High-precision sheet metal part batch forming device
The high-precision sheet metal forming device synchronizes dual-head screws for precise alignment and securement of quarter-spherical metal sheets, improving welding efficiency and accuracy in batch processing.
Patent Information
- Application Number
- CN202422270218.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In the prior art, when spot welding two quarter spherical sheet metal parts, the alignment of the workpiece needs to be repeatedly adjusted, resulting in low batch processing efficiency.
The double-headed stud is driven by belt transmission or gear transmission to realize the synchronous contraction of the two clamps or unfolding outwards, ensuring the accuracy of the relative position of the sheet metal parts, and using the clamping mechanism and the tablet pressing mechanism to improve positioning accuracy.
It improves the efficiency and accuracy of batch processing of sheet metal parts and simplifies the welding process of sheet metal parts.
Smart Images

Figure CN223098410U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sheet metal processing equipment, and more specifically, to a high-precision sheet metal batch forming device. Background Art
[0002] Sheet metal forming refers to the process of forming metal sheets into parts with required shapes and sizes through various processing means.
[0003] There are currently two quarter-spherical sheet metals that need to be spot-welded. When the existing fixture clamps the above workpieces, the alignment of the two workpieces needs to be adjusted repeatedly, resulting in low efficiency when processing such parts in batches. Summary of the Utility Model
[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a high-precision sheet metal batch forming device. The technical problem to be solved by the utility model is: how to improve the efficiency of spot-welding two quarter-spherical sheet metal parts.
[0005] To achieve the above object, the utility model provides the following technical solution: A high-precision sheet metal batch forming device includes a support mechanism; a clamping mechanism, including symmetrically arranged clamping members. Each clamping member includes a clamping plate, a double-headed stud, and a handle. The double-headed stud is fixedly connected to the handle, and the double-headed stud is rotatably connected to the support mechanism. The two ends of the double-headed stud are respectively in threaded transmission connection with a clamping plate, and the clamping plate is used for clamping the edge of the sheet metal part; wherein, the handles between the two symmetrically arranged clamping members are in transmission connection to make the two clamping mechanisms rotate at the same rate.
[0006] In a preferred embodiment, both handles are fixed to the ends of the corresponding double-headed studs.
[0007] In a preferred embodiment, the two double-headed studs are connected by a belt drive.
[0008] In a preferred embodiment, the two double-headed studs are connected by a gear drive.
[0009] In a preferred embodiment, a pressing mechanism is arranged on the support mechanism. The pressing mechanism includes a V-shaped clip, a cylinder, a cam, and a tension cord. The two V-shaped clips are symmetrically slidably arranged on the support mechanism, and the V-shaped clips are connected by a tension cord. A cylinder is installed on the support mechanism, and the telescopic rod of the cylinder is fixedly connected to the cam, and the cam is in contact with the tension cord.
[0010] In a preferred embodiment, the support mechanism includes a base and a mold. A plurality of pin holes are formed in the base, and a pin shaft is arranged on the mold. The pin shaft and the pin hole are detachably connected.
[0011] In a preferred embodiment, the mold includes a template and a core. The shape of the core is a quarter sphere, and two cores are symmetrically arranged. The symmetry center line of the V-shaped clip is aligned with the symmetry center line of the core.
[0012] Technical effects and advantages of the present utility model:
[0013] This application mainly drives two stud bolts to drive the clamping plates to contract inward or expand outward synchronously by using a belt drive method or a gear drive method, so as to determine the accuracy of the relative positions of the sheet metal parts on the two cores, which is convenient for the user to weld the positioned sheet metal parts and improves the precision during batch processing of the sheet metal parts. Description of the drawings
[0014] The drawings are used to provide a further understanding of the technical solution of the present utility model and constitute a part of the present utility model. The embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model.
[0015] Figure 1 It is a structural diagram of a high-precision sheet metal part batch forming device of the present utility model.
[0016] Figure 2 It is a structural diagram of the mold in the present utility model.
[0017] Figure 3 It is a front view of the sheet metal part batch forming device of the present utility model.
[0018] Figure 4 It is a structural diagram of the pressing plate mechanism in the present utility model.
[0019] Figure 5 It is a structural diagram of the clamping mechanism in the present utility model.
[0020] Reference numerals in the drawings are: 1, base; 2, mold; 21, template; 22, core; 3, clamping mechanism; 31, chute; 32, clamping plate; 33, stud bolt; 34, handle; 4, pressing plate mechanism; 41, V-shaped clip; 42, cylinder; 43, cam; 44, tension rope. Detailed implementation manners
[0021] Now, the exemplary embodiments will be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be implemented in various forms and should not be construed as limited to the examples set forth herein; rather, these exemplary embodiments are provided so that the present disclosure will be more thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art. The drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus their repeated description will be omitted.
[0022] In addition, the described features, structures or characteristics may be combined in one or more example embodiments in any suitable manner. In the following description, numerous specific details are provided to give a full understanding of the example embodiments of the present disclosure. However, those skilled in the art will realize that the technical solutions of the present disclosure may be practiced omitting one or more of the specific details, or other methods, components, steps, etc. may be adopted. In other cases, well-known structures, methods, implementations or operations are not shown or described in detail to avoid obscuring various aspects of the present disclosure.
[0023] Embodiment 1
[0024] A high-precision sheet metal part batch forming device includes a base 1, a mold 2 and a clamping mechanism 3. The base 1 is assembled with a welding machine group, and the mold 2 is spliced with the base 1 for adjusting the position of the mold 2. The clamping mechanism 3 is used to adjust the edge positions of two clamped sheet metal parts.
[0025] A number of pin holes are provided on the base 1, and pins are provided on the mold 2. By inserting the pins into different pin holes, the purpose of fixing the mold 2 at different positions on the base 1 is achieved.
[0026] The mold 2 includes a template 21 and a mold core 22. Pins are fixed on the template 21, and the mold core 22 is detachably connected to the template 21. The mold core 22 is a quarter-spherical mold. When in use, the quarter-spherical sheet metal part is attached to the mold core 22.
[0027] The clamping mechanism 3 includes sliding grooves 31, clamping plates 32, double-headed studs 33 and handles 34. Sliding grooves 31 are provided on both sides of the mold core 22, and clamping plates 32 are slidably connected in the sliding grooves 31. The cross-section of the clamping plate 32 is U-shaped, and both sides of the sheet metal part can be inserted into the corresponding clamping plates 32. By adjusting the positions of the clamping plates 32, the rapid fixation of the sheet metal position is achieved.
[0028] Furthermore, the two clamping plates 32 are in threaded transmission connection with the same double-headed stud 33, and a handle 34 is rotatably connected to the double-headed stud 33. The position of the handle 34 can be fixed at the end of the double-headed stud 33 or in the middle of the double-headed stud 33.
[0029] For the welding of the two quarter-spherical sheet metal parts targeted by this solution, it is necessary to synchronously align the sheet metal parts clamped by the two clamping mechanisms 3. Specifically, either fix the two handles 34 to the ends of the stud 33 simultaneously, or fix the two handles 34 to the middle of the stud 33 simultaneously. By using a belt drive connection or a gear drive connection between the two handles 34, the two studs 33 rotate at the same speed, driving the two clamping plates 32 to move inward or outward simultaneously. The specific rotation direction of the stud 33 is not considered because it can be specifically selected according to the drive connection method between the handles 34 during actual operation.
[0030] The above-mentioned stud 33 refers to a cylinder with threads of opposite rotation directions at both ends. When rotating, it can drive the components located at both ends to approach or move away from each other.
[0031] The above technical solution is also applicable to the welding after butt-joint of curved sheet metal parts.
[0032] Embodiment 2
[0033] On the basis of Embodiment 1, a pressing plate mechanism 4 is further provided. The pressing plate mechanism 4 includes a V-shaped clip 41, a cylinder 42, a cam 43, and a tension cord 44. A relief groove is provided on the template 21, and the V-shaped clip 41 slides in the relief groove. The two symmetrical V-shaped clips 41 are connected by the tension cord 44. A cylinder 42 is installed below the template 21. The cylinder block of the cylinder 42 is fixed to the template 21, and the telescopic rod of the cylinder 42 is fixedly connected to the cam 43. The cam 43 abuts against the tension cord 44. When the cam 43 presses the tension cord 44, the two V-shaped clips 41 approach each other under the pulling of the tension cord 44 to clamp the sheet metal part located between the V-shaped clip 41 and the die core 22. When the cam 43 does not press the tension cord 44, the user can take out or put in the sheet metal part, achieving the purpose of quickly replacing the sheet metal part and improving the overall efficiency during the processing of a batch of sheet metal parts.
[0034] The working principle of the present utility model:
[0035] This application mainly uses a belt drive method or a gear drive method to drive the two studs 33 to drive the clamping plates 32 to contract inward or expand outward synchronously, so as to determine the accuracy of the relative positions of the sheet metal parts on the two die cores 22, facilitating the user to weld the positioned sheet metal parts and improving the precision during batch processing of sheet metal parts.
[0036] Only some exemplary embodiments of the present utility model have been described by way of illustration. Without doubt, for those of ordinary skill in the art, various modifications can be made to the described embodiments without departing from the spirit and scope of the present utility model. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present utility model.
[0037] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or the communication inside two components. It can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change.
[0038] Second, in the drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other.
[0039] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A batch forming device for high-precision sheet metal parts, characterized in that Including: A support mechanism; A clamping mechanism (3), including symmetrically arranged clamping members. Each clamping member includes a clamping plate (32), a double-headed stud (33), and a handle (34). The double-headed stud (33) is fixedly connected to the handle (34). The double-headed stud (33) is rotatably connected to the support mechanism. The two ends of the double-headed stud (33) are respectively in threaded driving connection with a clamping plate (32). The clamping plate (32) is used for clamping the edge of the sheet metal part; Among them, the handles (34) between the two symmetrically arranged clamping members are in driving connection so that the two clamping mechanisms (3) rotate at the same rate.
2. The batch forming device for high-precision sheet metal parts according to claim 1, characterized in that: Both of the two handles (34) are fixed to the ends of the corresponding double-headed studs (33).
3. A high-precision sheet metal part batch forming device according to claim 1, characterized in that: The two double-headed studs (33) are connected by a belt drive.
4. A high-precision sheet metal part batch forming device according to claim 1, characterized in that: The two double-headed studs (33) are connected by a gear drive.
5. A batch forming device for high-precision sheet metal parts according to claim 1, characterized in that: A pressing plate mechanism (4) is arranged on the support mechanism. The pressing plate mechanism (4) includes a V-shaped clamping plate (41), a cylinder (42), a cam (43), and a tension cord (44). The two V-shaped clamping plates (41) are symmetrically slidably arranged on the support mechanism. The V-shaped clamping plates (41) are connected by the tension cord (44). A cylinder (42) is installed on the support mechanism. The telescopic rod of the cylinder (42) is fixedly connected to the cam (43). The cam (43) is in contact with the tension cord (44).
6. The batch forming device for high-precision sheet metal parts according to claim 5, characterized in that: The support mechanism includes a base (1) and a mold (2). A plurality of pin holes are provided on the base (1), and a pin shaft is provided on the mold (2). The pin shaft and the pin hole are detachably connected.
7. An apparatus for batch forming of high-precision sheet metal parts according to claim 6, characterized in that: The mold (2) includes a template (21) and a mold core (22). The shape of the mold core (22) is a quarter sphere. The two mold cores (22) are symmetrically arranged. The symmetric center line of the V-shaped clamping plate (41) is aligned with the symmetric center line of the mold core (22).