Grinding and polishing machine for automobile gear

The described gear processing machine automates gear exchange during processing, addressing inefficiencies in manual handling and enhancing production efficiency by enabling continuous operation.

CN223098157UActive Publication Date: 2025-07-15ANHUI CHUANGJIE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421989485.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-07-15
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing automobile gear grinding devices require manual fixation and disassembly, which are cumbersome to operate and have low production efficiency.

Method used

A grinding and polishing machine for automobile gears is designed, using a rotary dial and connecting column structure to realize automatic replacement and polishing of gears. Through the cooperation of the motor and hydraulic rod, fully automated operation is achieved.

Benefits of technology

It improves the production efficiency of gear grinding, reduces manual intervention, realizes automatic replacement and grinding of gears, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223098157U_ABST
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Abstract

The utility model discloses a grinding and polishing machine for an automobile gear, and relates to the technical field of gear machining, the grinding and polishing machine comprises a working table, a first mounting table is slidably mounted on the working table, a first motor is fixedly mounted at the top of the first mounting table, and a rotating disc is fixedly mounted at the end part of an output shaft of the first motor; a plurality of connecting columns are fixedly installed on the rotary disc and used for containing gears, a first cylinder is further installed on the rotary disc, a second cylinder is rotatably installed at one end of the first cylinder through a pin shaft, a second installation table is fixedly installed on the workbench, a U-shaped base is fixedly installed on the second installation table, and a first clamping groove is formed in the U-shaped base. A rotating shaft is rotatably mounted on the U-shaped seat, a limiting block is fixedly mounted at one end of the rotating shaft, and the multiple connecting columns and the second cylinder are concentric with the rotating shaft when rotating to the lowest point. The gear grinding machine is completely and automatically replaced by a machine, and the production efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a grinding and polishing machine for automobile gears. Background Technique

[0002] In the field of automobile manufacturing, gears, as key transmission components, have an important impact on the performance and reliability of automobiles. In order to achieve smoothness and improve the accuracy of gears during use, gears need to be ground during the gear processing.

[0003] The Chinese utility model patent with the patent number 2022216576694 discloses a gear workpiece processing and grinding device, including: a mounting frame located on one side of the gear to be processed. The mounting frame is in a "C" shape and is inclined; a guide plate parallel to the mounting frame and fixed inside the mounting frame. A grinding block is slidably connected to the lower surface of the guide plate. Both side surfaces of the grinding block are inclined, and the surface of the grinding block fits the edge of the tooth groove of the gear to be processed. Generally, before each grinding of the gear, it is necessary to manually fix the gear on the base, and after the gear is ground, it needs to be manually disassembled, and then manually replace the next gear for grinding. The operation is relatively cumbersome and requires a special operator to watch, resulting in low production efficiency. Content of the Utility Model

[0004] In order to solve the above technical problems, the purpose of the utility model is to provide a grinding and polishing machine for automobile gears.

[0005] The purpose of the utility model can be realized by the following technical solutions:

[0006] A grinding and polishing machine for automobile gears, including a workbench, on which a first mounting table is slidably mounted. A first motor is fixedly mounted on the top of the first mounting table. A turntable is fixedly mounted at the end of the output shaft of the first motor. Multiple connecting columns are fixedly mounted on the turntable. The multiple connecting columns are used to place gears. A first cylindrical column is also mounted on the turntable. One end of the first cylindrical column is rotatably mounted with a second cylindrical column through a pin shaft. A second mounting table is fixedly mounted on the workbench. A U-shaped seat is fixedly mounted on the second mounting table. A rotating shaft is rotatably mounted on the U-shaped seat. A limiting block is fixedly mounted at one end of the rotating shaft. When the multiple connecting columns and the second cylindrical column rotate to the lowest point, they are concentric with the rotating shaft;

[0007] A column is also fixedly installed on the workbench. A second guide rail is fixedly installed on one side of the column. An L-shaped connecting seat is slidably installed on the second guide rail through a slider. A third motor is fixedly installed on the L-shaped connecting seat. A grinding wheel is fixedly installed at the end of the output shaft of the third motor. An installation table three is also fixedly installed on the workbench. A sliding table is slidably installed on the installation table three. A guide plate is slidably installed through the inside of the sliding table. A U-shaped pusher is fixedly installed at one end of the guide plate.

[0008] As a further scheme of the present utility model: A first synchronous pulley is fixedly installed at the other end of the rotating shaft. A second motor is fixedly installed on the workbench. A second synchronous pulley is fixedly installed on the output shaft of the second motor. The first synchronous pulley and the second synchronous pulley are connected by a transmission belt.

[0009] As a further scheme of the present utility model: Shaft seats are fixedly installed on both sides of the top of the installation table three. A lead screw is rotatably installed between the two shaft seats on both sides. The sliding table is in threaded cooperation with the outer surface of the lead screw. A fixing plate is fixedly installed on one side of the installation table three. A fourth motor is fixedly installed on the fixing plate. The output shaft of the fourth motor is connected to one end of the lead screw through a coupling.

[0010] As a further scheme of the present utility model: A toothed plate is fixedly installed on one side of the guide plate. A gear is rotatably installed inside the sliding table. The toothed plate is meshed with the gear. A U-shaped cover is fixedly installed on the top of the sliding table. A fifth motor is fixedly installed at the bottom of the U-shaped cover. The output shaft of the fifth motor passes through the sliding table and is fixedly connected to the gear.

[0011] As a further scheme of the present utility model: Two electric hydraulic rods are fixedly installed on the U-shaped seat. The hydraulic cylinder ends of the two electric hydraulic rods are fixedly installed on one side of the U-shaped seat and simultaneously penetrate through the other side of the U-shaped seat.

[0012] As a further scheme of the present utility model: 4 connecting columns are fixedly installed on the turntable. The beneficial effects of the present utility model:

[0013] By providing a rotatable turntable on the installation table one, multiple connecting columns are installed on the turntable, and multiple gears to be ground can be placed on the connecting columns. When grinding the gears, by controlling the sliding of the installation table and the rotation of the turntable in cooperation, after one gear is ground, the ground gear can be automatically removed and then a new gear to be ground can be replaced. During the grinding of multiple gears on the turntable, no manual intervention is required and the gears are automatically replaced for grinding by the machine, eliminating the need for manual supervision and improving production efficiency. Description of the Drawings

[0014] The following further describes the present utility model with reference to the drawings.

[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model Figure 1 ;

[0016] Figure 2 This is a schematic diagram of the overall structure of the utility model Figure 2 ;

[0017] Figure 3 It is a schematic diagram of the structure of the sliding table and its interior of the utility model;

[0018] In the figure: 1. workbench; 2. mounting table 1; 20. guide rail 2; 21. first motor; 22. turntable; 23. connecting column; 24. cylinder column 1; 26. cylinder column 2; 3. mounting table 2; 31. U-shaped seat; 32. rotating shaft; 33. limit block; 34. synchronous pulley 1; 35. second motor; 36. synchronous pulley 2; 37. transmission belt; 38. electric hydraulic rod; 4. column; 41. guide rail 2; 42. L-shaped connecting seat; 43. third motor; 44. grinding wheel; 5. mounting table 3; 51. rotating shaft seat; 52. lead screw; 53. sliding table; 54. guide plate; 55. U-shaped paddle; 56. fixing plate; 57. fourth motor; 58. tooth plate; 59. gear; 590. U-shaped cover; 591. fifth motor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1-3 As shown, the utility model is a grinding and polishing machine for automobile gears, comprising a workbench 1, a guide rail 20 is fixed on the workbench 1, a mounting platform 2 is slidably mounted on the guide rail 20 through a slider, a first motor 21 is fixedly mounted on the top of the mounting platform 2, a turntable 22 is fixedly mounted on the end of the output shaft of the first motor 21, a plurality of connecting columns 23 are fixedly mounted on the turntable 22, four connecting columns 23 are installed in the present design, and a plurality of connecting columns 23 are used to place gears, a cylinder column 24 is also installed on the turntable 22, and a cylinder column 26 is rotatably mounted on one end of the cylinder column 24 through a pin shaft,

[0021] An installation table two 3 is fixedly installed on the workbench 1. A U-shaped seat 31 is fixedly installed on the installation table two 3. A rotating shaft 32 is rotatably installed on the U-shaped seat 31. A limiting block 33 is fixedly installed at one end of the rotating shaft 32. When a plurality of the connecting columns 23 and the cylinder column two 26 rotate to the lowest point, they are concentric with the rotating shaft 32. At the same time, the diameter of the connecting column 23 and the inner diameter of the cylinder column two 26 are the same as the diameter of the rotating shaft 32. A synchronous pulley one 34 is fixedly installed at the other end of the rotating shaft 32. A second motor 35 is fixedly installed on the workbench 1. A synchronous pulley two 36 is fixedly installed on the output shaft of the second motor 35. The synchronous pulley one 34 and the synchronous pulley two 36 are connected by a transmission belt 37. Two electric hydraulic rods 38 are fixedly installed on the U-shaped seat 31. The hydraulic cylinder ends of the two electric hydraulic rods 38 are fixedly installed on one side of the U-shaped seat 31 and penetrate through the other side of the U-shaped seat 31 at the same time.

[0022] A column 4 is also fixedly installed on the workbench 1. A guide rail two 41 is fixedly installed on one side of the column 4. An L-shaped connecting seat 42 is slidably installed on the guide rail two 41 through a slider. A third motor 43 is fixedly installed on the L-shaped connecting seat 42. A grinding wheel 44 is fixedly installed at the end of the output shaft of the third motor 43.

[0023] An installation table three 5 is also fixedly installed on the workbench 1. Rotating shaft seats 51 are fixedly installed on both sides of the top of the installation table three 5. A lead screw 52 is rotatably installed between the two rotating shaft seats 51 on both sides. A sliding table 53 is in threaded fit with the outer surface of the lead screw 52. A fixing plate 56 is fixedly installed on one side of the installation table three 5. A fourth motor 57 is fixedly installed on the fixing plate 56. The output shaft of the fourth motor 57 is connected to one end of the lead screw 52 through a coupling.

[0024] A guide plate 54 is slidably installed through the inside of the sliding table 53. A U-shaped dial 55 is fixedly installed at one end of the guide plate 54. A toothed plate 58 is fixedly installed on one side of the guide plate 54. A gear 59 is rotatably installed in the sliding table 53. The toothed plate 58 is meshed with the gear 59. A U-shaped cover 590 is fixedly installed on the top of the sliding table 53. A fifth motor 591 is fixedly installed on the bottom of the U-shaped cover 590. The output shaft of the fifth motor 591 penetrates through the sliding table 53 and is fixedly connected to the gear 59.

[0025] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0026] Working principle of the utility model: When the device is working, first place the gears to be polished on multiple connecting columns 23, and do not place a gear on one of the connecting columns 23, which is used to place the polished gears. Then control the first motor 21 to drive the turntable 22 to rotate slowly, so that one of the connecting columns 23 with the gear to be polished is concentric with the rotating shaft 32. Then control the mounting table 1 to slide towards the mounting table 2, so that the end faces of the connecting column 23 and the rotating shaft 32 are aligned. Then control the U-shaped flap 55 at one end of the guide plate 54 of the mounting table 3 to dial the gear at the front of the connecting column 23 onto the rotating shaft 32. Then retract the mounting table 1. Then control the first motor 21 to drive the turntable 22 to rotate slowly so that the cylindrical column 2 is concentric with the rotating shaft 32. Then control the mounting table 1 to slide towards the mounting table 2. Since the diameter of the cavity of the cylindrical column 26 is the same as the diameter of the rotating shaft 32, the cylindrical column 26 just fits over the outer surface of the rotating shaft 32 and can firmly fix the gear to be polished. Then control the grinding wheel 44 on the column 4 to grind the tooth surface of the gear. During the grinding process, the second motor 35 slowly drives the rotating shaft 32 to rotate, so that the grinding wheel 44 can grind each tooth surface of the gear. When a gear is polished, control the mounting table 1 to slide outwards so that the cylindrical column 26 is separated from the rotating shaft 32. Then control the turntable 22 to rotate so that one of the connecting columns 23 without a gear is concentric with the rotating shaft 32, and control the mounting table 1 to slide so that it is aligned with the rotating shaft 32. Control the U-shaped flap 55 at one end of the guide plate 54 to dial the gear onto this connecting column 23. Since the gear fits tightly with the rotating shaft 32 during the processing, the electric hydraulic rod 38 can be controlled to push out the gear. Then repeat the above operations to grind the next gear. Compared with the prior art, the utility model can place multiple gears on the connecting columns 23 of the turntable 22 and grind them, and there is no need for manual intervention, and the gears are completely automatically replaced and ground by the machine.

[0027] The above has described in detail an embodiment of the present utility model, but the content described is only the preferred embodiment of the present utility model and cannot be considered as limiting the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of application of the present utility model should still fall within the scope covered by the patent of the present utility model.

Claims

1. A grinding and polishing machine for automotive gears, comprising a workbench (1), characterized in that, A mounting table one (2) is slidably mounted on the workbench (1). A first motor (21) is fixedly mounted on the top of the mounting table one (2). A turntable (22) is fixedly mounted at the end of the output shaft of the first motor (21). A plurality of connecting columns (23) are fixedly mounted on the turntable (22). The plurality of connecting columns (23) are used for placing gears. A cylinder column one (24) is further mounted on the turntable (22). One end of the cylinder column one (24) is rotatably mounted with a cylinder column two (26) through a pin shaft. An installation table two (3) is fixedly mounted on the workbench (1). A U-shaped seat (31) is fixedly mounted on the installation table two (3). A rotating shaft (32) is rotatably mounted on the U-shaped seat (31). A limiting block (33) is fixedly mounted at one end of the rotating shaft (32). When the plurality of connecting columns (23) and the cylinder column two (26) rotate to the lowest point, they are concentric with the rotating shaft (32). A column (4) is further fixedly mounted on the workbench (1). A guide rail two (41) is fixedly mounted on one side of the column (4). An L-shaped connecting seat (42) is slidably mounted on the guide rail two (41) through a slider. A third motor (43) is fixedly mounted on the L-shaped connecting seat (42). A grinding wheel (44) is fixedly mounted at the end of the output shaft of the third motor (43). An installation table three (5) is further fixedly mounted on the workbench (1). A sliding table (53) is slidably mounted on the installation table three (5). A guide plate (54) is slidably mounted through the sliding table (53). A U-shaped dial (55) is fixedly mounted at one end of the guide plate (54).

2. The grinding and polishing machine for automotive gears according to claim 1, wherein A synchronous pulley one (34) is fixedly mounted at the other end of the rotating shaft (32). A second motor (35) is fixedly mounted on the workbench (1). A synchronous pulley two (36) is fixedly mounted on the output shaft of the second motor (35). The synchronous pulley one (34) and the synchronous pulley two (36) are connected by a transmission belt (37).

3. A grinding and polishing machine for automotive gears according to claim 1, characterized in that, Shaft seats (51) are fixedly mounted on both sides of the top of the installation table three (5). A lead screw (52) is rotatably mounted between the two shaft seats (51). A sliding table (53) is in threaded fit with the outer surface of the lead screw (52). A fixing plate (56) is fixedly mounted on one side of the installation table three (5). A fourth motor (57) is fixedly mounted on the fixing plate (56). The output shaft of the fourth motor (57) is connected to one end of the lead screw (52) through a coupling.

4. A grinding and polishing machine for automotive gears according to claim 3, characterized in that, A toothed plate (58) is fixedly mounted on one side of the guide plate (54). A gear (59) is rotatably mounted in the sliding table (53). The toothed plate (58) is meshed with the gear (59). A U-shaped cover (590) is fixedly mounted on the top of the sliding table (53). A fifth motor (591) is fixedly mounted on the bottom of the U-shaped cover (590). The output shaft of the fifth motor (591) penetrates through the sliding table (53) and is fixedly connected to the gear (59).

5. A grinding and polishing machine for automotive gears according to claim 1, characterized in that, Two electro-hydraulic rods (38) are fixedly installed on the U-shaped seat (31), and the hydraulic cylinder ends of the two electro-hydraulic rods (38) are fixedly installed on one side of the U-shaped seat (31) and penetrate through the other side of the U-shaped seat (31) at the same time.

6. A grinding and polishing machine for automotive gears according to claim 1, characterized in that, Four connecting columns (23) are fixedly installed on the turntable (22).