Steel shot screening device

The multi-layered vibrating sieve system with an elevating conveyor and dust control addresses inefficiencies in manual steel ball sorting, ensuring high-efficiency and reduced contamination in the sorting process.

CN223097324UActive Publication Date: 2025-07-15SHANDONG HONGTIAN WIND POWER STEEL TOWER
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Patent Information

Application Number
CN202421967727.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-15
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing steel ball screening equipment is inefficient, inconvenient to manual operation, and is prone to blockage, affecting the quality of the screening.

Method used

Multi-layer vibrating screen assembly is used to combine with lifting conveying mechanism, and multi-layer screening is achieved through inclined multi-layer vibrating screen assembly and lifting conveying mechanism, combining vibration and sequential feeding to avoid clogging, and separation of steel balls at different levels is achieved through separation boxes and separation collection boxes.

Benefits of technology

Multi-layer screening of steel balls is realized, with a simple structure and high screening efficiency, avoiding blockage and improving the cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel shot screening, and provides a steel shot screening device which comprises a machine frame, a multi-layer vibrating screen assembly which is obliquely arranged is connected to the machine frame, a plurality of tension springs are arranged between the multi-layer vibrating screen assembly and the machine frame, and a lifting type conveying mechanism is connected to the obliquely-arranged top of the multi-layer vibrating screen assembly. The end, away from the multi-layer vibrating screen assembly, of the lifting type conveying mechanism is arranged in the mixed steel shot filling box, the bottom of the multi-layer vibrating screen assembly abuts against a waste collecting hopper, the bottom of the waste collecting hopper communicates with a waste box, the obliquely-arranged bottom of the multi-layer vibrating screen assembly is connected with a separating box, and the separating box is connected with a separating and collecting box. The steel shot screening device can achieve multi-layer screening of steel shots, and is simple in structure and high in screening efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel shot screening, in particular to a steel shot screening device. Background Technique

[0002] Steel shot is a commonly used metal workpiece processing material. The steel shot has a dense structure and uniform particle size. Treating the surface of metal workpieces with steel shot can increase the surface pressure of the metal workpieces and improve the anti-fatigue performance of the workpieces. Treating the surface of metal workpieces with steel shot has the characteristics of fast cleaning speed. The steel shot and steel grit have moderate hardness and good resilience performance. The inner corners and complex workpieces can be cleaned evenly and quickly, shortening the surface treatment time and improving the work efficiency. Therefore, it is a very good surface treatment material.

[0003] After the steel shot is used for a period of time, it is necessary to screen the steel shot, select the qualified steel shot, and recycle the unqualified steel shot and steel ash. At present, some factories need to manually screen the steel shot with the help of a sieve, which is inconvenient to operate, has low screening efficiency, and serious environmental pollution during screening; in addition, there are also some steel shot screening devices, such as a Chinese utility model patent with the patent number CN202020095816.8 and the patent name of a steel shot rough screening device, which includes a stirring cylinder, a steel shot adding port is installed on the left side of the end of the stirring cylinder, a driving motor is installed on the left side of the stirring cylinder, a base is arranged at the bottom of the driving motor, the driving end of the driving motor penetrates through the left side wall of the stirring cylinder and extends into the interior of the stirring cylinder to be connected with a stirrer, a waste collection box is installed at the bottom of the stirring cylinder, a first filter screen is installed on the left side of the end of the waste collection box and below the stirrer, a steel shot discharge port is installed on the right side of the stirring cylinder, a second filter screen is installed on the right side of the end of the waste collection box and below the steel shot discharge port, and a cover plate is installed on the front of the waste collection box through bolts. Although the above device can realize the screening of steel shot, it needs to rely on the driving motor to drive the spiral stirrer, and the spiral stirrer drives the steel shot to move and screen in the stirring cylinder. Since it is necessary to drive the steel shot to move through the spiral stirrer, the screening efficiency is relatively low, and if too many steel shots are put in at one time, it is easy to get stuck on the filter screen, resulting in blockage and affecting the screening quality. Summary of the Utility Model

[0004] In order to overcome the defects of the above-mentioned prior art, the utility model provides a steel shot screening device, which can realize multi-layer screening of steel shot, has a simple structure and high screening efficiency.

[0005] To solve the above technical problems, the technical solution of the utility model is:

[0006] A steel shot screening device, comprising a frame, on which a multi-layer vibrating screen assembly arranged obliquely is connected. There are several tension springs between the multi-layer vibrating screen assembly and the frame. The top of the multi-layer vibrating screen assembly arranged obliquely is connected with a lifting conveyor mechanism. One end of the lifting conveyor mechanism away from the multi-layer vibrating screen assembly is arranged in a mixed steel shot filling box. The bottom of the multi-layer vibrating screen assembly abuts against a waste collection hopper. The bottom of the waste collection hopper communicates with a waste box. The bottom of the multi-layer vibrating screen assembly arranged obliquely is connected with a separation box, and the separation box is connected with a separation and collection box.

[0007] As an improved technical solution, the multi-layer vibrating screen assembly includes two baffles arranged oppositely. The two baffles are respectively connected with the frame through several tension springs. Vibrators are respectively installed on both sides of the two baffles. Several screen meshes are arranged vertically between the two baffles. The screen mesh arranged at the top of the baffle is connected with the lifting conveyor mechanism, and the bottom of the screen mesh is connected with the separation box.

[0008] As an improved technical solution, along the vertical direction, the mesh holes of several screen meshes gradually decrease.

[0009] As an improved technical solution, dust covers are also installed on the tops of the two baffles. Curtains are respectively connected to both ends of the dust covers close to the lifting conveyor mechanism and the separation box.

[0010] As an improved technical solution, the separation box includes a box body. Several separation plates are arranged vertically on the box body. The inner cavity of the box body is divided into several separation chambers by the several separation plates. Feed inlets are arranged at one ends of the several separation chambers close to the multi-layer vibrating screen assembly. The feed inlets are arranged corresponding to the screen meshes. A discharge chute is communicated with each separation chamber, and the discharge chutes are respectively connected with the separation and collection box.

[0011] As an improved technical solution, the discharge chutes are respectively arranged on different sides of the box body.

[0012] As an improved technical solution, the lifting conveyor mechanism includes a lifting frame. The mixed steel shot filling box is arranged at the bottom of the lifting frame. Driving rollers are respectively rotatably installed at the top and bottom of the lifting frame. One of the driving rollers is in transmission connection with a driving motor. A lifting belt is in transmission connection between the two driving rollers. Several lifting buckets are arranged on the lifting belt.

[0013] After adopting the above technical solutions, the beneficial effects of the present utility model are:

[0014] By setting up a frame, a multi-layer vibrating screen assembly inclinedly arranged is connected to the frame. A number of tension springs are provided between the multi-layer vibrating screen assembly and the frame. The top of the multi-layer vibrating screen assembly arranged inclinedly is connected to a lifting conveyor mechanism. One end of the lifting conveyor mechanism far from the multi-layer vibrating screen assembly is arranged inside a mixed steel shot filling box. A waste collection hopper abuts against the bottom of the multi-layer vibrating screen assembly. The bottom of the waste collection hopper communicates with a waste box. The bottom of the multi-layer vibrating screen assembly arranged inclinedly is connected to a separation box. The separation box is connected to a separation and material receiving box. Through the lifting conveyor mechanism, the mixed steel shots in the mixed steel shot filling box can be gradually conveyed onto the multi-layer vibrating screen assembly. Through the inclined multi-layer vibrating screen assembly, the mixed steel shots can be screened at multiple levels, and the steel shots screened at different levels are respectively conveyed into different separation and material receiving boxes through the separation box. At the same time, by using the vibration method for screening and cooperating with the successive feeding of the lifting conveyor mechanism, the steel shots are not easily blocked into the mesh holes of the screen mesh. By arranging tension springs between the multi-layer vibrating screen assembly and the frame, elastic connection between the multi-layer vibrating screen assembly and the frame is achieved through the tension springs, facilitating the vibration of the multi-layer vibrating screen assembly. By setting up a waste box, the unqualified steel shots and steel ash after screening by the multi-layer vibrating screen assembly can be recycled;

[0015] The multi-layer vibrating screen assembly includes two opposite baffles. Vibrators are respectively installed on both sides of the two baffles. A number of screen meshes are arranged vertically between the two baffles. The screen mesh arranged at the top of the baffle is connected to the lifting conveyor mechanism. The bottom of the screen mesh is connected to the separation box. Through the vibrators, the multi-layer vibrating screen assembly can be driven to vibrate. By arranging a number of screen meshes vertically, the aperture diameters of the mesh holes of the screen meshes are different, thereby realizing the multi-level screening of the mixed steel shots;

[0016] By installing a dust-proof cover on the top of the two baffles, and curtain guards are respectively connected to both ends of the dust-proof cover close to the lifting conveyor mechanism and the separation box. Through the dust-proof cover and the curtain guards, when the multi-layer vibrating screen assembly vibrates and screens the steel shots, the steel ash is prevented from escaping due to vibration and affecting the working environment;

[0017] The separation box includes a box body. A number of separation plates are arranged vertically on the box body. The a number of separation plates divide the inner cavity of the box body into a number of separation chambers. One end of each of the a number of separation chambers close to the multi-layer vibrating screen assembly is provided with a feed inlet. The feed inlets are arranged corresponding to the screen meshes. An outlet chute is also communicated with each separation chamber. The outlet chutes are respectively connected to the separation and material receiving boxes. By arranging a number of separation plates, the box body can be divided into a number of separation chambers. Different separation chambers are communicated with different screen meshes through the feed inlets, so that the steel shots screened by different screen meshes can be conveyed into different separation and material receiving boxes through the separation chambers and the outlet chutes, thereby realizing the screening and separation of the steel shots.

[0018] In summary, the present utility model provides a steel shot screening device, which can realize multi-level screening of steel shots, has a simple structure and high screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings. In addition, in the drawings, the components or parts are not necessarily drawn to actual scale.

[0020] Figure 1 is a schematic structural diagram of the present invention;

[0021] Figure 2 is a schematic structural diagram of the present invention from another angular direction;

[0022] Figure 3 is a schematic cross-sectional structural diagram of the present invention;

[0023] Figure 4 is a schematic structural diagram of the multi-layer vibrating screen assembly and the separation box in the present invention;

[0024] Figure 5 is a schematic structural diagram of the multi-layer vibrating screen assembly and the separation box in the present invention from another angular direction;

[0025] Reference numerals:

[0026] 1, frame; 2, multi-layer vibrating screen assembly; 201, baffle; 202, vibrator; 203, screen mesh; 3, tension spring; 4, lifting conveyor mechanism; 401, lifting frame; 402, driving roller; 403, driving motor; 404, lifting belt; 405, lifting bucket; 5, mixed steel shot filling box; 6, waste collection hopper; 7, waste box; 8, separation box; 801, box body; 802, separation plate; 803, separation chamber; 804, feed inlet; 805, discharge chute; 9, separation and collection box; 10, dust-proof cover; 11, curtain. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, rather than all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the scope of protection of the present invention.

[0028] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the attached drawings). If the specific posture changes, the directional indications will also change accordingly.

[0029] At the same time, the meaning of "and / or" or "and / or" appearing throughout the text is that it includes three scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or a scenario where both A and B are satisfied simultaneously.

[0030] In addition, in the present utility model, descriptions such as "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0031] Combined Figures 1 - 5 As shown, a steel shot screening device includes a frame 1. A multi-layer vibrating screen assembly 2 is inclined and connected to the frame 1. There are several tension springs 3 between the multi-layer vibrating screen assembly 2 and the frame 1. Specifically, the tension springs 3 are arranged on both sides of the multi-layer vibrating screen assembly 2, and the ends far from the multi-layer vibrating screen assembly 2 are fixedly connected to the frame 1. The top of the inclined multi-layer vibrating screen assembly 2 is connected to a lifting conveyor mechanism 4. The end of the lifting conveyor mechanism 4 far from the multi-layer vibrating screen assembly 2 is arranged in a mixed steel shot filling box 5. A waste collection hopper 6 abuts against the bottom of the multi-layer vibrating screen assembly 2. In this embodiment, the waste collection hopper 6 is fixed to the frame 1 through a support rod. The bottom of the waste collection hopper 6 is communicated with a waste box 7. The bottom of the inclined multi-layer vibrating screen assembly 2 is connected to a separation box 8. The separation box 8 is connected to a separation and collection box 9. Thus, the mixed steel shots in the mixed steel shot filling box 5 can be gradually conveyed to the multi-layer vibrating screen assembly 2 through the lifting conveyor mechanism 4. The inclined multi-layer vibrating screen assembly 2 can perform multi-level screening on the mixed steel shots, and the steel shots screened at different levels are respectively conveyed to different separation and collection boxes 9 through the separation box 8. At the same time, by using the vibration method for screening and cooperating with the sequential feeding of the lifting conveyor mechanism 4, the steel shots are not easily blocked in the mesh holes of the screen 203. By arranging the tension springs 3 between the multi-layer vibrating screen assembly 2 and the frame 1, elastic connection between the multi-layer vibrating screen assembly 2 and the frame 1 is achieved through the tension springs 3, which facilitates the vibration of the multi-layer vibrating screen assembly 2. By setting the waste box 7, the unqualified steel shots and steel ash after screening by the multi-layer vibrating screen assembly 2 can be recycled.

[0032] Combined with Figures 1 - 5 As shown, the multi-layer vibrating screen assembly 2 includes two baffles 201 arranged oppositely. The two baffles 201 are respectively connected to the frame 1 through a plurality of tension springs 3. Vibrators 202 are installed on both sides of the two baffles 201. The multi-layer vibrating screen assembly 2 can be driven to vibrate through the vibrators 202. A plurality of screen meshes 203 are arranged vertically between the two baffles 201. The screen mesh 203 arranged at the top of the baffle 201 is connected to the lifting conveyor mechanism 4. The bottom of the screen mesh 203 is connected to the separation box 8. By arranging a plurality of screen meshes 203 vertically, the plurality of screen meshes 203 can perform hierarchical screening on the steel shots. According to the different pore diameters of the screen meshes 203, the steel shots are divided into different diameters. In this embodiment, three layers of screen meshes 203 are provided, and the steel shots can be screened into three levels: large, medium, and small by the three layers of screen meshes 203;

[0033] In addition, an elastic material receiving plate is provided between the screen mesh 203 arranged at the top of the baffle 201 and the lifting conveyor mechanism 4. The elastic material receiving plate is not marked in the figure. The elastic material receiving plate is installed on the screen mesh 203. When the lifting bucket 405 flips at the top of the lifting frame 401, the steel shots in the lifting bucket 405 smoothly fall onto the screen mesh 203 through the elastic material receiving plate. At the same time, the elastic material receiving plate has a certain elasticity when stressed, will not collide with the lifting bucket 405, and will not hinder the normal transportation of the lifting bucket 405.

[0034] Combined with Figure 3 As shown, along the vertical direction, the mesh holes of the plurality of screen meshes 203 gradually decrease.

[0035] Combined with Figures 1 - 3 As shown, dust covers 10 are also installed at the tops of the two baffles 201. Curtains 11 are respectively connected to the two ends of the dust covers 10 close to the lifting conveyor mechanism 4 and the separation box 8. Through the dust covers 10 and the curtains 11, when the multi-layer vibrating screen assembly 2 performs vibrating screening on the steel shots, steel dust is prevented from escaping due to vibration, thus affecting the working environment.

[0036] Combined with Figures 1 - 5As shown in the figure, the separation box 8 includes a box body 801. A number of separation plates 802 are arranged vertically on the box body 801. The number of separation plates 802 divides the inner cavity of the box body 801 into a number of separation chambers 803. One end of each of the number of separation chambers 803 close to the multi-layer vibrating screen assembly 2 is provided with a feed port 804. The feed port 804 is arranged corresponding to the screen mesh 203. Each separation chamber 803 is also communicated with a discharge chute 805. The discharge chutes 805 are respectively connected to the separation and collection box 9. By arranging a number of separation plates 802, the box body 801 can be divided into a number of separation chambers 803. Different separation chambers 803 are communicated with different screen meshes 203 through the feed ports 804, so that the steel balls screened by different screen meshes 203 can be transported into different separation and collection boxes 9 through the separation chambers 803 and the discharge chutes 805, thereby realizing the screening and separation of the steel balls.

[0037] Combined with Figures 1 - 5 As shown in the figure, the discharge chutes 805 are respectively arranged on different sides of the box body 801. By arranging the discharge chutes 805 on different sides of the box body 801 respectively, it is convenient to transport steel balls of different diameters to different positions respectively, which is convenient for the staff to identify and handle.

[0038] Combined with Figures 1 - 3 As shown in the figure, the lifting conveyor mechanism 4 includes a lifting frame 401. The mixed steel ball filling box 5 is arranged at the bottom of the lifting frame 401. The top and bottom of the lifting frame 401 are respectively rotatably installed with transmission rollers 402 through bearing seats. One of the transmission rollers 402 is in transmission connection with the driving motor 403. Specifically, the driving motor 403 can be installed at the top of the lifting frame 401 and in transmission connection with the transmission roller 402 at the top, or can be installed at the bottom of the lifting frame 401 and in transmission connection with the transmission roller 402 at the top. A lifting belt 404 is in transmission connection between the two transmission rollers 402. A number of lifting buckets 405 are arranged on the lifting belt 404. By driving the transmission roller 402 to rotate by the driving motor 403, the transmission roller 402 drives the lifting belt 404 to synchronously drive during the rotation process. Since the lifting buckets 405 are arranged on the lifting belt 404, the lifting buckets 405 are driven to synchronously drive, and then the mixed steel balls in the mixed steel ball filling box 5 are transported to the inclined top of the multi-layer vibrating screen assembly 2, thereby realizing the automatic feeding of the steel balls.

[0039] For the convenience of understanding, the working process of this embodiment is given below:

[0040] Combined with Figures 1 - 5As shown in the figure, first, pour the mixed steel shots into the mixed steel shot filling box 5. Then, start the vibrator 202. The vibrator 202 drives the multi-layer vibrating screen assembly 2 to vibrate. After that, start the drive motor 403 of the lifting conveyor mechanism 4. The drive motor 403 drives the transmission roller 402 to rotate. The transmission roller 402 drives the lifting belt 404 to synchronously drive. The lifting belt 404 drives the lifting bucket 405 to convey the mixed steel shots in the mixed steel shot filling box 5 to the top of the inclined multi-layer vibrating screen assembly 2. Then, pour the mixed steel shots in the lifting bucket 405 onto the multi-layer vibrating screen assembly 2. The mixed steel shots are screened by the screen 203 of the multi-layer vibrating screen assembly 2. After screening, the steel shots on different screens 203 flow into different separation chambers 803 and are conveyed to different separation and collection boxes 9 through different discharge chutes 805, thus realizing the screening and separation of the steel shots. The unqualified steel shots and steel ash after screening are conveyed to the waste box 7 through the waste collection hopper 6 and recycled through the waste box 7.

[0041] In summary, the present utility model provides a steel shot screening device, which can realize multi-layer screening of steel shots, has a simple structure and high screening efficiency.

[0042] It should be understood that the uses of these embodiments are only for explaining the present utility model and are not intended to limit the protection scope of the present utility model. In addition, it should also be understood that after reading the technical content of the present utility model, those skilled in the art can make various changes, modifications and / or variations to the present utility model, and all these equivalent forms also fall within the protection scope defined by the appended claims of this application.

Claims

1. A steel shot screening device, characterized in that: It includes a frame, on which a multi-layer vibrating screen assembly is connected and arranged obliquely. There are several tension springs between the multi-layer vibrating screen assembly and the frame. The top of the obliquely arranged multi-layer vibrating screen assembly is connected with a lifting conveyor mechanism. One end of the lifting conveyor mechanism far from the multi-layer vibrating screen assembly is arranged in a mixed steel shot filling box. The bottom of the multi-layer vibrating screen assembly abuts against a waste collection hopper. The bottom of the waste collection hopper is communicated with a waste box. The bottom of the obliquely arranged multi-layer vibrating screen assembly is connected with a separation box, and the separation box is connected with a separation and receiving box.

2. A steel shot screening device according to claim 1, characterized in that: The multi-layer vibrating screen assembly includes two baffles arranged oppositely. The two baffles are respectively connected with the frame through several tension springs. Vibrators are respectively installed on both sides of the two baffles. A plurality of screen meshes are arranged vertically between the two baffles. The screen mesh arranged at the top of the baffle is connected with the lifting conveyor mechanism, and the bottom of the screen mesh is connected with the separation box.

3. A steel shot screening device according to claim 2, wherein: Vertically, the mesh holes of several screen meshes gradually decrease.

4. A steel shot screening device according to claim 2, characterized in that: Dust covers are also installed on the tops of the two baffles. Curtains are respectively connected to both ends of the dust covers close to the lifting conveyor mechanism and the separation box.

5. The steel shot screening device according to claim 2, characterized in that: The separation box includes a box body. Several separation plates are arranged vertically on the box body. The inner cavity of the box body is divided into several separation chambers by the several separation plates. Feed inlets are arranged at one ends of the several separation chambers close to the multi-layer vibrating screen assembly. The feed inlets are arranged corresponding to the screen meshes. An outlet chute is communicated with each separation chamber, and the outlet chutes are respectively connected with the separation and receiving box.

6. The steel shot screening device according to claim 5, characterized in that: The outlet chutes are respectively arranged on different sides of the box body.

7. The shot screening device according to claim 1, wherein: The lifting conveyor mechanism includes a lifting frame. The mixed steel shot filling box is arranged at the bottom of the lifting frame. Driving rollers are respectively rotatably installed at the top and bottom of the lifting frame. One of the driving rollers is in transmission connection with a driving motor. A lifting belt is in transmission connection between the two driving rollers. A plurality of lifting buckets are arranged on the lifting belt.

Citation Information

Patent Citations

  • Steel shot coarse screening equipment

    CN211802270U