Automatic cover body assembling mechanism and adjuster guide wheel assembling equipment

Abstract

The utility model discloses an automatic cover body assembling mechanism and adjuster guide wheel assembling equipment. The automatic cover body assembling mechanism comprises a lifting module, a transferring module, a cover body suction module and a blue film suction module. The lifting module is connected with a mounting plate; the transfer module comprises a clamping air cylinder and two clamping jaws, the clamping air cylinder is connected with the mounting plate, the clamping jaws are connected with the output end of the clamping air cylinder, and a clamping space is formed between the two clamping jaws; the cover body suction module is installed below the clamping air cylinder and located in the clamping space. The blue film suction module is installed on the installation plate and provided with a vacuum suction nozzle and a vacuum connector, and the vacuum suction nozzle is connected with the vacuum connector. The cover body assembly and the blue film assembly can be completed in parallel at the same station, so that the quick assembly of the cover body and the blue film is realized, and the production efficiency is improved; and the carrying function is achieved, defective products and the carrier belt can be carried out together, the assembling problem of the previous station is solved, and the product yield is increased.

Description

Technical Field

[0001] The utility model relates to the technical field of guide wheel assembly equipment, in particular to an automatic cover assembly mechanism and a regulator guide wheel assembly equipment. Background Art

[0002] During the process of assembling the regulator guide wheel, in order to improve production efficiency, the cover assembly and the blue film assembly need to be completed at the same station. A vision detection module is arranged at the previous station of this station to judge whether there are problems in the assembly. If it is determined as a defective product, the carrier with the product will be carried out of the production line together; if it is determined as okay, the assembly will continue. However, at present, there is only a cover assembly manipulator with a single function, lacking an assembly mechanism integrating the blue film assembly and handling functions. Only the unqualified products can be taken away manually, and the cover assembly and the blue film assembly are separately operated in series, resulting in low assembly efficiency. Summary of the Utility Model

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides an automatic cover assembly mechanism, which integrates the blue film assembly and handling functions, can realize the rapid assembly of the cover and the blue film, and improve the production efficiency.

[0004] On the one hand, an embodiment of the utility model provides an automatic cover assembly mechanism, which includes a lifting module, a transfer module, a cover suction module and a blue film suction module. The lifting module is connected with a mounting plate; the transfer module includes a clamping cylinder and two clamping jaws. The clamping cylinder is connected with the mounting plate, and the clamping jaws are connected with the output end of the clamping cylinder. A clamping space is formed between the two clamping jaws; the cover suction module is installed under the clamping cylinder and is located in the clamping space; the blue film suction module is installed on the mounting plate, and the blue film suction module is provided with a vacuum suction nozzle and a vacuum connector, and the vacuum suction nozzle is connected with the vacuum connector.

[0005] According to some embodiments of the utility model, the cover suction module includes a cover suction cup, a cover suction nozzle and a suction nozzle connector. The cover suction nozzle is installed under the cover suction cup, the suction nozzle connector is installed on the side of the cover suction cup, and the cover suction nozzle is communicated with the suction nozzle connector.

[0006] According to some embodiments of the utility model, the number of the cover suction nozzles is multiple, and the multiple cover suction nozzles are distributed at the bottom of the cover suction cup.

[0007] According to some embodiments of the utility model, clamping jaw pads are arranged on the inner sides of the clamping jaws.

[0008] According to some embodiments of the utility model, the mounting plate is connected with a substrate, and the blue film suction module is installed on the substrate.

[0009] According to some embodiments of the present utility model, the cover automatic assembly mechanism further includes a bracket, and the bracket includes a pillar and a fixing plate, and the fixing plate is installed on the pillar.

[0010] According to some embodiments of the present utility model, a linear module is installed on the fixing plate, and the linear module is connected to the mounting plate.

[0011] According to some embodiments of the present utility model, a support plate is connected to the linear module, guide rails are arranged on both sides of the support plate, and a movable plate is installed on the guide rails.

[0012] According to some embodiments of the present utility model, the movable plate is connected to the lifting module.

[0013] On the other hand, an embodiment of the present utility model provides a regulator guide wheel assembly device, which includes the above-mentioned cover automatic assembly mechanism.

[0014] The present utility model has at least the following beneficial effects:

[0015] The cover automatic assembly mechanism includes a lifting module, a transfer module, a cover suction module and a blue film suction module. The lifting module is connected with a mounting plate. The transfer module includes a clamp and a clamping cylinder. The blue film suction module includes a vacuum suction nozzle and a vacuum joint. The transfer module includes a clamp and a clamping cylinder. The blue film suction module is provided with a vacuum suction nozzle and a vacuum joint. A visual inspection module is arranged at the previous station of the assembly of the cover and the blue film to judge whether there is a problem with the assembly. If it is determined to be a defective product, the clamp descends and carries out the vehicle belt product out together. The blue film suction module sucks the blue film, the lifting module rises, and after detecting that the vehicle is in place, the lifting module descends to install the blue film in place, and at the same time the cover suction module sucks the cover. Then the lifting module rises, moves the cover to directly above the installation position, the lifting module descends and assembles the cover in place; at the same time, the blue film suction module sucks the blue film again. The lifting module rises again and continues the next cycle operation. The cover assembly and the blue film assembly can be completed in parallel at the same station, realizing the rapid assembly of the cover and the blue film, improving the production efficiency; and having a handling function, which can carry out the defective product together with the vehicle belt, solve the assembly problem of the previous station, and improve the product yield.

[0016] The additional aspects and advantages of the present utility model will be partially given in the following description, partially will become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings

[0017] The above and / or additional aspects and advantages of the present utility model will become apparent and readily understood from the following description of the embodiments in conjunction with the accompanying drawings, wherein:

[0018] Figure 1 It is a schematic structural view of the cover automatic assembly mechanism of the embodiment of the present utility model;

[0019] Figure 2 is Figure 1 A schematic structural view of another perspective of the shown cover automatic assembly mechanism;

[0020] Figure 3 is Figure 2 A schematic structural view of the transfer module and the cover suction module of the shown cover automatic assembly mechanism.

[0021] Figure 4 It is a schematic structural view of the cover automatic assembly mechanism including a bracket in the embodiment of the present utility model;

[0022] Figure 5 is Figure 4 A schematic structural view of the bracket of the shown cover automatic assembly mechanism;

[0023] Reference numerals:

[0024] Bracket 100, linear module 110, pillar 120, fixed plate 130, support plate 140, guide rail 141, movable plate 150;

[0025] Cover suction module 200, cover suction cup 210, cover suction nozzle 211, nozzle joint 212, lifting module 220, substrate 230, mounting plate 240;

[0026] Blue film suction module 300, vacuum suction nozzle 310, vacuum joint 320;

[0027] Transfer module 400, clamping jaw 410, clamping jaw spacer 411, clamping cylinder 420. Detailed implementation manners

[0028] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0029] In the description of the present utility model, it should be understood that for the orientation descriptions, such as the orientations or positional relationships indicated by up, down, front, back, left, right, etc., they are based on the orientations or positional relationships shown in the drawings. This is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0030] In the description of the present utility model, the meaning of "a number of" is one or more, the meaning of "a plurality of" is two or more. Understandings such as greater than, less than, exceeding, etc. do not include the recited number, and understandings such as "above", "below", "within", etc. include the recited number. If there is a description of "first", "second", etc., it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.

[0031] In the description of the present utility model, unless otherwise clearly defined, terms such as "arranged", "installed", "connected", "coupled" should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present utility model in combination with the specific content of the technical solution.

[0032] The technical solution of the present utility model will be described in detail below with reference to the drawings and specific embodiments:

[0033] Please refer to Figures 1 to 3, this embodiment discloses an automatic cover assembly mechanism, which includes a lifting module 220, a transfer module 400, a cover suction module 200, and a blue film suction module 300. The lifting module 220 is connected to a mounting plate 240; the transfer module 400 includes a clamping cylinder 420 and two clamping jaws 410. The clamping cylinder 420 is connected to the mounting plate 240, and the clamping jaws 410 are connected to the output end of the clamping cylinder 420. A clamping space is formed between the two clamping jaws 410; the cover suction module 200 is installed below the clamping cylinder 420, and the cover suction module 200 is located in the clamping space; the blue film suction module 300 is installed on the mounting plate 240. The blue film suction module 300 is provided with a vacuum suction nozzle 310 and a vacuum joint 320, and the vacuum suction nozzle 310 is connected to the vacuum joint 320. It should be noted that a vision inspection module is provided at the previous station for assembling the cover and the blue film to determine whether there are any problems with the assembly. If it is determined to be a defective product, the clamping jaws 410 will descend, and the clamping jaws 410 will carry the carrier and the product out together. If it is determined to be okay, the assembly will continue. After the blue film suction module 300 sucks the blue film, the lifting module 220 rises, and then places the blue film directly above the assembly station and waits; after detecting that the carrier is in place, the lifting module 220 descends and installs the blue film in place, and at the same time the cover suction module 200 sucks the cover. Then the lifting module 220 rises. After moving the cover to directly above the installation position, the lifting module 220 descends to assemble the cover in place; at the same time, the blue film suction module 300 sucks the blue film again. The lifting module 220 rises again to continue the next cycle operation. The cover assembly and the blue film assembly can be completed in parallel at the same station, realizing the rapid assembly of the cover and the blue film, improving production efficiency; and having a handling function, which can carry the defective product together with the carrier out, solve the assembly problem at the previous station, and improve the product qualification rate.

[0034] Please refer to Figure 3 , the cover suction module 200 includes a cover suction cup 210, a cover suction nozzle 211, and a suction nozzle joint 212. The cover suction nozzle 211 is installed below the cover suction cup 210, and the suction nozzle joint 212 is installed on the side of the cover suction cup 210. The cover suction nozzle 211 is communicated with the suction nozzle joint 212.

[0035] Please refer to Figure 3 , the number of the cover suction nozzles 211 is multiple, and the multiple cover suction nozzles 211 are distributed at the bottom of the cover suction cup 210. The cover has a rectangular structure, and the distribution position of the cover suction nozzles 211 is adapted to the structure of the cover; when sucking the cover, the center of gravity is balanced to smoothly suck the cover.

[0036] Please refer to Figure 3, a gripper pad 411 is provided on the inner side of the gripper 410. A vision inspection module is provided at the previous station of the assembly of the cover body and the blue film to determine whether there are any problems with the assembly. If it is determined to be a defective product, the gripper 410 descends, and the gripper 410 carries the carrier with the product out together; the gripper pad 411 is provided, and it is more stable when gripping the carrier.

[0037] Please refer to Figure 2 , the mounting plate 240 is connected to the substrate 230, and the blue film suction module 300 is mounted on the substrate 230 so that the lifting module 220 can drive the blue film suction module 300 to move up and down.

[0038] Please refer to Figure 4 and Figure 5 , the cover body automatic assembly mechanism further includes a bracket 100, the bracket 100 includes a support column 120 and a fixing plate 130, and the fixing plate 130 is mounted on the support column 120. It should be noted that the cover body automatic assembly mechanism can be directly mounted on the support frame of the assembly equipment; the cover body automatic assembly mechanism can also be first mounted on the bracket 100 and then placed on the operating table of the assembly equipment.

[0039] Please refer to Figure 5 , a linear module 110 is mounted on the fixing plate 130, and the linear module 110 is connected to the mounting plate 240. After the vacuum suction nozzle 310 sucks the blue film, the linear module 110 moves the blue film to directly above the assembly station; after the cover body suction cup 210 sucks the cover body, the linear module 110 moves the cover body to directly above the installation position.

[0040] Please refer to Figure 5 , a support plate 140 is connected to the linear module 110, guide rails 141 are provided on both sides of the support plate 140, and a movable plate 150 is mounted on the guide rails 141; the movable plate 150 is connected to the lifting module 220. The movable plate 150 can move up and down along the guide rails 141, driving the cover body suction module 200 to rise or fall.

[0041] This embodiment also discloses a regulator guide wheel assembly device, including the above-mentioned cover body automatic assembly mechanism.

[0042] When assembling the regulator guide wheel, a vision detection module is provided at the previous station of the assembly of the cover body and the blue film to determine whether there are any problems with the assembly. If it is determined to be a defective product, the jaw 410 descends, and the jaw 410 carries the carrier with the product out. If it is determined to be okay, the assembly continues. The vacuum suction nozzle 310 of the blue film suction module 300 sucks the blue film well, the lifting module 220 ascends, and then the linear module 110 moves the blue film to directly above the assembly station. After detecting that the carrier is in place, the lifting module 220 descends to install the blue film in place, and at the same time, the cover body suction cup 210 just sucks the cover body. The lifting module 220 ascends, the linear module 110 moves the cover body to directly above the installation position, and the lifting module 220 descends again to assemble the cover body in place; at the same time, the vacuum suction nozzle 310 just sucks the blue film. The lifting module 220 ascends again to continue the next cycle of operation. The assembly of the cover body and the blue film is completed in parallel at the same station, realizing the rapid assembly of the cover body and the blue film, improving production efficiency; and having a handling function to carry out the defective product together with the carrier belt, solving the previous assembly problems and improving the product yield rate.

[0043] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the scope of knowledge possessed by those of ordinary skill in the art to which the present invention pertains.

Claims

1. An automatic cover assembly mechanism, characterized in that, Comprising: A lifting module (220), the lifting module (220) being connected to a mounting plate (240); A transfer module (400), the transfer module (400) including a clamping cylinder (420) and two jaws (410), the clamping cylinder (420) being connected to the mounting plate (240), the jaws (410) being connected to the output end of the clamping cylinder (420), and a clamping space being formed between the two jaws (410); A cover body suction module (200), the cover body suction module (200) being installed below the clamping cylinder (420), and the cover body suction module (200) being located in the clamping space; A blue film suction module (300), the blue film suction module (300) being installed on the mounting plate (240), the blue film suction module (300) being provided with a vacuum suction nozzle (310) and a vacuum connector (320), the vacuum suction nozzle (310) being connected to the vacuum connector (320).

2. The automatic cover assembly mechanism according to claim 1, wherein The cover body suction module (200) includes a cover body suction cup (210), a cover body suction nozzle (211), and a suction nozzle connector (212), the cover body suction nozzle (211) being installed below the cover body suction cup (210), the suction nozzle connector (212) being installed on the side of the cover body suction cup (210), and the cover body suction nozzle (211) being in communication with the suction nozzle connector (212).

3. The automatic cover assembly mechanism according to claim 2, wherein, The number of the cover body suction nozzles (211) is multiple, and the multiple cover body suction nozzles (211) are distributed at the bottom of the cover body suction cup (210).

4. The automatic cover assembly mechanism according to claim 1, characterized in that, A jaw spacer (411) is provided on the inner side of the jaw (410).

5. The automatic cover assembly mechanism according to claim 1, characterized in that, The mounting plate (240) is connected to a substrate (230), and the clamping cylinder (420) is installed on the substrate (230).

6. The automatic cover assembly mechanism according to claim 1, characterized in that, The cover body automatic assembly mechanism further includes a bracket (100), the bracket (100) including a support column (120) and a fixing plate (130), the fixing plate (130) being installed on the support column (120).

7. The automatic cover assembly mechanism according to claim 6, wherein, A linear module (110) is installed on the fixing plate (130), and the linear module (110) is connected to the mounting plate (240).

8. The automatic cover assembly mechanism according to claim 7, characterized in that, A support plate (140) is connected to the linear module (110), guide rails (141) are provided on both sides of the support plate (140), and a movable plate (150) is installed on the guide rails (141).

9. The automatic cover assembly mechanism according to claim 8, characterized in that, The movable plate (150) is connected to the lifting module (220).

10. An adjusting regulator guide wheel assembling device, characterized in that Comprising the cover body automatic assembly mechanism according to any one of claims 1 to 9.

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