag discharge door 29 is arranged at the slag discharge port 6. An automatic cleaning device 30 is movably fixed on the support frame 1. The automatic cleaning device 30 includes a carrier frame 31. The carrier frame 31 is sleeved on the support frame 1. A bearing 1 32 is arranged at the contact position between the carrier frame 31 and the support frame 1. The support frame 1 is fixed with a gear 1 33. The gear 1 33 is located inside the carrier frame 31. A motor 1 34 is fixed on the top end face of the carrier frame 31. A gear 2 35 is fixed on the power output end of the motor 1 34. The gear 1 33 meshes with the gear 2 35. A universal wheel mechanism 36 is fixed on the bottom end face of the carrier frame 31 away from the support frame 1. A carrier housing 37 is fixed on the top end face of the carrier frame 31. A cylinder 38 is fixed on the top end face of the carrier frame 31. A bearing 2 39 is sleeved on the piston rod of the cylinder 38. A support column 40 is sleeved on the outer circle of the bearing 2 39. The cylinder 38 is located inside the carrier housing 37,On one end face of the bearing housing 37 facing the support frame 1, a second motor 41 is fixed. On the power output end of the second motor 41, a first pulley 42 is fixed. An outer ring of the bearing housing 37 is sleeved with a third bearing 44. On the outer ring of the third bearing 44, a second pulley 43 is fixed. The first pulley 42 is connected to the second pulley 43 through a transmission belt. On the top end face of the second pulley 43, a plurality of limiting cylinders 45 are fixedly arranged at equal intervals in a circumferential array. Inside the limiting cylinder 45, a sliding column 46 is slidably fixed. On the top end face of the sliding column 46, a cleaning disc 47 is fixed. The outer diameter of the cleaning disc 47 is 10 cm smaller than the inner diameter of the extraction tank 2. At the center position of the bottom end face of the cleaning disc 47, a column cylinder 48 is arranged. Inside the column cylinder 48, a fourth bearing 49 is fixed. The inner ring of the fourth bearing 49 is sleeved on the top end of the support column 40. On the outer circumferential end face of the cleaning disc 47, a plurality of cleaning belts 50 are fixed. One end of the cleaning belt 50 is fixed on the cleaning disc 47 and the other end is suspended. On the top end face of the cleaning disc 47, a plurality of high-pressure water spray pipes 51 are fixedly arranged at equal intervals in a circumferential array.,

[0025] Referring to Figures 1-9 As shown, for a continuous cooking tank and system for plant feed of the present utility model, when the automatic cleaning device 30 operates, the first motor 34 starts to drive the second gear 35 to rotate. Since the first gear 33 meshes with the second gear 35 and the first gear 33 is fixed on the support frame 1, the carrier frame 31 is movably fixed on the support frame 1 and the first motor 34 is fixed on the carrier frame 31. Therefore, the first motor 34 drives the second gear 35 to rotate to drive the entire carrier frame 31 to rotate. Since a universal wheel mechanism 36 is fixed on the bottom end face of one end of the carrier frame 31 away from the support frame 1, the universal wheel mechanism 36 mainly supports the carrier frame 31. The first motor 34 operates to drive the carrier frame 31 to rotate with the first gear 33 as the center. When the cleaning disc 47 on the carrier frame 31 moves to the bottom of the extraction tank 2 and is coaxially aligned with the extraction tank 2, the first motor 34 stops rotating and the universal wheel mechanism 36 is locked. At this time, the second motor 41 starts and drives the second pulley 43 to rotate under the action of the belt. The rotation of the second pulley 43 drives the cleaning disc 47 to rotate. While the cleaning disc 47 rotates, the cylinder 38 starts. The piston rod of the cylinder 38 pushes the support column 40 to move up and down in a reciprocating manner. The up and down reciprocating movement of the support column 40 drives the cleaning disc 47 to move up and down in a reciprocating manner. The cleaning disc 47 drives the sliding column 46 to move up and down in the column cylinder 48. A plurality of cleaning belts 50 are fixed on the outer circle of the cleaning disc 47. Since one end of the cleaning belt 50 is fixed on the cleaning disc 47 and the other end is suspended, the rotation of the cleaning disc 47 causes the cleaning belt 50 to float under the action of inertia to clean the inner wall of the extraction tank 2. While the cleaning disc 47 moves up and down in a reciprocating manner, the high-pressure water spray pipes 51 start to spray water to wash the inner wall of the extraction tank 2.,

[0026] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A continuous cooking tank and system for plant feed, characterized in that: It includes a support frame (1), on which an extraction tank (2) is fixed. The extraction tank (2) includes a tank body (3). At the top of the tank body (3), there is a feed inlet (5). On the top end face of the tank body (3), there is a first steam flange (7), which is connected to the extraction tank (2). The first steam flange (7) is connected to a reflux condenser (9) through a first steam pipe (8). The tank body (3) is provided with a plurality of condensate outlet flanges (10), a plurality of steam inlet flanges (11), and a reflux liquid inlet flange (12). The reflux liquid inlet flange (12) is connected to an oil-water separator (14) through a reflux pipe (13). The oil-water separator (14) is connected to a buffer tank (15) through an oil-water pipe (16). The reflux condenser (9) is connected to the buffer tank (15) through a condensate pipe (17). At the top of the extraction tank (2), there is a second steam flange (18), which is connected to an evaporation chamber (20) through a second steam pipe (19). A connecting pipe (21) is connected to the second steam pipe (19), and the connecting pipe (21) is connected to a final condenser (22). The buffer tank (15) is connected to the connecting pipe (21) through a buffer pipe (23), and a valve is provided on the buffer pipe (23). A valve is also provided on the second steam pipe (19). At the bottom of the final condenser (22), there is a condensate storage tank (24), and the final condenser (22) is connected to the condensate storage tank (24). The condensate storage tank (24) is provided with a vacuum system interface (52), and at the bottom of the condensate storage tank (24), there is a condensate outlet (53). The evaporation chamber (20) is connected to a heater (25) through a pipeline. The heater (25) is connected to a pipeline pump (27) through a heating pipe (26). The pipeline pump (27) is connected to a filter (28) through a pipeline, and the filter (28) is connected to the extraction tank (2) through a pipeline. The heater (25) is provided with a steam inlet (54). An automatic cleaning device (30) is movably fixed on the support frame (1). The automatic cleaning device (30) includes a carrier frame (31), which is sleeved on the support frame (1). At the contact position between the carrier frame (31) and the support frame (1), there is a first bearing (32). The support frame (1) is fixed with a first gear (33), which is located inside the carrier frame (31). On the top end face of the carrier frame (31), there is a first motor (34), and a second gear (35) is fixed to the power output end of the first motor (34). The first gear (33) meshes with the second gear (35). At the bottom end face of the end of the carrier frame (31) away from the support frame (1), there is a universal wheel mechanism (36). On the top end face of the carrier frame (31), there is a carrier housing (37). On the top end face of the carrier frame (31), there is a cylinder (38), and a second bearing (39) is sleeved on the piston rod of the cylinder (38).A support column (40) is sleeved outside the outer ring of the second bearing (39). The cylinder (38) is located inside the bearing housing (37). A second motor (41) is fixed to one end face of the bearing housing (37) facing the support frame (1). A first pulley (42) is fixed to the power output end of the second motor (41). A third bearing (44) is sleeved outside the bearing housing (37). A second pulley (43) is fixed to the outer ring of the third bearing (44). The first pulley (42) is connected to the second pulley (43) through a transmission belt. A plurality of limiting cylinders (45) are fixedly arranged at equal intervals in a circumferential array on the top end face of the second pulley (43). A sliding column (46) is slidably fixed inside the limiting cylinder (45). A cleaning disc (47) is fixed to the top end face of the sliding column (46). A column cylinder (48) is arranged at the center of the bottom end face of the cleaning disc (47). A fourth bearing (49) is fixed inside the column cylinder (48). The inner ring of the fourth bearing (49) is sleeved on the top end of the support column (40). A plurality of cleaning belts (50) are fixed to the outer circumferential end face of the cleaning disc (47). One end of the cleaning belt (50) is fixed to the cleaning disc (47) and the other end is suspended. A plurality of high-pressure water spray pipes (51) are fixedly arranged at equal intervals in a circumferential array on the top end face of the cleaning disc (47).

2. The continuous cooking tank and system for plant feed according to claim 1, characterized in that: The outer diameter of the cleaning disk (47) is 10 cm less than the inner diameter of the extraction tank (2).

3. The continuous cooking tank and system for plant feed according to claim 1, characterized in that: A plurality of tank ears (4) are fixedly arranged at equal intervals on the outer circumference of the tank body (3). The tank ears (4) are located at the top of the support frame (1) and play a supporting role for the extraction tank (2).

4. A continuous cooking tank and system for plant feed according to claim 1, characterized in that: A slag discharge port (6) is arranged at the bottom of the tank body (3), and a slag discharge door (29) is arranged at the slag discharge port (6).