Zeolite rotating wheel integrated equipment
The one-body zeolite wheel device integrates cooling and regeneration zones to streamline the treatment process, addressing inefficiencies in existing technologies by reducing transport time and enhancing processing efficiency.
Patent Information
- Application Number
- CN202422238726.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-12
AI Technical Summary
In the prior art, the organic exhaust gas treatment process is too long and needs to be completed through long pipelines and various devices, resulting in low processing efficiency.
A zeolite rotor integrated equipment is designed, integrating cooling chambers, regeneration chambers, intake pipes, outlet pipes, filter pipes, fans, heat exchangers and combustion devices. It is connected through pipelines to shorten the transmission route of organic waste gas and improve processing efficiency.
By shortening the treatment time of organic waste gas, the treatment efficiency of organic waste gas is improved and the treatment cost is reduced.
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Figure CN223096486U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zeolite rotor equipment, in particular to an integrated zeolite rotor equipment. Background Art
[0002] A zeolite rotor is used to concentrate low-concentration organic waste gas with a large air volume into high-concentration organic waste gas with a small air volume, thereby reducing the investment cost and operation cost of subsequent equipment and improving the high-efficiency treatment of VOCS organic waste gas.
[0003] In the prior art, the treatment of organic waste gas needs to pass through a long pipeline before entering the zeolite rotor for treatment. Moreover, after passing through the zeolite rotor, it still needs to pass through various devices and conveying devices before the purified gas can be discharged and the polluted gas can be burned at high temperature, which makes the treatment process of organic waste gas too long, thus reducing the working efficiency of the treatment of organic waste gas. Content of the Utility Model
[0004] The utility model provides an integrated zeolite rotor equipment.
[0005] In order to achieve the above object, the utility model adopts the following technical scheme:
[0006] A zeolite rotor integrated device includes a bottom mounting plate, a lower frame, an upper frame, a zeolite rotor, a servo motor, a synchronous belt, a top mounting plate, a cooling chamber, a cooling zone inlet pipe, a cooling zone outlet pipe, a regeneration chamber, a regeneration zone inlet pipe, a regeneration zone outlet pipe, a support frame, a pre-filtering pipeline, a treatment fan, a first heat exchanger, a purified gas outlet pipe, a regeneration fan, a second heat exchanger, a combustion device, a rotor bearing seat, and a rotor main shaft. A pair of lower frames are symmetrically arranged on the left and right at the upper end of the bottom mounting plate. The lower ends of the pair of lower frames are fixedly connected to the upper end of the bottom mounting plate. A pair of upper frames are symmetrically arranged on the left and right at the upper ends of the pair of lower frames. The lower ends of the pair of upper frames are fixedly connected to the upper ends of the pair of lower frames. A top mounting plate is provided at the upper ends of the pair of upper frames. The bottom of the top mounting plate is fixedly connected to the upper ends of the pair of upper frames. A zeolite rotor is arranged between the pair of upper frames. Rotor bearing seats are provided at the middle bottom of the pair of upper frames. The rotor bearing seats are fixedly connected to the upper frames by bolts. The rotor main shaft is installed at the center of the zeolite rotor. Both ends of the rotor main shaft are rotatably connected to the rotor bearing seats through rotating bearings. Cooling chambers are symmetrically arranged on the left and right of the pair of upper frames. The inner sides of the cooling chambers are fixedly connected to the pair of upper frames. A cooling zone inlet pipe is provided at the upper left side of the cooling chamber. The lower end of the cooling zone inlet pipe passes through the top mounting plate and is fixedly connected and communicated with the upper left side of the cooling chamber. A cooling zone outlet pipe is provided at the upper right side of the cooling chamber. The lower end of the cooling zone outlet pipe passes through the top mounting plate and is fixedly connected and communicated with the upper right side of the cooling chamber. Regeneration chambers are symmetrically arranged on the left and right of the pair of upper frames. The inner sides of the regeneration chambers are fixedly connected to the pair of upper frames. A regeneration zone outlet pipe is provided at the upper left side of the regeneration chamber. The lower end of the regeneration zone outlet pipe passes through the top mounting plate and is fixedly connected and communicated with the upper left side of the regeneration chamber. A cooling zone inlet pipe is provided at the upper right side of the regeneration chamber. The lower end of the regeneration zone inlet pipe passes through the top mounting plate and is fixedly connected and communicated with the upper right side of the regeneration chamber. A treatment fan is provided in front of the cooling zone inlet pipe. The bottom of the treatment fan is fixedly connected to the top mounting plate by bolts. The front side of the cooling zone inlet pipe is fixedly connected and communicated with the air outlet end of the treatment fan through a pipeline. A pre-filtering pipeline is provided on the left side of the treatment fan. The bottom of the pre-filtering pipeline is fixedly connected to the top mounting plate. The right end of the pre-filtering pipe is fixedly connected and communicated with the left air inlet end of the treatment fan through a pipeline. A first heat exchanger is provided in front of the cooling zone outlet pipe. The bottom of the first heat exchanger is fixedly connected to the top mounting plate. The air inlet end at the rear of the first heat exchanger is fixedly connected and communicated with the upper end of the cooling zone outlet pipe through a pipeline. Two air outlet ends are provided at the front of the first heat exchanger. One of them is fixedly connected and communicated with the purified gas outlet pipe, and the other is fixedly connected and communicated with the regeneration zone inlet pipe through a pipeline. A regeneration fan is provided on the left side of the regeneration zone inlet pipe. The bottom of the regeneration fan is fixedly connected to the top mounting plate. The left air inlet end of the regeneration fan is fixedly connected and communicated with the upper end of the regeneration zone outlet pipe through a pipeline.A second heat exchanger is provided at the rear side of the intake pipe of the regeneration area. The bottom of the second heat exchanger is fixedly connected to the top mounting plate. The left air inlet end of the second heat exchanger is fixedly connected and communicated with the rear air outlet end of the regeneration fan through a pipeline.
[0007] Furthermore, a combustion device is provided on the right side of the pair of lower frames. The lower end of the combustion device is fixedly connected to the bottom mounting plate. The right air outlet end of the second heat exchanger is fixedly connected and communicated with the upper end of the combustion device through a pipeline.
[0008] Furthermore, support frames are respectively arranged in the middle of the pair of lower frames. The upper end and the lower end of the support frame are respectively fixedly connected to the lower frames.
[0009] Furthermore, a servo motor is provided at the bottom inside the lower frame. The lower end of the servo motor is fixedly connected to the bottom inside the lower frame through a bracket. The left output end of the servo motor is connected to the zeolite rotor through a synchronous belt for transmission.
[0010] Beneficial effects: By providing a cooling chamber and a regeneration chamber, and centrally installing the cooling area intake pipe, cooling area outlet pipe, regeneration area intake pipe, regeneration area outlet pipe, pre-filter pipe, treatment fan, first heat exchanger, purified gas outlet pipe, regeneration fan, and second heat exchanger above them on the top mounting plate and connecting them through pipelines, the conveying route of the organic waste gas during the treatment process is shortened, the treatment time of the organic waste gas is reduced, and thus the working efficiency of the organic waste gas treatment is improved. Description of the Drawings
[0011] Figure 1 is a schematic three-dimensional structure of the present utility model Figure I ;
[0012] Figure 2 is a schematic three-dimensional structure of the present utility model Figure II ;
[0013] Figure 3 is a schematic three-dimensional installation structure diagram of the lower frame and the zeolite rotor of the present utility model;
[0014] Reference numerals: 1 bottom mounting plate, 2 lower frame, 3 upper frame, 4 zeolite rotor, 5 servo motor, 6 synchronous belt, 7 top mounting plate, 8 cooling chamber, 9 cooling area intake pipe, 10 cooling area outlet pipe, 11 regeneration chamber, 12 regeneration area intake pipe, 13 regeneration area outlet pipe, 14 support frame, 15 pre-filter pipe, 16 treatment fan, 17 first heat exchanger, 18 purified gas outlet pipe, 19 regeneration fan, 20 second heat exchanger, 21 combustion device, 22 rotor bearing seat, 23 rotor main shaft. Detailed Embodiments
[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0016] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0017] Refer to Figures 1-3, a zeolite rotor integrated device, including a bottom mounting plate 1, a lower frame 2, an upper frame 3, a zeolite rotor 4, a servo motor 5, a synchronous belt 6, a top mounting plate 7, a cooling chamber 8, a cooling chamber inlet pipe 9, a cooling chamber outlet pipe 10, a regeneration chamber 11, a regeneration chamber inlet pipe 12, a regeneration chamber outlet pipe 13, a support frame 14, a pre-filter pipe 15, a treatment fan 16, a first heat exchanger 17, a purified gas outlet pipe 18, a regeneration fan 19, a second heat exchanger 20, a combustion device 21, a rotor bearing seat 22, and a rotor main shaft 23. A pair of lower frames 2 are symmetrically arranged on the left and right sides of the upper end of the bottom mounting plate 1. The lower ends of the pair of lower frames 2 are fixedly connected to the upper end of the bottom mounting plate 1. A pair of upper frames 3 are symmetrically arranged on the left and right sides of the upper ends of the pair of lower frames 2. The lower ends of the pair of upper frames 3 are fixedly connected to the upper ends of the pair of lower frames 2. A top mounting plate 7 is provided at the upper ends of the pair of upper frames 3. The bottom of the top mounting plate 7 is fixedly connected to the upper ends of the pair of upper frames 3. A zeolite rotor 4 is arranged between the pair of upper frames 3. Rotor bearing seats 22 are provided at the middle bottom of the pair of upper frames 3. The rotor bearing seats 22 are fixedly connected to the upper frames 3 by bolts. A rotor main shaft 23 is installed at the center of the zeolite rotor 4. Both ends of the rotor main shaft 23 are rotatably connected to the rotor bearing seats 22 through rotary bearings. Cooling chambers 8 are symmetrically arranged on the left and right sides of the pair of upper frames 3. The inner ends of the cooling chambers 8 are fixedly connected to the pair of upper frames 3. A cooling chamber inlet pipe 9 is provided at the upper left side of the upper end of the cooling chamber 8. The lower end of the cooling chamber inlet pipe 9 passes through the top mounting plate 7 and is fixedly connected and communicated with the upper left side of the upper end of the cooling chamber 8. A cooling chamber outlet pipe 10 is provided at the upper right side of the upper end of the cooling chamber 8. The lower end of the cooling chamber outlet pipe 10 passes through the top mounting plate 7 and is fixedly connected and communicated with the upper right side of the upper end of the cooling chamber 8. Regeneration chambers 11 are symmetrically arranged on the left and right sides of the pair of upper frames 3. The inner ends of the regeneration chambers 11 are fixedly connected to the pair of upper frames 3. A regeneration chamber outlet pipe 13 is provided at the upper left side of the upper end of the regeneration chamber 11. The lower end of the regeneration chamber outlet pipe 13 passes through the top mounting plate 7 and is fixedly connected and communicated with the upper left side of the upper end of the regeneration chamber 11. A cooling chamber inlet pipe 9 is provided at the upper right side of the upper end of the regeneration chamber 11. The lower end of the regeneration chamber inlet pipe 12 passes through the top mounting plate 7 and is fixedly connected and communicated with the upper right side of the upper end of the regeneration chamber 11. A treatment fan 16 is provided on the front side of the cooling chamber inlet pipe 9. The bottom of the treatment fan 16 is fixedly connected to the top mounting plate 7 by bolts. The front side of the cooling chamber inlet pipe 9 is fixedly connected and communicated with the air outlet end of the treatment fan 16 through a pipeline. A pre-filter pipe 15 is provided on the left side of the treatment fan 16. The bottom of the pre-filter pipe 15 is fixedly connected to the top mounting plate 7. The right end of the pre-filter pipe is fixedly connected and communicated with the left air inlet end of the treatment fan 16 through a pipeline. A first heat exchanger 17 is provided on the front side of the cooling chamber outlet pipe 10. The bottom of the first heat exchanger 17 is fixedly connected to the top mounting plate 7. The air inlet end at the rear of the first heat exchanger 17 is fixedly connected and communicated with the upper end of the cooling chamber outlet pipe 10 through a pipeline.The front end of the first heat exchanger 17 is provided with two air outlet ends, one of which is fixedly connected and communicated with the purified gas outlet pipe 18, and the other is fixedly connected and communicated with the regeneration area inlet pipe 12 through a pipeline. A regeneration fan 19 is arranged on the left side of the regeneration area inlet pipe 12. The bottom of the regeneration fan 19 is fixedly connected with the top mounting plate 7. The left air inlet end of the regeneration fan 19 is fixedly connected and communicated with the upper end of the regeneration area outlet pipe 13 through a pipeline. A second heat exchanger 20 is arranged at the rear side of the regeneration area inlet pipe 12. The bottom of the second heat exchanger 20 is fixedly connected with the top mounting plate 7. The left air inlet end of the second heat exchanger 20 is fixedly connected and communicated with the rear air outlet end of the regeneration fan 19 through a pipeline.,
[0018] A combustion device 21 is arranged on the right side of the pair of lower frames 2. The lower end of the combustion device 21 is fixedly connected with the bottom mounting plate 1. The right air outlet end of the second heat exchanger 20 is fixedly connected and communicated with the upper end of the combustion device 21 through a pipeline.
[0019] Support frames 14 are arranged in the middle of the pair of lower frames 2. The upper end and the lower end of the support frame 14 are respectively fixedly connected with the lower frame 2.
[0020] A servo motor 5 is arranged at the inner bottom of the lower frame 2. The lower end of the servo motor 5 is fixedly connected with the inner bottom of the lower frame 2 through a bracket. The left output end of the servo motor 5 is connected and driven with the zeolite rotor 4 through a synchronous belt 6.
[0021] Working principle:
[0022] The organic waste gas first enters the pre-filtering pipeline 15 for preliminary filtering, and then the processing fan 16 drives the organic waste gas to enter the cooling area chamber 8 from the cooling area inlet pipe 9, then enters the zeolite rotor 4 for reaction, and then enters the first heat exchanger 17 from the cooling area outlet pipe 10 for heat exchange. Part of the gas after heat exchange is discharged from the purified gas outlet pipe 18, and the other part enters the regeneration area chamber 11 through a pipeline and the regeneration area inlet pipe 12. Subsequently, the regeneration fan 19 drives the organic waste gas to enter the second heat exchanger 20 from the regeneration area outlet pipe 13 for secondary heat exchange, and then the second heat exchanger 20 transports the exchanged gas to the combustion device 21 on the right side for combustion, completing the treatment of the organic waste gas.
[0023] By arranging the cooling area chamber 8 and the regeneration area chamber 11, and centrally installing the cooling area inlet pipe 9, the cooling area outlet pipe 10, the regeneration area inlet pipe 12, the regeneration area outlet pipe 13, the pre-filtering pipeline 15, the processing fan 16, the first heat exchanger 17, the purified gas outlet pipe 18, the regeneration fan 19, and the second heat exchanger 20 above them on the top mounting plate 7 and connecting them through pipelines, the transportation route of the organic waste gas during the treatment process is shortened, the treatment time of the organic waste gas is reduced, and thus the working efficiency of the organic waste gas treatment is improved.
[0024] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and inventive concept of the present utility model, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.
Claims
1. An integrated zeolite rotary wheel device, characterized in that: Including a bottom mounting plate (1), a lower frame (2), an upper frame (3), a zeolite rotor (4), a servo motor (5), a synchronous belt (6), a top mounting plate (7), a cooling chamber (8), a cooling chamber inlet pipe (9), a cooling chamber outlet pipe (10), a regeneration chamber (11), a regeneration chamber inlet pipe (12), a regeneration chamber outlet pipe (13), a support frame (14), a pre-filter pipe (15), a treatment fan (16), a heat exchanger I (17), a purified gas outlet pipe (18), a regeneration fan (19), a heat exchanger II (20), a combustion device (21), a rotor bearing seat (22), and a rotor main shaft (23). A pair of lower frames (2) are symmetrically arranged on the left and right at the upper end of the bottom mounting plate (1). The lower ends of the pair of lower frames (2) are fixedly connected to the upper end of the bottom mounting plate (1). A pair of upper frames (3) are symmetrically arranged on the left and right at the upper ends of the pair of lower frames (2). The lower ends of the pair of upper frames (3) are fixedly connected to the upper ends of the pair of lower frames (2). A top mounting plate (7) is provided at the upper ends of the pair of upper frames (3). The bottom of the top mounting plate (7) is fixedly connected to the upper ends of the pair of upper frames (3). A zeolite rotor (4) is arranged between the pair of upper frames (3). Rotor bearing seats (22) are provided at the middle bottom of the pair of upper frames (3). The rotor bearing seats (22) are fixedly connected to the upper frames (3) by bolts. A rotor main shaft (23) is installed at the center of the zeolite rotor (4). Both ends of the rotor main shaft (23) are rotatably connected to the rotor bearing seats (22) through rotary bearings. Cooling chambers (8) are symmetrically arranged on the left and right of the pair of upper frames (3). The inner ends of the cooling chambers (8) are fixedly connected to the pair of upper frames (3). A cooling chamber inlet pipe (9) is provided at the upper left side of the upper end of the cooling chamber (8). The lower end of the cooling chamber inlet pipe (9) passes through the top mounting plate (7) and is fixedly connected and communicated with the upper left side of the upper end of the cooling chamber (8). A cooling chamber outlet pipe (10) is provided at the upper right side of the upper end of the cooling chamber (8). The lower end of the cooling chamber outlet pipe (10) passes through the top mounting plate (7) and is fixedly connected and communicated with the upper right side of the upper end of the cooling chamber (8). Regeneration chambers (11) are symmetrically arranged on the left and right of the pair of upper frames (3). The inner ends of the regeneration chambers (11) are fixedly connected to the pair of upper frames (3). A regeneration chamber outlet pipe (13) is provided at the upper left side of the upper end of the regeneration chamber (11). The lower end of the regeneration chamber outlet pipe (13) passes through the top mounting plate (7) and is fixedly connected and communicated with the upper left side of the upper end of the regeneration chamber (11). A cooling chamber inlet pipe (9) is provided at the upper right side of the upper end of the regeneration chamber (11). The lower end of the regeneration chamber inlet pipe (12) passes through the top mounting plate (7) and is fixedly connected and communicated with the upper right side of the upper end of the regeneration chamber (11). A treatment fan (16) is provided on the front side of the cooling chamber inlet pipe (9). The bottom of the treatment fan (16) is fixedly connected to the top mounting plate (7) by bolts. The front side of the cooling chamber inlet pipe (9) is fixedly connected and communicated with the air outlet end of the treatment fan (16) through a pipeline.The left side of the processing fan (16) is provided with a pre-filtering pipeline (15). The bottom of the pre-filtering pipeline (15) is fixedly connected to the top mounting plate (7). The right end of the pre-filtering pipeline is fixedly connected and communicated with the left air inlet end of the pipeline processing fan (16). The front side of the cooling zone outlet pipe (10) is provided with a first heat exchanger (17). The bottom of the first heat exchanger (17) is fixedly connected to the top mounting plate (7). The air inlet end at the rear end of the first heat exchanger (17) is fixedly connected and communicated with the upper end of the cooling zone outlet pipe (10) through a pipeline. The front end of the first heat exchanger (17) is provided with two air outlet ends, one of which is fixedly connected and communicated with the purified gas outlet pipe (18), and the other is fixedly connected and communicated with the regeneration zone inlet pipe (12) through a pipeline. The left side of the regeneration zone inlet pipe (12) is provided with a regeneration fan (19). The bottom of the regeneration fan (19) is fixedly connected to the top mounting plate (7). The left air inlet end of the regeneration fan (19) is fixedly connected and communicated with the upper end of the regeneration zone outlet pipe (13) through a pipeline. The rear side of the regeneration zone inlet pipe (12) is provided with a second heat exchanger (20). The bottom of the second heat exchanger (20) is fixedly connected to the top mounting plate (7). The left air inlet end of the second heat exchanger (20) is fixedly connected and communicated with the rear air outlet end of the regeneration fan (19) through a pipeline., 2. The integrated zeolite rotor device according to claim 1, characterized in that: On the right side of the pair of lower frames (2), there is a combustion device (21). The lower end of the combustion device (21) is fixedly connected to the bottom mounting plate (1). The air outlet end on the right side of the second heat exchanger (20) is fixedly connected and communicated with the upper end of the combustion device (21) through a pipeline.
3. The integrated zeolite rotor device according to claim 1, characterized in that: Support frames (14) are respectively arranged in the middle of the pair of lower frames (2). The upper end and the lower end of the support frame (14) are respectively fixedly connected to the lower frame (2).
4. The integrated zeolite rotor device according to claim 1, wherein: A servo motor (5) is provided at the inner bottom of the lower frame (2). The lower end of the servo motor (5) is fixedly connected to the inner bottom of the lower frame (2) through a bracket. The left output end of the servo motor (5) is connected to the zeolite rotor (4) through a synchronous belt (6) for transmission.