Simple cold header

The modular cold heading machine addresses the limitations of non-replaceable dies and inadequate dust collection by enabling interchangeable dies and integrated filtration, enhancing flexibility and safety.

CN223097897UActive Publication Date: 2025-07-15SUZHOU KAINDE METAL FORMING TECH CO LTD
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Patent Information

Application Number
CN202422265172.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-15
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The upper and lower mold structures of existing cold heading machines are inconvenient to replace, resulting in great processing limitations, serious resource waste, and inconvenient collection of oil fume and debris, which affects the health of the operator and processing observation.

Method used

The simple cold heading machine is designed, adopting a detachable upper and lower mold structure, connected by studs and threaded grooves, which facilitates mold replacement; it is equipped with vacuum cleaners and collection boxes to collect oil smoke and debris.

Benefits of technology

It realizes flexible replacement of molds, reduces usage costs, improves processing stability and operation safety, and reduces the impact of oil fume and debris on health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a simple cold header, and relates to the technical field of cold headers, the simple cold header comprises a bottom plate, a collecting box is arranged on one side of the upper end of the bottom plate, four vertical rods are fixedly arranged at the upper end of the bottom plate, the upper ends of the four vertical rods are jointly connected with an upper plate through bolts in a matched mode, and an air cylinder is fixedly arranged at the upper end of the upper plate; the simple cold header comprises an upper plate, an air cylinder is fixedly arranged at the upper end of the upper plate, the output end of the air cylinder penetrates through the upper plate and is fixedly provided with a lifting plate, four upper dies are arranged at the lower end of the lifting plate, a placing plate is fixedly arranged at the upper end of the bottom plate, and four lower dies are arranged at the upper end of the placing plate. According to the utility model, the structure is simple, the universality is high, a detachable upper and lower die structure is adopted, oil fume and scraps are collected through the dust collection piece, the oil fume generated in the machining process is effectively removed, staff can operate and inspect products conveniently, and damage to a machine and influence on the health of the staff are reduced.
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Description

Technical Field

[0001] This application relates to the technical field of cold heading machines, and particularly relates to a simple cold heading machine. Background Art

[0002] Cold heading is a metal plastic processing technology. At normal temperature, using the plasticity of metal materials, pressure is applied to metal bars or wires through a mold to cause local plastic deformation, so as to obtain parts or blanks with the required shape, size and performance. A cold heading machine is a metal processing equipment used to upset and forge metal wires or bars through a mold at normal temperature.

[0003] It is found that the publication number: CN209288200U discloses a cold heading machine. In this technology, "a discharge chute is provided on the cold heading machine body, and a material receiving cylinder is provided at the bottom of the discharge chute. The material receiving cylinder includes an open-top round box, and a detachable hopper protrudes in the middle of the open-top round box. The hopper includes a funnel plate, an aggregate frame, an oil collecting hopper connected in sequence from top to bottom, etc. The technical solutions have the technical effects of being able to separate the waste residue of fastener oil and the residue therein, reducing the number of workstations, being able to separate fasteners and oil, and being able to quickly separate and take away fasteners and the oil stains seeping from them, saving processes, completing two steps at one time, and improving work efficiency".

[0004] Regarding the above related technologies, the inventor believes that for the existing cold heading machines, the upper and lower die structures are not convenient for replacement, so only workpieces of a single specification can be processed, with great limitations. And when a certain component is damaged, the entire upper and lower die structure can only be discarded, resulting in waste of resources. Also, the existing cold heading machines are not convenient for collecting oil fume and debris. In this way, the oil fume will affect the operator's observation of the workpiece processing situation and also affect the operator's physical health. Therefore, a simple cold heading machine is needed to solve the above problems. Summary of the Utility Model

[0005] The purpose of this application is to provide a simple cold heading machine to improve the problems that the upper and lower die structures are not convenient for replacement and not convenient for collecting oil fume and debris.

[0006] The simple cold heading machine provided by this application adopts the following technical solutions:

[0007] A simple cold heading machine includes a bottom plate. A collection box is provided on one side of the upper end of the bottom plate. Four vertical rods are fixedly provided at the upper end of the bottom plate. The upper ends of the four vertical rods are jointly connected by bolts to an upper plate. A cylinder is fixedly provided at the upper end of the upper plate. The output end of the cylinder penetrates the upper plate and is fixedly provided with a lifting plate. Four upper dies are provided at the lower end of the lifting plate. A placement plate is fixedly provided at the upper end of the bottom plate. Four lower dies are provided on the upper end of the placement plate.

[0008] By adopting the above technical solution, the overall structure design is simple and convenient to operate.

[0009] Optionally, two connecting plates are fixedly arranged on one side of the lower end of the upper plate. A mounting plate is fixedly arranged on the lower side of one end of the opposite surfaces of the two connecting plates. A dust suction member is fixedly arranged at the lower end of the mounting plate. Two dust suction pipes are fixedly arranged on one side of the lower end of the dust suction member. An air outlet is fixedly arranged at the other end of the lower end of the dust suction member. The air outlet is located above the collection box. Limiting columns are movably inserted through both sides of the upper end of the mounting plate. Limiting blocks are fixedly arranged on the upper sides of both ends of the collection box. The lower ends of the limiting columns are connected through the corresponding limiting blocks.

[0010] By adopting the above technical solution, the dust suction member collects oil fumes and debris, effectively removing the oil fumes generated during the processing, which is convenient for employees to operate and inspect the products.

[0011] Optionally, stud bolts are fixedly arranged at the lower end of the lower mold and the upper end of the upper mold. Four screw pipes are fixedly arranged at the lower end of the lifting plate. Thread grooves for cooperating with the stud bolts are provided at the upper end of the placing plate and the lower end of the screw pipe.

[0012] By adopting the above technical solution, the stud bolts can be rotated into the thread grooves, so that the upper and lower mold structures of different sizes and shapes can be installed according to requirements.

[0013] Optionally, the thread grooves on the screw pipes and the placing plate are vertically corresponding, and the four screw pipes are equally spaced.

[0014] By adopting the above technical solution, the lifting plate drives the upper mold to lift up and down correspondingly, and cooperates with the lower mold on the placing plate for cold heading processing.

[0015] Optionally, a support plate is fixedly arranged on one side of the upper end of the bottom plate. A lighting lamp is fixedly arranged on one side of the upper end of the support plate.

[0016] By adopting the above technical solution, the lighting lamp on the support plate can provide illumination, so that the cold header is also convenient to work at night.

[0017] Optionally, two reinforcing rods are fixedly arranged at both ends of the lifting plate. Reinforcing columns are fixedly arranged at the upper ends of the reinforcing rods. The upper ends of the reinforcing columns penetrate through the upper plate and extend above the upper plate.

[0018] By adopting the above technical solution, when cold heading processing is carried out, the lifting plate lifts up and down. At this time, the reinforcing columns on the reinforcing rods move up and down on the upper plate, improving the stability of the cold heading processing.

[0019] Optionally, the four reinforcing columns are distributed in a rectangle. Four reinforcing blocks are fixedly arranged at the upper end of the upper plate. The outer surfaces of the reinforcing columns are sleeved and connected with the corresponding reinforcing blocks.

[0020] By adopting the above technical solution, the strengthening block protects and supports the strengthening column, further improving the stability.

[0021] Optionally, two limiting plates are fixedly arranged on one side of the upper end of the bottom plate, and both ends of the collection box are in movable contact with the two limiting plates respectively.

[0022] By adopting the above technical solution, the position of the collection box on the bottom plate is restricted, assisting in the positioning and installation of the collection box structure.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. Through the cooperation of the stud and the thread groove in the present application, the upper and lower die structures of different sizes and shapes can be installed according to requirements, with high versatility. By adopting the detachable upper and lower die structures, when a certain component is damaged, only the damaged part needs to be replaced, without the need for overall replacement, reducing the use cost and improving the replacement efficiency;

[0025] 2. In the present application, the oil fume and debris are collected by the dust suction component, effectively removing the oil fume generated during the processing, which is convenient for employees to operate and inspect the product, and also reduces the damage to the machine and the impact on the health of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0027] Figure 2 It is a schematic diagram of a partial structure of the present application.

[0028] Figure 3 It is a schematic diagram of the structure at the installation position of the upper and lower molds of the present application.

[0029] Figure 4 It is an exploded view of the structure related to the collection box of the present application.

[0030] In the figure, 1, bottom plate; 11, vertical rod; 12, upper plate; 2, cylinder; 21, lifting plate; 22, strengthening rod; 23, strengthening column; 24, strengthening block; 3, collection box; 31, connecting plate; 32, mounting plate; 33, dust suction component; 34, dust suction pipe; 35, dust outlet; 36, limiting plate; 37, limiting column; 38, limiting block; 4, support plate; 41, lighting lamp; 5, placing plate; 51, lower mold; 52, upper mold; 6, stud; 61, screw tube; 62, thread groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] The following will further describe the present application in detail with reference to the Figure 1 - attached Figure 4 drawings.

[0032] Embodiment 1

[0033] A simple cold heading machine, referring to Figure 1-2 , includes a bottom plate 1. On one side of the upper end of the bottom plate 1, a collection box 3 is provided. On one side of the upper end of the bottom plate 1, a support plate 4 is fixedly provided. On one side of the upper end of the support plate 4, a lighting lamp 41 is fixedly provided. On the upper end of the bottom plate 1, four vertical rods 11 are fixedly provided. The upper ends of the four vertical rods 11 are jointly connected by bolts to an upper plate 12. On the upper end of the upper plate 12, a cylinder 2 is fixedly provided. The output end of the cylinder 2 penetrates through the upper plate 12 and is fixedly provided with a lifting plate 21. The bottom plate 1 serves as a loading and supporting plate. The collection box 3 can collect the debris and dust generated by cold heading. The bottom plate 1 and the upper plate 12 connected by the vertical rods 11 form a frame structure. Starting the cylinder 2 to drive the lifting plate 21 to lift constitutes a driving source. The lighting lamp 41 on the support plate 4 can provide illumination, enabling the cold heading machine to work conveniently at night. The overall structure design is simple and easy to operate.

[0034] Referring to Figure 2-3 , four upper dies 52 are provided at the lower end of the lifting plate 21. A placement plate 5 is fixedly provided at the upper end of the bottom plate 1. Four lower dies 51 are provided at the upper end of the placement plate 5. Studs 6 are fixedly provided at the lower ends of the lower dies 51 and the upper ends of the upper dies 52. Four screw tubes 61 are fixedly provided at the lower end of the lifting plate 21. Threaded grooves 62 for cooperating with the studs 6 are provided at the upper end of the placement plate 5 and the lower end of the screw tubes 61. The threaded grooves 62 on the screw tubes 61 and the placement plate 5 are vertically corresponding, and the four screw tubes 61 are equidistantly distributed. The lifting plate 21 drives the upper dies 52 to lift up and down correspondingly, cooperating with the lower dies 51 on the placement plate 5 for cold heading processing. The upper dies 52 are installed on the screw tubes 61 through the studs 6, and the lower dies 51 are installed in the threaded grooves 62 on the placement plate 5 through the studs 6. This makes the upper and lower die structures convenient for installation and disassembly, and has high firmness during installation. Different sizes and shapes of upper and lower die structures can be installed according to requirements, with high versatility. The detachable upper and lower die structures are adopted. When a certain component is damaged, only the damaged part needs to be replaced, without the need for overall replacement, reducing the use cost and improving the replacement efficiency, while ensuring the dimensional accuracy of the die.

[0035] Referring to Figure 2 , two reinforcing rods 22 are fixedly provided at both ends of the lifting plate 21. Reinforcing columns 23 are fixedly provided at the upper ends of the reinforcing rods 22. The upper ends of the reinforcing columns 23 penetrate through the upper plate 12 and extend above the upper plate 12. The four reinforcing columns 23 are rectangularly distributed. Four reinforcing blocks 24 are fixedly provided at the upper end of the upper plate 12, and the outer surfaces of the reinforcing columns 23 are sleeved and connected with the corresponding reinforcing blocks 24. When cold heading processing is carried out, the lifting plate 21 lifts up and down. At this time, the reinforcing columns 23 on the reinforcing rods 22 move up and down on the upper plate 12, improving the stability of cold heading processing. The stability is further improved through the reinforcing blocks 24.

[0036] The implementation principle of the embodiment of this application is as follows: The bottom plate 1 serves as a carrier plate for placement and support. The collection box 3 can collect the debris and soot generated by cold heading. The bottom plate 1 and the upper plate 12 connected by the vertical rod 11 form a frame structure. Starting the cylinder 2 drives the lifting plate 21 to lift to constitute a driving source. The lighting lamp 41 on the support plate 4 can provide lighting, enabling the cold heading machine to work conveniently at night. The overall structure design is simple and easy to operate;

[0037] The lifting plate 21 drives the upper die 52 to lift up and down correspondingly, and cooperates with the lower die 51 on the placement plate 5 for cold heading processing. The upper die 52 is installed on the screw pipe 61 through the stud 6, and the lower die 51 is installed in the thread groove 62 on the placement plate 5 through the stud 6. This makes the upper and lower die structures convenient for installation and disassembly, and has high firmness during installation. Different sizes and shapes of upper and lower die structures can be installed according to requirements, with high versatility. Using a detachable upper and lower die structure, when a certain component is damaged, only the damaged part needs to be replaced, without the need for overall replacement, reducing the use cost and improving the replacement efficiency;

[0038] During cold heading processing, when the lifting plate 21 lifts, at this time, the reinforcing columns 23 on the reinforcing rods 22 move up and down on the upper plate 12, improving the stability of cold heading processing. The stability is further improved through the reinforcing blocks 24.

[0039] Embodiment 2

[0040] The difference between this embodiment and Embodiment 1 is as follows:

[0041] Referring to Figure 4 , on one side of the lower end of the upper plate 12, two connecting plates 31 are fixedly provided. On the lower side of one end of the opposite surfaces of the two connecting plates 31, an installation plate 32 is fixedly provided together. At the lower end of the installation plate 32, a dust suction part 33 is fixedly provided. On one side of the lower end of the dust suction part 33, two dust suction pipes 34 are fixedly provided. At the other end of the lower end of the dust suction part 33, a dust outlet 35 is fixedly provided. The dust outlet 35 is located above the collection box 3. On both sides of the upper end of the installation plate 32, limiting columns 37 are movably inserted. The installation plate 32 is installed below the upper plate 12 through the connecting plates 31. Dust suction is carried out through the dust suction part 33. Specifically, the dust suction pipes 34 suck air, sucking harmful soot and debris, and then discharging them into the collection box 3 through the dust outlet 35, effectively removing the oil fume generated during the processing, which is convenient for employees to operate and inspect products, and also reduces the damage to the machine and the impact on the health of the staff.

[0042] Referring to Figure 4, on one side of the upper end of the bottom plate 1, two limiting plates 36 are fixedly arranged, and both ends of the collection box 3 are in movable contact with the two limiting plates 36 respectively. Limiting blocks 38 are fixedly arranged on the upper sides of both ends of the collection box 3, and the lower end of the limiting column 37 is connected through the corresponding limiting block 38. The position of the collection box 3 on the bottom plate 1 is restricted by the limiting plates 36, and the collection box 3 is positioned by inserting the limiting column 37 into the limiting block 38, so that the structure for collecting soot is convenient for installation and disassembly, and it is convenient to clean the soot impurities.

[0043] The embodiments of this specific implementation manner are all preferred embodiments of this application, and do not limit the protection scope of this application accordingly. The same parts are denoted by the same reference numerals. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A simple cold heading machine, comprising a bottom plate (1), characterized in that: One side of the upper end of the bottom plate (1) is provided with a collection box (3). Four vertical rods (11) are fixedly arranged at the upper end of the bottom plate (1). The upper ends of the four vertical rods (11) are jointly connected by bolts to an upper plate (12). A cylinder (2) is fixedly arranged at the upper end of the upper plate (12). The output end of the cylinder (2) penetrates through the upper plate (12) and is fixedly provided with a lifting plate (21). Four upper molds (52) are arranged at the lower end of the lifting plate (21). A placement plate (5) is fixedly arranged at the upper end of the bottom plate (1). Four lower molds (51) are arranged at the upper end of the placement plate (5).

2. The simple cold heading machine according to claim 1, characterized in that: Two connecting plates (31) are fixedly arranged at one side of the lower end of the upper plate (12). An installation plate (32) is jointly and fixedly arranged at the lower side of one end of the opposite surfaces of the two connecting plates (31). A dust suction member (33) is fixedly arranged at the lower end of the installation plate (32). Two dust suction pipes (34) are fixedly arranged at one side of the lower end of the dust suction member (33). A dust outlet (35) is fixedly arranged at the other end of the lower end of the dust suction member (33). The dust outlet (35) is located above the collection box (3). Limiting columns (37) are movably inserted on both sides of the upper end of the installation plate (32). Limiting blocks (38) are fixedly arranged on the upper sides of both ends of the collection box (3). The lower ends of the limiting columns (37) are connected through the corresponding limiting blocks (38).

3. The simple cold heading machine according to claim 1, characterized in that: Studs (6) are fixedly arranged at the lower ends of the lower molds (51) and the upper ends of the upper molds (52). Four screw tubes (61) are fixedly arranged at the lower end of the lifting plate (21). Thread grooves (62) for cooperating with the studs (6) are opened at the upper ends of the placement plate (5) and the lower ends of the screw tubes (61).

4. The simple cold heading machine according to claim 3, wherein: The thread grooves (62) on the screw tubes (61) and the placement plate (5) are vertically corresponding, and the four screw tubes (61) are equidistantly distributed.

5. The simple cold heading machine according to claim 1, characterized in that: A support plate (4) is fixedly arranged at one side of the upper end of the bottom plate (1). A lighting lamp (41) is fixedly arranged at one side of the upper end of the support plate (4).

6. A simple cold heading machine according to claim 1, characterized in that: Two reinforcing rods (22) are fixedly arranged at both ends of the lifting plate (21). Reinforcing columns (23) are fixedly arranged at the upper ends of the reinforcing rods (22). The upper ends of the reinforcing columns (23) penetrate through the upper plate (12) and extend above the upper plate (12).

7. The simple cold heading machine according to claim 6, characterized in that: The four reinforcing columns (23) are arranged in a rectangular shape. Four reinforcing blocks (24) are fixedly arranged at the upper end of the upper plate (12), and the outer surfaces of the reinforcing columns (23) are sleeved and connected with the corresponding reinforcing blocks (24).

8. The simple cold heading machine according to claim 2, characterized in that: Two limiting plates (36) are fixedly arranged at one side of the upper end of the bottom plate (1), and both ends of the collection box (3) are in movable contact with the two limiting plates (36) respectively.

Citation Information

Patent Citations

  • Cold header

    CN209288200U