Plastic spraying machine for road guardrail plate
The highway guardrail coating system addresses misalignment and instability issues by employing a synchronized wheel engagement and precise alignment mechanism, ensuring stable and efficient coating on elongated and wavy guardrails.
Patent Information
- Application Number
- CN202421804137.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-29
AI Technical Summary
When existing spraying equipment sprays road guardrails, the guardrails are prone to offset and shake, and need to be repeatedly adjusted, resulting in low spraying efficiency.
It adopts components such as base, side frame, top support frame, sprayer, clamping wheel and servo motor. Through the drive system and servo motor, the stable clamping and precise position adjustment of the guardrail plate are achieved, and the stability and accuracy of the spraying process are improved.
It realizes stable clamping and convenient position adjustment of the guardrail plate, improves the stability and accuracy of the spraying process, and improves the spraying efficiency.
Smart Images

Figure CN223097061U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plastic spraying, and more specifically, particularly relates to a plastic spraying machine for highway guardrails. Background Art
[0002] Highway guardrails are an important part of road traffic safety facilities. By setting obstacles on the edge of the road, vehicles are prevented from running off the road, thereby reducing the occurrence of traffic accidents. Spray coating machine, also known as spray coating machine or electrostatic spray coating machine, is an industrial equipment that sprays powder coating onto the surface of the workpiece through electrostatic spraying technology. In the process of highway guardrail processing, the spray coating machine is mainly used to spray the surface material of the highway guardrail.
[0003] In the prior art, the authorization publication number "CN219664125U" discloses a "metal sheet spraying device"; it includes: a base, a workbench, a clamping mechanism and a spraying mechanism; a workbench that can rotate intermittently is fixedly arranged horizontally above the base, and a plurality of clamping mechanisms are arranged at equal intervals on the workbench, and a spraying mechanism for double-sided spraying of a workpiece rotated to the bottom and clamped in the clamping mechanism is vertically and liftably arranged above the base located next to the workbench, the spraying mechanism includes: a spraying pipe, a spray head and a spraying pump; spraying pipes that can move back and forth along the length direction of the workpiece are horizontally and liftably arranged on both sides of the workpiece, and a plurality of spray heads connected to their inner cavities are fixedly arranged at equal intervals on the facing surfaces of the two spraying pipes. The metal sheet spraying device overcomes the problem that the existing metal material surface can only be sprayed in a single manner, and the staff needs to turn the plate over to spray the other side, and the spraying operation cannot be performed continuously, which reduces the spraying efficiency.
[0004] The above-mentioned "metal plate spraying device" still has some disadvantages, for example: the existing highway guardrail plate has a wave-shaped shape, which is difficult to clamp during the spraying process. It is often placed flat on the surface of the sprayer for spraying, which will cause deviation and shaking during the spraying process. At the same time, the guardrail plate is long, and the position of the guardrail plate needs to be repeatedly adjusted during the spraying process, which is cumbersome;
[0005] For this reason, a highway guardrail plate spraying machine is proposed here to solve the above-mentioned problems. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a highway guardrail plate spraying machine to solve the problems mentioned in the background technology that deviation and shaking will occur during the spraying process, and at the same time, the guardrail plate is long and the position of the guardrail plate needs to be repeatedly adjusted during the spraying process.
[0007] To achieve the above objectives, the utility model is realized through the following technical solutions: a plastic spraying machine for highway guardrail plates, including a base. A side frame is provided on the top of the base. A top support frame is fixedly connected to the top of the side frame. A spraying machine is fixedly connected to the top of the top support frame. A plastic spraying head is fixedly connected to the bottom of the spraying machine. A guardrail plate body is provided on the top of the base. A bottom fixing frame is fixedly connected to one side of the base. A driving motor is fixedly connected to one side of the bottom fixing frame. A driving inclined rod is fixedly connected to the output shaft of the driving motor. A first inclined gear disc is fixedly sleeved on the surface of the driving inclined rod. A second inclined gear disc is meshed and connected to one side of the first inclined gear disc. An outer driving rod is fixedly connected to one side of the second inclined gear disc. A clamping wheel is fixedly connected to one side of the outer driving rod.
[0008] Preferably: A side support frame is fixedly connected to the top of the base. A first limiting hole is formed on the surface of the side support frame. A first bearing needle roller is movably connected to the inside of the first limiting hole. A side shaft rod is arranged on one side of the first bearing needle roller. A communication groove is formed on the surface of the side shaft rod. A support wheel is movably sleeved on one side of the side shaft rod.
[0009] Preferably: A bottom slide rail is formed on the surface of the base. A bottom sliding frame is fixedly connected to the bottom of the side frame. One side of the bottom slide rail is slidably connected to one side of the bottom sliding frame.
[0010] Preferably: A servo motor is fixedly connected to one side of the base. A threaded rod is fixedly connected to the output shaft of the servo motor. A side connecting frame is fixedly connected to one side of the side frame. A threaded hole is formed on one side of the side connecting frame. The inside of the threaded hole is threadedly connected to the surface of the threaded rod.
[0011] Preferably: One end of the threaded rod is movably connected to a bearing disc. A side support plate is movably connected to one side of the bearing disc.
[0012] Preferably: An outer fixing frame is fixedly connected to the top of the base. A limiting outer ring is arranged on one side of the outer fixing frame. A second bearing needle roller is movably connected to the inside of the limiting outer ring.
[0013] Compared with the prior art, the utility model provides a plastic spraying machine for highway guardrail plates, which has the following
[0014] Beneficial effects:
[0015] 1) During the operation of the highway guardrail board plastic spraying machine, the rotating outer transmission rod drives the clamping wheels to rotate synchronously. Multiple parallel and juxtaposed clamping wheels drive the guardrail board body to move horizontally, so that the horizontal position of the guardrail board body on the surface of the base can be adjusted portably, improving the portability of adjusting the guardrail board body. At the same time, the limiting outer ring on one side of the outer fixing frame is sleeved on the surface of the outer transmission rod, and the surface of the outer transmission rod is slidably connected with the inner side of the limiting outer ring through the second bearing needle roller, which can improve the rotation stability of the outer transmission rod;
[0016] 2) During the operation of the highway guardrail board plastic spraying machine, when the guardrail board body is adjusted horizontally by the rotation of the clamping wheels, it is supported by multiple supporting wheels on the surface of the base at this time. And during the rotation of the supporting wheels, they are sleeved on the surface of the side shaft rod through the first limiting holes opened on the surface of the side support frame, which can support the supporting wheels. And the inner side of the first limiting holes is movably connected with the surface of the communication groove through the first bearing needle roller, reducing the extra friction caused when the first limiting holes support the side shaft rod, improving the rotation stability of the supporting wheels, and stably supporting the moving guardrail board body;
[0017] 3) During the operation of the highway guardrail board plastic spraying machine, during the rotation of the threaded rod, through the threaded connection of the threaded hole, when the threaded rod rotates, it drives the side connecting frame to move horizontally. And through the fixation of the side connecting frame and the side frame, the side frame can be adjusted to move horizontally by driving with the servo motor, so that the horizontal position of the plastic spraying head on the top of the base can be quickly adjusted, improving the accuracy during the plastic spraying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:
[0019] Figure 1 is a schematic diagram of the overall external structure of the present invention;
[0020] Figure 2 is a schematic diagram of the structure of the supporting wheel of the present invention;
[0021] Figure 3 is a schematic diagram of the structure of the outer fixing frame of the present invention;
[0022] Figure 4 is a schematic diagram of the structure of the side support frame of the present invention;
[0023] Figure 5 is a schematic diagram of the structure of the base of the present invention;
[0024] Figure 6Schematic diagram of the threaded rod structure of the present utility model;
[0025] Description of the reference numerals in the figure: 1, base; 2, guardrail plate body; 3, side frame; 4, top support frame; 5, spraying machine; 6, powder spraying head; 701, side support frame; 702, side shaft rod; 703, support wheel; 704, communication groove; 705, first needle bearing; 706, first limiting hole; 801, bottom fixing frame; 802, driving motor; 803, driving inclined rod; 804, first bevel gear disc; 805, second bevel gear disc; 806, outer transmission rod; 807, clamping wheel; 808, outer fixing frame; 809, limiting outer ring; 8010, second needle bearing; 901, bottom slide rail; 902, bottom sliding frame; 903, servo motor; 904, threaded rod; 905, bearing disc; 906, side support plate; 907, side connecting frame; 908, threaded hole. Specific embodiments
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figures 1 to 6 , the present utility model provides a technical solution: a powder spraying and painting machine for highway guardrail plates, including a base 1, a side frame 3 is arranged on the top of the base 1, a top support frame 4 is fixedly connected to the top of the side frame 3, a spraying machine 5 is fixedly connected to the top of the top support frame 4, a powder spraying head 6 is fixedly connected to the bottom of the spraying machine 5, a guardrail plate body 2 is arranged on the top of the base 1, a bottom fixing frame 801 is fixedly connected to one side of the base 1, a driving motor 802 is fixedly connected to one side of the bottom fixing frame 801, a driving inclined rod 803 is fixedly connected to the output shaft of the driving motor 802, a first bevel gear disc 804 is fixedly sleeved on the surface of the driving inclined rod 803, a second bevel gear disc 805 is meshed and connected to one side of the first bevel gear disc 804, an outer transmission rod 806 is fixedly connected to one side of the second bevel gear disc 805, and a clamping wheel 807 is fixedly connected to one side of the outer transmission rod 806.
[0028] It should be noted that both the inner and outer sides of the guardrail plate body 2 will contact the inner sides of a plurality of clamping wheels 807. At this time, after the driving motor 802 is started, the driving inclined rod 803 can be driven to rotate by the driving motor 802.
[0029] In this embodiment, a side support frame 701 is fixedly connected to the top of the base 1. A first limiting hole 706 is formed on the surface of the side support frame 701. A first bearing needle 705 is movably connected inside the first limiting hole 706. A side shaft rod 702 is provided on one side of the first bearing needle 705. A communication groove 704 is formed on the surface of the side shaft rod 702. A support wheel 703 is movably sleeved on one side of the side shaft rod 702.
[0030] It should be noted that when the guardrail plate body 2 is horizontally adjusted by rotating the clamping wheel 807, it will be supported by a plurality of support wheels 703 on the surface of the base 1 at this time. And during the rotation of the support wheel 703, it will be sleeved on the surface of the side shaft rod 702 through the first limiting hole 706 formed on the surface of the side support frame 701, which can support the support wheel 703.
[0031] In this embodiment, a bottom slide rail 901 is formed on the surface of the base 1. A bottom sliding frame 902 is fixedly connected to the bottom of the side frame 3. One side of the bottom slide rail 901 is slidably connected to one side of the bottom sliding frame 902.
[0032] It should be noted that by sliding the bottom sliding frame 902 along the surface of the bottom slide rail 901, the stability of the horizontal movement of the side frame 3 can be improved, and the accuracy during the movement of the side frame 3 can be improved.
[0033] In this embodiment, a servo motor 903 is fixedly connected to one side of the base 1. A threaded rod 904 is fixedly connected to the output shaft of the servo motor 903. A side connecting frame 907 is fixedly connected to one side of the side frame 3. A threaded hole 908 is formed on one side of the side connecting frame 907. The inner side of the threaded hole 908 is threadedly connected to the surface of the threaded rod 904.
[0034] It should be noted that during the rotation of the threaded rod 904, through the threaded connection of the threaded hole 908, when the threaded rod 904 rotates, it drives the side connecting frame 907 to move horizontally. And through the fixation of the side connecting frame 907 and the side frame 3, the side frame 3 can be adjusted to move horizontally by driving the servo motor 903.
[0035] In this embodiment, one end of the threaded rod 904 is movably connected to a bearing disc 905. One side of the bearing disc 905 is movably connected to a side support plate 906.
[0036] It should be noted that by driving the threaded rod 904 to rotate by the servo motor 903, the rotating threaded rod 904 will be movably connected and supported on one side of the side support plate 906 through the bearing disc 905 at one end, and the side support plate 906 is used to support the threaded rod 904.
[0037] In this embodiment, an external fixing frame 808 is fixedly connected to the top of the base 1. A limiting outer ring 809 is arranged on one side of the external fixing frame 808, and a second bearing needle roller 8010 is movably connected to the inner side of the limiting outer ring 809.
[0038] It should be noted that the surface of the external transmission rod 806 is slidably connected to the inner side of the limiting outer ring 809 through the second bearing needle roller 8010, which can improve the rotation stability of the external transmission rod 806.
[0039] Specific usage mode and function of this embodiment: During the daily work of the highway guardrail board powder spraying machine, first place the guardrail board body 2 along one side of the base 1. The inner and outer sides of the guardrail board body 2 will contact the inner sides of multiple clamping wheels 807. At this time, after starting the transmission motor 802, the transmission motor 802 can drive the transmission inclined rod 803 to rotate. The rotating transmission inclined rod 803 will drive multiple first bevel gear disks 804 to rotate. Through the meshing connection between the first bevel gear disk 804 and the second bevel gear disk 805, when the first bevel gear disk 804 rotates, it can drive the second bevel gear disk 805 to rotate. The rotating second bevel gear disk 805 will drive the external transmission rod 806 to rotate. The rotating external transmission rod 806 will drive the clamping wheels 807 to rotate synchronously. Multiple parallel and juxtaposed clamping wheels 807 will drive the guardrail board body 2 to move horizontally, so as to adjust the horizontal position of the guardrail board body 2 on the surface of the base 1 portably, thereby improving the portability of adjusting the guardrail board body 2. At the same time, the limiting outer ring 809 on one side of the external fixing frame 808 is sleeved on the surface of the external transmission rod 806, and the surface of the external transmission rod 806 is slidably connected to the inner side of the limiting outer ring 809 through the second bearing needle roller 8010, which can improve the rotation stability of the external transmission rod 806;
[0040] After starting the spraying machine 5 at the top of the top support frame 4, the spraying machine 5 can drive the powder spraying head 6 to work, and use the powder spraying head 6 to perform powder spraying on the surface of the guardrail board body 2. When the guardrail board body 2 is adjusted horizontally by rotating the clamping wheels 807, it will be supported by multiple support wheels 703 on the surface of the base 1 at this time. During the rotation of the support wheels 703, the support wheels 703 will be supported by being sleeved on the surface of the side shaft rod 702 through the first limiting holes 706 opened on the surface of the side support frame 701. The inner side of the first limiting holes 706 is movably connected to the surface of the communication groove 704 through the first bearing needle roller 705, reducing the extra friction caused by the first limiting holes 706 when supporting the side shaft rod 702, improving the rotation stability of the support wheels 703, and stably supporting the moving guardrail board body 2;
[0041] After the servo motor 903 is started, the threaded rod 904 can be driven to rotate by the servo motor 903. The rotating threaded rod 904 is movably connected and supported on one side of the side support plate 906 through a bearing plate 905 at one end. The side support plate 906 is used to support the threaded rod 904. During the rotation of the threaded rod 904, through the threaded connection of the threaded hole 908, when the threaded rod 904 rotates, the side connection frame 907 is driven to move horizontally. And through the fixation of the side connection frame 907 and the side frame 3, when the side frame 3 is adjusted to move horizontally after the servo motor 903 is driven, the horizontal position of the spraying head 6 on the top of the base 1 can be quickly adjusted, improving the accuracy during the spraying process;
[0042] Contents not described in detail in this specification, such as the spraying machine 5, the spraying head 6, the servo motor 903, and the transmission motor 802, etc., belong to the prior art well-known to those skilled in the art and do not belong to the key points of the present invention. Therefore, they will not be elaborated here.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. Plastic spraying machine for highway guardrail board, including a base (1), characterized in that: A side frame (3) is provided at the top of the base (1). A top support frame (4) is fixedly connected to the top of the side frame (3). A spraying machine (5) is fixedly connected to the top of the top support frame (4). A plastic spraying head (6) is fixedly connected to the bottom of the spraying machine (5). A guardrail plate body (2) is provided at the top of the base (1). A bottom fixed frame (801) is fixedly connected to one side of the base (1). A driving motor (802) is fixedly connected to one side of the bottom fixed frame (801). A driving inclined rod (803) is fixedly connected to the output shaft of the driving motor (802). A first bevel gear disc (804) is fixedly sleeved on the surface of the driving inclined rod (803). A second bevel gear disc (805) is meshed and connected to one side of the first bevel gear disc (804). An outer transmission rod (806) is fixedly connected to one side of the second bevel gear disc (805). A clamping wheel (807) is fixedly connected to one side of the outer transmission rod (806).
2. The plastic spraying machine for highway guardrail plates according to claim 1, characterized in that: A side support frame (701) is fixedly connected to the top of the base (1). A first limiting hole (706) is formed on the surface of the side support frame (701). A first bearing needle (705) is movably connected inside the first limiting hole (706). A side shaft rod (702) is arranged on one side of the first bearing needle (705). A communication groove (704) is formed on the surface of the side shaft rod (702). A support wheel (703) is movably sleeved on one side of the side shaft rod (702).
3. The plastic spraying machine for highway guardrail plates according to claim 2, wherein: A bottom slide rail (901) is formed on the surface of the base (1). A bottom sliding frame (902) is fixedly connected to the bottom of the side frame (3). One side of the bottom slide rail (901) is slidably connected to one side of the bottom sliding frame (902).
4. The plastic spraying machine for highway guardrail plates according to claim 3, characterized in that: A servo motor (903) is fixedly connected to one side of the base (1). A threaded rod (904) is fixedly connected to the output shaft of the servo motor (903). A side connection frame (907) is fixedly connected to one side of the side frame (3). A threaded hole (908) is formed on one side of the side connection frame (907). The inside of the threaded hole (908) is threadedly connected to the surface of the threaded rod (904).
5. The plastic spraying machine for highway guardrail plates according to claim 4, characterized in that: One end of the threaded rod (904) is movably connected to a bearing disc (905). A side support plate (906) is movably connected to one side of the bearing disc (905).
6. The plastic spraying machine for highway guardrail plates according to claim 5, characterized in that: An outer fixed frame (808) is fixedly connected to the top of the base (1). A limiting outer ring (809) is arranged on one side of the outer fixed frame (808). A second bearing needle (8010) is movably connected inside the limiting outer ring (809).
Citation Information
Patent Citations
Metal plate plastic spraying device
CN219664125U