Cleaning mechanism for glass fiber frame
An automated cleaning system for fiber frames addresses the issue of yarn breakage and accumulation by using a blade, air blower, and suction components to enhance efficiency and safety in yarn removal.
Patent Information
- Application Number
- CN202422048009.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The ends of the yarn on the fiberglass rack are fragile and scattered, resulting in waste of resources and smooth work, and manual cleaning is inefficient and harmful to health.
An automated cleaning mechanism including a cleaning box, blade, slag blowing assembly, slag absorbing assembly and brush assembly is designed to cut the wound yarn through the blade, brush cleaning, slag blowing assembly removes residual yarn, and slag absorbing assembly collects, so as to achieve automatic cleaning.
It improves cleaning efficiency, reduces the intensity of manual labor, reduces the threat of glass fiber dust to health, protects the structure of glass fiber racks, and improves the safety of operation.
Smart Images

Figure CN223097426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to a cleaning mechanism for a glass fiber rack. Background Art
[0002] Glass fiber (abbreviated as fiberglass) has successfully penetrated into the core of many industrial and living fields with its remarkable high strength and lightweight characteristics, corrosion resistance, and excellent electrical insulation capabilities. Especially in textile engineering, the introduction of fiberglass yarn has ushered in a new era of material reinforcement and structural innovation. However, the inherent brittleness and limited ductility of fiberglass yarn have exposed a problem that needs to be solved in actual operation. The bobbin set is fixed on the fiberglass frame, i.e., the support frame, for yarn winding. When the bobbin is removed from the fiberglass frame, the yarn end is easy to break and scatter, or even entangled on the fiberglass frame. This phenomenon not only leads to unnecessary loss of yarn resources, but also directly affects the smooth loading of subsequent bobbins. At the same time, the residual yarn and debris accumulated on the surface of the fiberglass frame have become an obstacle to the smoothness of the operation.
[0003] To address the above-mentioned problem of residual yarn accumulation, workers currently generally rely on manual cleaning methods, relying on workers to manually cut and clean the residual yarn on the fiberglass rack. However, manual cleaning is not only slow and inefficient, but more worryingly, this process exposes workers to glass fiber dust frequently, potentially threatening the health of their respiratory system. In the long run, it may lead to serious occupational diseases such as respiratory irritation and pulmonary fibrosis.
[0004] Therefore, in view of the above problems, the applicant has developed a cleaning mechanism for a fiberglass rack to reduce the labor intensity of manual cleaning, improve cleaning efficiency, and reduce the threat to human health. Utility Model Content
[0005] The utility model aims to provide a cleaning mechanism for a glass fiber rack, so as to improve the cleaning efficiency, reduce the labor intensity of manual cleaning, and reduce the threat of glass fiber dust to human health.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cleaning mechanism for a fiberglass rack, comprising a cleaning box and a cleaning assembly arranged inside the cleaning box, the interior of the cleaning box is hollow and has an opening on one side; the cleaning assembly comprises a slag blowing assembly and a slag sucking assembly respectively arranged at the top and bottom of the cleaning box; a blade is vertically provided on the bottom wall of the cleaning box, and the blade edge faces the opening side of the cleaning box; the cleaning assembly also comprises a brush assembly for cleaning the surface of the fiberglass rack, and the brush assembly is located between the slag blowing assembly and the slag sucking assembly.
[0007] The principles and advantages of this solution are:
[0008] During actual application, the opening side of the cleaning box moves towards the fiberglass frame, so that the cleaning box completely sleevs outside the fiberglass frame. During the gradual movement of the cleaning box, the blades inside the cleaning box cut the yarn wound around the fiberglass frame at the same time. After the cleaning box completely surrounds the fiberglass frame, the brush assembly and the slag blowing assembly work together to clean the residual yarn attached to the surface of the fiberglass frame. The residual yarn falls to the bottom of the cleaning box and is discharged outside the cleaning box by the slag suction assembly for unified collection, so as to complete the cleaning of the residual yarn on the fiberglass frame.
[0009] 1. In this solution, the automatic processing of the residual yarn on the fiberglass frame is realized through the cooperation of the blades, the slag blowing assembly, the brush assembly and the slag suction assembly, which effectively replaces the traditional manual operation, significantly improves the cleaning efficiency, and the cooperation of each component can quickly and thoroughly remove the residual yarn on the surface of the fiberglass frame, avoiding the problems of slow speed and low efficiency of manual operation.
[0010] 2. In this solution, the blades cooperate with the cleaning assembly to clean the residual yarn on the fiberglass frame successively, fully considering the space utilization rate and operation convenience. The blades automatically cut the wound yarn during the process of the fiberglass frame entering the cleaning box, which not only protects the structure of the fiberglass frame from damage, but also avoids the hand injuries that may be caused by direct operation of workers, improving the operation safety. Moreover, the two steps of cutting the wound yarn and cleaning the broken residual yarn are structurally integrated, without occupying too much extra space.
[0011] 3. The automatic cleaning process of this solution limits the diffusion of glass fiber dust and reduces the occupational health risks of workers caused by inhaling glass fiber dust. Compared with manual cleaning, this solution better meets the standards of modern industry for employee health protection.
[0012] Furthermore, the slag blowing assembly includes multiple rows of evenly distributed nozzles and a rectangular frame with a hollow interior. The upper ends of all nozzles are connected to the rectangular frame, and the rectangular frame is externally connected to an air supply device. All nozzles are divided into two groups of nozzle assemblies with opposite jet directions, and the jet direction of each group of nozzle assemblies is from the end of the cleaning box to the middle.
[0013] The jet direction of each group of nozzle assemblies mentioned above is from the end of the cleaning box to the middle, so that the jet gas inside the nozzles blows the residual yarn at both ends of the cleaning box towards the slag discharge pipe inlet in the middle, facilitating centralized slag discharge and reducing the accumulation of residual yarn in the box body.
[0014] Furthermore, the slag suction assembly includes a slag discharge pipe. One end of the slag discharge pipe is located at the middle position of the bottom of the arc-shaped box body and is connected to the inside of the cleaning box, and the other end of the slag discharge pipe is connected to an industrial vacuum cleaner.
[0015] One end of the slag discharge pipe is located at the middle position of the bottom of the arc-shaped box body and is connected to the inside of the cleaning box, which is convenient for discharging the residual yarn inside the cleaning box to the greatest extent and avoiding internal accumulation.
[0016] Further, the cleaning box includes a top plate, an arc-shaped box body and side plates. The bottom of the arc-shaped box body is symmetrically provided with slopes that incline from the ends to the middle along the length direction, and the slopes are smoothly connected to the inner wall of the arc-shaped box body.
[0017] The above-mentioned arc-shaped box body and slope design are to make the interior of the arc-shaped box body show a trend of inclining and converging from the periphery to the middle as a whole, which is convenient for the residual yarn falling from the surface of the glass fiber to slide down along the slope to the entrance of the slag discharge pipeline, avoiding the accumulation of residual yarn in the cleaning box and improving the slag discharge and cleaning efficiency.
[0018] Further, the brush assembly includes a plurality of flexible brushes arranged in parallel and a driving motor for driving the flexible brushes to rotate. The flexible brush is composed of a rotating shaft located in the middle and bristles arranged in an annular array on the surface of the rotating shaft.
[0019] Through the cooperation of the brush assembly and the slag blowing assembly, the residual yarn on the surface of the glass fiber rack is cleaned to the greatest extent.
[0020] Further, the side plates are detachably connected to the top plate and the arc-shaped box body.
[0021] The above setting enables the side plates to be detached. After the side plates are detached, it is convenient to clean the inside of the cleaning box and the brush assembly inside to ensure the cleanliness and hygiene of the cleaning mechanism and ensure the long-term cleaning efficiency of the cleaning mechanism for the glass fiber rack.
[0022] Further, a filter screen for preventing blockage is provided at the outlet of the nozzle.
[0023] Further, a baffle is provided on one side of the opening of the cleaning box. The baffle is designed to concentrate most of the residual yarn inside the cleaning box, which is convenient for the slag suction assembly to carry out centralized slag discharge. Description of the Drawings
[0024] Figure 1 It is a schematic structural diagram of a yarn cart and a glass fiber rack.
[0025] Figure 2 It is a schematic overall structural diagram of the cleaning mechanism according to an embodiment of the present invention.
[0026] Figure 3 It is a front view of the cleaning box according to an embodiment of the present invention.
[0027] Figure 4 It is a front side view of the cleaning box according to an embodiment of the present invention.
[0028] Figure 5 It is a rear side view of the cleaning box according to an embodiment of the present invention. Detailed Embodiment
[0029] The following will be further described in detail through specific embodiments:
[0030] The reference numerals in the accompanying drawings of the specification include: cleaning box 1, top plate 11, arc-shaped box body 12, side plate 13, cleaning assembly 2, slag blowing assembly 21, spray head 211, rectangular frame 212, slag suction assembly 22, slag discharge pipeline 221, brush assembly 23, flexible brush 231, drive motor 232, blade 3, baffle 4.
[0031] The embodiment is basically as shown in the attached Figures 2 - 5 As shown: A cleaning mechanism for a glass fiber frame includes a cleaning box 1 and a cleaning assembly 2 arranged inside the cleaning box 1. The inside of the cleaning box 1 is hollow and there is an opening on the side facing the glass fiber frame. The cleaning box 1 includes a top plate 11, an arc-shaped box body 12, and side plates 13; a blade 3 is vertically arranged on the bottom wall of the cleaning box 1, and the cutting edge of the blade 3 faces the opening side of the cleaning box 1. A baffle 4 is fixed on the opening side of the cleaning box 1. The dropped residual yarn is centrally collected in the cleaning box 1 through the baffle 4, which is convenient for centralized discharge. The cleaning assembly 2 includes a slag blowing assembly 21 and a slag suction assembly 22 respectively arranged at the top and bottom of the cleaning box 1, and a brush assembly 23 located in the upper middle part of the cleaning box 1 and between the slag blowing assembly 21 and the slag suction assembly 22. Preferably, in this embodiment, the side plates 13 are snap-connected to the top plate 11 and the arc-shaped box body 12. There are protrusions (not shown in the figure) on the side plates 13 and the arc-shaped box body 12, and there are snaps (not shown in the figure) on the side plates 13. The cooperation between the snaps and the protrusions realizes the detachable connection between the side plates 13 and the top plate 11 and the arc-shaped box body 12. In this way, it is convenient to clean the inside of the cleaning box 1 and the brush assembly 23 inside, so as to ensure the cleanliness and hygiene of the cleaning mechanism and ensure the long-term cleaning efficiency of the cleaning mechanism for the glass fiber frame.
[0032] The slag blowing assembly 21 is arranged inside the cleaning box 1 and includes multiple rows of spray heads 211 evenly distributed. The upper ends of all the spray heads 211 communicate with a rectangular frame 212 with a hollow interior. The rectangular frame 212 is fixed on the top plate 11, and the rectangular frame 212 is externally connected to an air supply device for gas supply. In this embodiment, the air supply device is an air compressor. To prevent residual yarn from entering the inside of the spray heads 211 and blocking the air outlet, a filter screen is provided at the outlet of the spray heads 211; the slag suction assembly 22 includes a slag discharge pipeline 221. The slag discharge pipeline 221 is located outside the cleaning box 1. One end of the slag discharge pipeline 221 is located at the middle position of the bottom of the arc-shaped box body 12 and is communicated with the inside of the cleaning box 1. The other end of the slag discharge pipeline 221 is connected to an industrial vacuum cleaner. Preferably, in this embodiment, all the spray heads 211 in the slag blowing assembly 21 are divided into two groups of spray head assemblies with opposite jet directions. The jet direction of each group of spray head assemblies is from the end of the cleaning box 1 to the middle. In this way, the jet gas inside the spray heads 211 blows the residual yarn at both ends of the cleaning box 1 towards the inlet of the slag discharge pipeline 221 in the middle, which is convenient for centralized slag discharge and reduces the accumulation of residual yarn in the box body.
[0033] Preferably, the bottom of the arc-shaped box body 12 is symmetrically provided with slopes that incline from the ends to the middle along the length direction, and the slopes are smoothly connected to the inner wall of the arc-shaped box body 12. In this way, the residual yarn that falls from the surface of the glass fiber can slide down along the slopes to the entrance of the slag discharge pipe 221, avoiding the accumulation of residual yarn in the cleaning box 1 and improving the slag discharge and cleaning efficiency.
[0034] The brush assembly 23 includes a plurality of flexible brushes 231 arranged in parallel on the same horizontal plane and a driving motor 232 for driving the flexible brushes 231 to rotate. The flexible brushes 231 are composed of a rotating shaft in the middle and bristles annularly arranged on the surface of the rotating shaft. The ends of all the flexible brushes 231 pass through the side plate 13 and are rotatably connected to the side plate 13, and a transmission gear (not shown in the figure) is sleeved on the end of the flexible brush 231 that passes through the side plate 13. The transmission gears mesh with each other. Among them, the rotating shaft of the flexible brush 231 in the middle is fixedly connected to the output shaft of the driving motor 232 through a coupling. In specific applications, the output shaft of the driving motor 232 drives the flexible brush 231 in the middle and the transmission gear thereon to rotate, and then the transmission gear in the middle drives the transmission gears on its two sides to rotate, thereby driving the flexible brushes 231 on both sides to rotate to clean the residual yarn on the surface of the glass fiber frame; in this embodiment, the number of the flexible brushes 231 is three. The glass fiber frame mentioned in this embodiment is Figure 1 shown and is composed of two quarter-circular plates. The two circular plates are arranged opposite to each other and there is a gap between them. In specific applications, the two circular plates are inserted into the intervals of the three flexible brushes 231, so that the circular plates and the flexible brushes 231 are alternately distributed at intervals, which is convenient for synchronously cleaning the inner and outer surfaces of the glass fiber frame.
[0035] The specific implementation process is as follows:
[0036] In actual application, the opening side of the cleaning box 1 moves towards the glass fiber frame, so that the cleaning box 1 completely sleeved outside the glass fiber frame. During the gradual movement of the cleaning box 1, the blades 3 in the cleaning box 1 cut off the winding on the glass fiber frame at the same time. After the cleaning box 1 completely surrounds the glass fiber frame, the flexible brushes 231 start to rotate under the drive of the driving motor 232 to clean the surface of the glass fiber frame. The slag blowing assembly 21 is started synchronously to spray compressed air through the nozzles 211 to make the residual yarn on the flexible brushes 231 and the glass fiber frame fall to the bottom and be discharged to the outside of the cleaning box 1 through the slag discharge pipe 221 for unified collection, so as to complete the cleaning of the residual yarn on the glass fiber frame.
[0037] The above are only embodiments of the present utility model, and common general technical solutions and / or characteristics and the like in the solutions are not described in detail herein. It should be noted that for those skilled in the art, without departing from the technical solution of the present utility model, several modifications and improvements can be made, and these should also be regarded as the protection scope of the present utility model, and these will not affect the implementation effect of the present utility model and the practicality of the patent. The protection scope required by this application shall be subject to the content of its claims, and the specific implementation manners and the like recorded in the specification can be used to interpret the content of the claims.
Claims
1. A cleaning mechanism for a glass fiber frame, characterized in that: It includes a cleaning box and a cleaning component arranged inside the cleaning box. The inside of the cleaning box is hollow and there is an opening on one side. The cleaning component includes a slag blowing component and a slag suction component respectively arranged at the top and bottom of the cleaning box. A blade is vertically arranged on the bottom wall of the cleaning box, and the cutting edge of the blade faces the opening side of the cleaning box. The cleaning component also includes a brush component for cleaning the surface of the glass fiber frame, and the brush component is located between the slag blowing component and the slag suction component.
2. The cleaning mechanism for a glass fiber frame according to claim 1, characterized in that: The slag blowing component includes multiple rows of evenly distributed nozzles and a rectangular frame with a hollow interior. The upper ends of all the nozzles are connected to the rectangular frame, and the rectangular frame is externally connected to an air supply device for gas supply. All the nozzles are divided into two groups of nozzle components with opposite jet directions, and the jet direction of each group of nozzle components is from the end of the cleaning box to the middle.
3. The cleaning mechanism for a glass fiber frame according to claim 2, characterized in that: The slag suction component includes a slag discharge pipe. One end of the slag discharge pipe is located at the middle position of the bottom of the arc-shaped box body and is connected to the inside of the cleaning box, and the other end of the slag discharge pipe is connected to an industrial vacuum cleaner.
4. A cleaning mechanism for a glass fiber frame according to claim 3, characterized in that: The cleaning box includes a top plate, an arc-shaped box body and side plates. Slopes inclined from the end to the middle are symmetrically arranged along the length direction at the bottom of the arc-shaped box body, and the slopes are smoothly connected to the inner wall of the arc-shaped box body.
5. The cleaning mechanism for a glass fiber frame according to claim 4, wherein: The brush component includes multiple flexible brushes arranged in parallel and a driving motor for driving the flexible brushes to rotate. The flexible brush is composed of a rotating shaft located in the middle and bristles annularly arranged on the surface of the rotating shaft.
6. The cleaning mechanism for a glass fiber frame according to claim 5, characterized in that: The side plates are detachably connected to the top plate and the arc-shaped box body.
7. The cleaning mechanism for a glass fiber frame according to claim 6, wherein: A filter screen for preventing blockage is provided at the outlet of the nozzle.
8. A cleaning mechanism for a fiberglass frame according to claim 7, characterized in that: A baffle is provided on the opening side of the cleaning box.