Continuous production equipment for aluminum ingots

Abstract

The aluminum ingot continuous production equipment comprises a base, the upper surface of the base is fixedly connected with a plurality of supporting rods, the upper ends of the supporting rods are jointly and fixedly connected with a fixing frame, two conveying rollers are rotationally connected into the fixing frame, the surfaces of the two conveying rollers are sleeved with a conveying belt in a rolling mode, and the conveying belt is fixedly connected with the base. Fixing blocks are fixedly connected to the surface of the conveying belt, and a groove is formed in the upper surface of each fixing block. Aluminum solution is input into the liquid inlet pipe, then the aluminum solution is poured into the corresponding aluminum ingot molds through the liquid separator, after the aluminum solution is cooled into aluminum ingots, the fixing block moves to the position below the conveying belt, then the aluminum ingot molds are turned out of the interior of the groove and continuously knock on the baffles in the moving process, and the aluminum ingots are conveyed into the aluminum ingot molds. And the aluminum ingot can fall out of the aluminum ingot mold through vibration of knocking, so that the phenomenon of secondary pouring is prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot production, in particular to continuous aluminum ingot production equipment. Background Art

[0002] CN204867325U, a continuous aluminum ingot production equipment, relates to the technical field of aluminum ingot production, including a mounting frame, a conveying device, an aluminum liquid conveying trough, an aluminum liquid depositor, an aluminum liquid distributor and a driving mechanism; the conveying device is installed on the mounting frame, and a plurality of aluminum ingot molds are arranged side by side in the conveying device; the aluminum liquid conveying trough is fixed to the mounting frame; the aluminum liquid depositor is arranged on the mounting frame, the aluminum liquid depositor is communicated with the aluminum liquid conveying trough and has an aluminum liquid overflow port, and a liquid guide trough is arranged at the aluminum liquid overflow port; the aluminum liquid distributor is rotatably supported on the mounting frame, the aluminum liquid distributor is located above the aluminum ingot molds, and the aluminum liquid distributor has an aluminum liquid inlet and a plurality of aluminum liquid distribution pipes; the driving mechanism is installed on the mounting frame and is used for driving the aluminum ingot molds to move and the aluminum liquid distributor to rotate.

[0003] When the existing continuous aluminum ingot production equipment is working, some aluminum ingots will adhere to the inside of the mold. If the staff does not find and perform demoulding treatment at this time, there may be a situation of secondary pouring or aluminum liquid overflow. Summary of the Utility Model

[0004] In view of the problems existing in the above-mentioned existing continuous aluminum ingot production equipment, the present utility model is proposed.

[0005] Therefore, the purpose of the present utility model is to provide continuous aluminum ingot production equipment, which solves the problem that when the existing continuous aluminum ingot production equipment is working, some aluminum ingots will adhere to the inside of the mold. If the staff does not find and perform demoulding treatment at this time, there may be a situation of secondary pouring or aluminum liquid overflow.

[0006] In order to achieve the above purpose, the present utility model provides the following technical solutions:

[0007] Aluminum ingot continuous production equipment, including a base, on the upper surface of the base are fixedly connected with a plurality of support rods, the upper ends of each support rod are jointly fixedly connected with a fixed frame, inside the fixed frame are rotatably connected with two conveyor rollers, on the surfaces of the two conveyor rollers are rollingly sleeved with a conveyor belt, on the surface of the conveyor belt are fixedly connected with fixing blocks, on the upper surface of each fixing block is provided with a groove, inside each groove are rotatably connected with two rotating shafts, between the corresponding two rotating shafts are fixedly connected with aluminum ingot molds, on the upper surface of the base is fixedly connected with a U-shaped plate, on the upper surface of the U-shaped plate are fixedly connected with a plurality of baffle plates, on the upper surface of the fixed frame is fixedly connected with a mounting plate, at one end of the mounting plate is provided with a through hole, inside the through hole is rotatably connected with a liquid inlet pipe, one end of the liquid inlet pipe is fixedly connected with a liquid distributor, at one end of the fixed frame is provided with a driving mechanism, the two conveyor rollers and the liquid inlet pipe are all rotated by the driving mechanism, on the upper surface of the fixed frame is fixedly connected with a cooling mechanism, and the cooling mechanism is matched with the aluminum ingot molds.

[0008] Preferably, the driving mechanism includes a plurality of sprockets, chains and a motor. One end of each of the two conveyor rollers penetrates through one side of the fixed frame, each sprocket is respectively fixedly sleeved on the outer surfaces of the two conveyor rollers and the liquid inlet pipe, the chains are sleeved on the outer surfaces of each sprocket, the motor is fixedly connected to one side of the fixed frame, and one end of one of the conveyor rollers penetrates through one side of the fixed frame and is fixedly connected to the output end of the motor.

[0009] Preferably, the cooling mechanism includes a U-shaped frame, a spray plate and a water inlet pipe. The U-shaped frame is fixedly connected to the upper surface of the fixed frame, the spray plate is fixedly connected to the lower surface of the U-shaped frame, and the water inlet pipe penetrates through the upper surface of the U-shaped frame and is fixedly connected to the input end of the spray plate.

[0010] Preferably, the inside of each aluminum ingot mold is in a trapezoidal shape that is narrower at the bottom and wider at the top.

[0011] Preferably, chamfers are symmetrically arranged on the outer surface of each aluminum ingot mold.

[0012] Preferably, each rotating shaft is located at one end of the corresponding groove.

[0013] Preferably, inclined surfaces are provided at both ends of the U-shaped plate.

[0014] Preferably, a stop rod is fixedly connected to the inner wall at one end of the fixed frame, and the stop rod is matched with each aluminum ingot mold.

[0015] Preferably, the shape of the stop rod is cylindrical.

[0016] In the above technical solution, the technical effects and advantages provided by the present utility model:

[0017] 1. Aluminum solution is input into the inner part of the liquid inlet pipe, and then the liquid distributor is used to pour the aluminum liquid into the corresponding aluminum ingot molds respectively. After the aluminum solution cools into aluminum ingots, the fixed block moves to the lower part of the conveyor belt. Then, the aluminum ingot molds are flipped out from the inner part of the groove and continuously knock each baffle during the moving process. Through the vibration of knocking, the aluminum ingots can fall out from the inner part of the aluminum ingot molds, thus preventing the phenomenon of secondary casting.

[0018] 2. Through the driving mechanism arranged on one side of the fixed frame, the motor is started, and then the conveyor roller connected to it can be rotated. At this time, through the transmission of each sprocket and chain, the other conveyor roller and the liquid inlet pipe can be rotated, so that the liquid distributor and the conveyor belt can rotate. Brief Description of the Drawings

[0019] Figure 1 It is a structural schematic diagram of the present utility model;

[0020] Figure 2 is Figure 1 a sectional view of;

[0021] Figure 3 is Figure 1 a top view of;

[0022] Figure 4 is an enlarged schematic diagram of part A;

[0023] Figure 5 is a side view structural schematic diagram of the U-shaped plate.

[0024] Explanation of the Reference Numerals: 1. Base; 2. Support Rod; 3. Fixed Frame; 4. Conveyor Roller; 5. Conveyor Belt; 6. Fixed Block; 7. Rotating Shaft; 8. Aluminum Ingot Mold; 9. U-shaped Plate; 10. Baffle; 11. Mounting Plate; 12. Liquid Inlet Pipe; 13. Liquid Distributor; 14. Sprocket; 15. Chain; 16. Motor; 17. U-shaped Frame; 18. Spraying Plate; 19. Water Inlet Pipe; 20. Stop Rod. Detailed Embodiments

[0025] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further introduced in detail below in conjunction with the drawings.

[0026] The embodiment of the present utility model discloses an aluminum ingot continuous production device.

[0027] Embodiment 1

[0028] Refer to Figures 1-5, an aluminum ingot continuous production device, including a base 1, characterized in that a plurality of support rods 2 are fixedly connected to the upper surface of the base 1, the upper ends of each support rod 2 are jointly fixedly connected to a fixed frame 3, two conveyor rollers 4 are rotatably connected inside the fixed frame 3, a conveyor belt 5 is rollingly sleeved on the surfaces of the two conveyor rollers 4, fixing blocks 6 are fixedly connected to the surface of the conveyor belt 5, grooves are formed on the upper surfaces of each fixing block 6, two rotating shafts 7 are rotatably connected inside each groove, an aluminum ingot mold 8 is fixedly connected between the corresponding two rotating shafts 7, a U-shaped plate 9 is fixedly connected to the upper surface of the base 1, a plurality of baffle plates 10 are fixedly connected to the upper surface of the U-shaped plate 9, a mounting plate 11 is fixedly connected to the upper surface of the fixed frame 3, a through hole is formed at one end of the mounting plate 11, a liquid inlet pipe 12 is rotatably connected inside the through hole, and a liquid distributor 13 is fixedly connected to one end of the liquid inlet pipe 12.

[0029] When aluminum solution is input into the liquid inlet pipe 12 and then is respectively poured into the corresponding aluminum ingot molds 8 through the liquid distributor 13, after the aluminum solution is cooled into aluminum ingots, the fixing blocks 6 move to the lower side of the conveyor belt 5, and then the aluminum ingot molds 8 are flipped out from the inside of the grooves and continuously knock each baffle plate 10 during the movement. The vibration caused by the knocking can make the aluminum ingots fall out of the aluminum ingot molds 8, thereby preventing the phenomenon of secondary casting.

[0030] Refer to Figures 1-3 , a driving mechanism is arranged at one end of the fixed frame 3, and the two conveyor rollers 4 and the liquid inlet pipe 12 are rotated through the driving mechanism. The driving mechanism includes a plurality of sprockets 14, a chain 15 and a motor 16. One end of each of the two conveyor rollers 4 penetrates through one side of the fixed frame 3, and each sprocket 14 is respectively fixedly sleeved on the outer surfaces of the two conveyor rollers 4 and the liquid inlet pipe 12. The chain 15 is sleeved on the outer surface of each sprocket 14, and the motor 16 is fixedly connected to one side of the fixed frame 3. One end of one of the conveyor rollers 4 penetrates through one side of the fixed frame 3 and is fixedly connected to the output end of the motor 16.

[0031] Start the motor 16, and then the conveyor roller 4 connected thereto can be rotated. At this time, through the transmission of each sprocket 14 and the chain 15, the other conveyor roller 4 and the liquid inlet pipe 12 can be rotated, so that the liquid distributor 13 and the conveyor belt 5 can be rotated.

[0032] Refer to Figures 1-3 , a cooling mechanism is fixedly connected to the upper surface of the fixed frame 3, the cooling mechanism is matched with the aluminum ingot mold 8, and the cooling mechanism includes a U-shaped frame 17, a spray plate 18 and a water inlet pipe 19. The U-shaped frame 17 is fixedly connected to the upper surface of the fixed frame 3, the spray plate 18 is fixedly connected to the lower surface of the U-shaped frame 17, and the water inlet pipe 19 penetrates through the upper surface of the U-shaped frame 17 and is fixedly connected to the input end of the spray plate 18.

[0033] The water inlet pipe 19 can be used to supply water to the spray plate 18, and then water is sprayed onto the surface of the aluminum ingot through the spray plate 18, which can quickly cool the aluminum ingot.

[0034] Example Two

[0035] On the basis of Example One, referring to Figures 2-4 , the inside of each aluminum ingot mold 8 is trapezoidal with a narrower bottom and a wider top.

[0036] Because the inside of the aluminum ingot mold 8 is trapezoidal with a narrower bottom and a wider top, it is more convenient to pour out the formed aluminum ingot.

[0037] Example Three

[0038] On the basis of Example Two, referring to Figure 2 Figure 4 , chamfers are symmetrically arranged on the outer surface of each aluminum ingot mold 8.

[0039] The chamfers can be used to more conveniently rotate the aluminum ingot mold 8 back into the corresponding groove.

[0040] Example Four

[0041] On the basis of Example One, referring to Figures 2-3 , each rotating shaft 7 is located at one end of the corresponding groove.

[0042] Each rotating shaft 7 is located at one end of the corresponding groove, rather than in the middle of the groove, so that each aluminum ingot mold 8 can be flipped out of the corresponding groove.

[0043] Example Five

[0044] On the basis of Example One, referring to Figure 5 , inclined surfaces are provided at both ends of the U-shaped plate 9.

[0045] The inclined surfaces can be used to facilitate the sliding out of the dropped aluminum ingots, thereby preventing the phenomenon of aluminum ingots piling up.

[0046] Example Six

[0047] On the basis of Example One, referring to Figures 1-2 , a retaining rod 20 is fixedly connected to the inner wall of one end of the fixed frame 3. The retaining rod 20 matches each aluminum ingot mold 8, and the shape of the retaining rod 20 is cylindrical. By using the retaining rod 20, the aluminum ingot mold can be blocked when the fixed block 6 moves back above the conveyor belt 5, and then through the rotation of the conveyor belt 5, the aluminum ingot mold 8 can be moved back into the groove.

Claims

1. Continuous aluminum ingot production equipment, including a base (1), characterized in that, The upper surface of the base (1) is fixedly connected with a plurality of support rods (2). The upper ends of each of the support rods (2) are fixedly connected together with a fixed frame (3). Inside the fixed frame (3), two conveyor rollers (4) are rotatably connected. A conveyor belt (5) is rolling sleeved on the surfaces of the two conveyor rollers (4). The surface of the conveyor belt (5) is fixedly connected with fixing blocks (6). Each upper surface of the fixing blocks (6) is provided with a groove. Inside each groove, two rotating shafts (7) are rotatably connected. An aluminum ingot mold (8) is fixedly connected between the corresponding two rotating shafts (7). The upper surface of the base (1) is fixedly connected with a U-shaped plate (9). The upper surface of the U-shaped plate (9) is fixedly connected with a plurality of baffle plates (10). The upper surface of the fixed frame (3) is fixedly connected with a mounting plate (11). One end of the mounting plate (11) is provided with a through hole. Inside the through hole, a liquid inlet pipe (12) is rotatably connected. One end of the liquid inlet pipe (12) is fixedly connected with a liquid distributor (13). A driving mechanism is arranged at one end of the fixed frame (3). The two conveyor rollers (4) and the liquid inlet pipe (12) are all rotated by the driving mechanism. The upper surface of the fixed frame (3) is fixedly connected with a cooling mechanism. The cooling mechanism is matched with the aluminum ingot mold (8).

2. The aluminum ingot continuous production equipment according to claim 1, characterized in that, The driving mechanism includes a plurality of sprockets (14), a chain (15) and a motor (16). One end of each of the two conveyor rollers (4) penetrates through one side of the fixed frame (3). Each of the sprockets (14) is fixedly sleeved on the outer surfaces of the two conveyor rollers (4) and the liquid inlet pipe (12). The chain (15) is sleeved on the outer surface of each sprocket (14). The motor (16) is fixedly connected to one side of the fixed frame (3). One end of one of the conveyor rollers (4) penetrates through one side of the fixed frame (3) and is fixedly connected to the output end of the motor (16).

3. The continuous aluminum ingot production equipment according to claim 1, characterized in that The cooling mechanism includes a U-shaped frame (17), a spray plate (18) and a water inlet pipe (19). The U-shaped frame (17) is fixedly connected to the upper surface of the fixed frame (3). The spray plate (18) is fixedly connected to the lower surface of the U-shaped frame (17). The water inlet pipe (19) penetrates through the upper surface of the U-shaped frame (17) and is fixedly connected to the input end of the spray plate (18).

4. The continuous aluminum ingot production equipment according to claim 1, characterized in that, The inside of each aluminum ingot mold (8) is trapezoidal with a narrower lower part and a wider upper part.

5. The aluminum ingot continuous production equipment according to claim 4, characterized in that, Chamfers are symmetrically arranged on the outer surface of each aluminum ingot mold (8).

6. The continuous aluminum ingot production equipment according to claim 1, characterized in that Each rotating shaft (7) is located at one end of the corresponding groove.

7. The continuous aluminum ingot production equipment according to claim 1, characterized in that, Both ends of the U-shaped plate (9) are provided with inclined surfaces.

8. The aluminum ingot continuous production equipment according to claim 1, characterized in that, A stop rod (20) is fixedly connected to the inner wall at one end of the fixed frame (3). The stop rod (20) is matched with each aluminum ingot mold (8).

9. The continuous aluminum ingot production equipment according to claim 8, characterized in that, The stop rod (20) is cylindrical in shape.

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