Automatic line of high-speed punching machine

The high-speed press line addresses the inefficiencies of manual material handling by implementing automated systems, enhancing pressing efficiency and reducing costs.

CN223098482UActive Publication Date: 2025-07-15SUZHOU ZIDUN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422334889.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

During the production process of existing materials, loading and unloading before pressing requires manual operation, resulting in high labor costs and low efficiency, affecting the material pressing efficiency.

Method used

A high-speed punch automatic line is designed, including main installation components, support components, top installation components, press-mounted power components, loading components, transverse guide components, lifting power components and height detection stations, etc., to realize automatic loading, pressing and unloading of materials.

Benefits of technology

Automatic loading, pressing and unloading of materials is realized, pressing and loading efficiency is improved, and processing costs are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223098482U_ABST
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Abstract

The utility model discloses a high-speed punching machine automatic line which comprises a main installation assembly, a supporting assembly is arranged on the main installation assembly, a top installation assembly is arranged at the top end of the supporting assembly, a press-fitting power assembly is arranged on the top installation assembly, and a press-fitting assembly is arranged at the output end of the press-fitting power assembly. A first auxiliary mounting assembly is arranged on the supporting assembly on the front side, a second auxiliary mounting assembly is arranged on the supporting assembly on the rear side, a feeding assembly is arranged on the first auxiliary mounting assembly, a transverse guiding assembly is arranged on the second auxiliary mounting assembly, and a moving plate is arranged at the moving position of the transverse guiding assembly. A lifting power assembly is arranged on the moving plate, and a clamping assembly is arranged at the output end of the lifting power assembly. The automatic punching machine line is ingenious in structural design and high in practicability, automatic feeding, automatic press fitting and automatic discharging of materials are achieved by applying the automatic punching machine line, the press fitting efficiency of the materials is effectively improved, and meanwhile the machining cost of the materials is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping, in particular to an automatic high-speed punch press line. Background Art

[0002] During the production of existing materials, it is necessary to perform press-fitting operations on the materials. The feeding and discharging before press-fitting are currently carried out manually. Manual feeding and discharging require high labor costs, and the efficiency of feeding and discharging is low, resulting in low press-fitting efficiency of the materials. Therefore, it is necessary to design an automatic high-speed punch press line. Summary of the Utility Model

[0003] The purpose of the utility model is to solve the above problems and design an automatic high-speed punch press line.

[0004] To achieve the above object, the technical solution of the utility model is as follows: an automatic high-speed punch press line includes a main installation component, a support component is arranged on the main installation component, a top installation component is arranged at the top of the support component, a press-fitting power component is arranged on the top installation component, a press-fitting component is arranged at the output end of the press-fitting power component, a first auxiliary installation component is arranged on the front support component, a second auxiliary installation component is arranged on the rear support component, a feeding component is arranged on the first auxiliary installation component, a lateral guiding component is arranged on the second auxiliary installation component, a moving plate is arranged on the moving part of the lateral guiding component, a lifting power component is arranged on the moving plate, a clamping component is arranged at the output end of the lifting power component, a material temporary storage component is arranged on the main installation component below the feeding component, and a height detection station is arranged on the main installation component on the side of the support component away from the material temporary storage component.

[0005] As a further description of the technical solution, the main installation component includes a main installation plate, a fixing plate is arranged at the middle position of the main installation plate, and the support component is arranged on the fixing plate.

[0006] As a further description of the technical solution, the support component includes a front support column and a rear support column arranged on the main installation component, the first auxiliary installation component is arranged on the front support column, the second auxiliary installation component is arranged on the rear support column, and the top installation component is arranged at the top of the front support column and the rear support column.

[0007] As a further description of the technical solution, the top installation component includes a top installation plate arranged at the top of the support component, and the press-fitting power component is arranged on the top installation plate.

[0008] As a further description of the present technical solution, the press-fitting power assembly includes a press-fitting hydraulic cylinder disposed on the top mounting assembly, and the press-fitting assembly includes a press-fitting die disposed at the output end of the press-fitting hydraulic cylinder.

[0009] As a further description of the present technical solution, the first auxiliary mounting assembly includes a first auxiliary mounting plate disposed on the front support column, a feeding assembly is disposed on the first auxiliary mounting plate, the second auxiliary mounting assembly includes a second auxiliary mounting seat disposed on the rear support column, a lateral guiding assembly is disposed on the second auxiliary mounting seat, a lateral power cylinder is disposed on the second auxiliary mounting seat, and the output end of the lateral power cylinder is connected to a moving plate.

[0010] As a further description of the present technical solution, the feeding assembly includes a lateral handling moving module disposed on the first auxiliary mounting plate, a lifting control cylinder is disposed at the output end of the lateral handling moving module, a clamping claw is disposed at the output end of the lifting control cylinder, the lateral guiding assembly includes a lateral guiding rail disposed on the second auxiliary mounting seat, a lateral moving slider is disposed on the lateral guiding rail, and a moving plate is disposed on the lateral moving slider.

[0011] As a further description of the present technical solution, the lifting power assembly includes a first lifting cylinder and a second lifting cylinder disposed on the moving plate, and the clamping assembly includes a first clamping and handling claw disposed at the output end of the first lifting cylinder and a second clamping and handling claw disposed at the output end of the second lifting cylinder.

[0012] As a further description of the present technical solution, the material temporary storage assembly includes a material temporary storage cylinder disposed on the main mounting assembly below the feeding assembly.

[0013] As a further description of the present technical solution, an auxiliary bracket is provided at the height detection station, a height detection cylinder is disposed on the auxiliary bracket, a height detection sensor is disposed at the output end of the height detection cylinder, a blanking lifting cylinder is disposed on the main mounting assembly below the height detection cylinder, and a blanking hopper is disposed at the output end of the blanking lifting cylinder.

[0014] The beneficial effects are as follows: The punch automatic line of the present technical solution has a clever structural design, strong practicability, and stable operation. By using this punch automatic line, the automatic feeding, automatic press-fitting, and automatic blanking operations of materials are realized, effectively improving the press-fitting efficiency of materials and reducing the processing cost of materials at the same time. Description of the Drawings

[0015] Figure 1 is the overall structural schematic diagram of the present utility model;

[0016] Figure 2It is a schematic diagram of the overall structure from another perspective of the present utility model;

[0017] Figure 3 It is a schematic diagram of the installation structure of the clamping component of the present utility model.

[0018] In the figure, 1 is the main installation component; 2 is the support component; 3 is the top installation component; 4 is the press-fitting power component; 5 is the press-fitting component; 6 is the first auxiliary installation component; 7 is the second auxiliary installation component; 8 is the feeding component; 9 is the lateral guiding component; 10 is the moving plate; 11 is the lifting power component; 12 is the clamping component; 13 is the material temporary storage component; 14 is the height detection station; 15 is the main installation plate; 16 is the fixed plate; 17 is the front-side support column; 18 is the rear-side support column; 19 is the top installation plate; 20 is the press-fitting hydraulic cylinder; 21 is the press-fitting die; 22 is the first auxiliary installation plate; 23 is the second auxiliary installation seat; 24 is the lateral power cylinder; 25 is the lateral handling moving module; 26 is the lifting control cylinder; 27 is the clamping jaw; 28 is the lateral guiding rail; 29 is the lateral moving slider; 30 is the first lifting cylinder; 31 is the second lifting cylinder; 32 is the first clamping and handling claw; 33 is the second clamping and handling claw; 34 is the material temporary storage cylinder; 35 is the auxiliary support; 36 is the height detection cylinder; 37 is the blanking lifting cylinder; 38 is the blanking hopper. Specific embodiments

[0019] First, the design intention of the present utility model is described. In the existing production process of materials, it is necessary to perform press-fitting operations on the materials. The feeding and blanking before press-fitting are currently carried out manually. Using manual feeding and blanking requires a high labor cost, and the efficiency of feeding and blanking is low, resulting in a low press-fitting efficiency of the materials. Therefore, the present utility model designs a high-speed punching press automatic line.

[0020] The following specifically describes the present utility model with reference to the accompanying drawings. As Figures 1 - 3 shown, a high-speed punching press automatic line includes a main installation component 1. The main installation component 1 will be introduced in detail below. The main installation component 1 includes a main installation plate 15. A fixed plate 16 is arranged at the middle position on the main installation plate 15, and a support component 2 is arranged on the fixed plate 16.

[0021] A support component 2 is arranged on the main installation component 1. The support component 2 will be introduced in detail below. The support component 2 includes a front-side support column 17 and a rear-side support column 18 arranged on the main installation component 1. A first auxiliary installation component 6 is arranged on the front-side support column 17, a second auxiliary installation component 7 is arranged on the rear-side support column 18, and a top installation component 3 is arranged at the top of the front-side support column 17 and the rear-side support column 18.

[0022] To facilitate the installation of the press-fitting power component 4, a top mounting component 3 is provided at the top of the support component 2. The top mounting component 3 will be introduced in detail below. The top mounting component 3 includes a top mounting plate 19 provided at the top of the support component 2, and the press-fitting power component 4 is provided on the top mounting plate 19.

[0023] To facilitate providing power for the material press-fitting operation, a press-fitting power component 4 is provided on the top mounting component 3. The press-fitting power component 4 will be introduced in detail below. The press-fitting power component 4 includes a press-fitting hydraulic cylinder 20 provided on the top mounting component 3.

[0024] To facilitate press-fitting, a press-fitting component 5 is provided at the output end of the press-fitting power component 4. The press-fitting component 5 will be introduced in detail below. The press-fitting component 5 includes a press-fitting die 21 provided at the output end of the press-fitting hydraulic cylinder 20.

[0025] To facilitate the installation of the feeding component 8, a first auxiliary mounting component 6 is provided on the front-side support component 2. The first auxiliary mounting component 6 will be introduced in detail below. The first auxiliary mounting component 6 includes a first auxiliary mounting plate 22 provided on the front-side support column 17, and the feeding component 8 is provided on the first auxiliary mounting plate 22.

[0026] To facilitate the feeding of the product, a feeding component 8 is provided on the first auxiliary mounting component 6. The feeding component 8 will be introduced in detail below. The feeding component 8 includes a lateral handling moving module 25 provided on the first auxiliary mounting plate 22. An elevating control cylinder 26 is provided at the output end of the lateral handling moving module 25, and a clamping claw 27 is provided at the output end of the elevating control cylinder 26.

[0027] To facilitate the installation of the lateral guiding component 9, a second auxiliary mounting component 7 is provided on the rear-side support component 2. The second auxiliary mounting component 7 will be introduced in detail below. The second auxiliary mounting component 7 includes a second auxiliary mounting seat 23 provided on the rear-side support column 18, and the lateral guiding component 9 is provided on the second auxiliary mounting seat 23.

[0028] To facilitate the guiding of the moving plate 10 during its lateral movement, a lateral guiding component 9 is provided on the second auxiliary mounting component 7. The moving part of the lateral guiding component 9 is provided with the moving plate 10. The lateral guiding component 9 will be introduced in detail below. The lateral guiding component 9 includes a lateral guiding rail 28 provided on the second auxiliary mounting seat 23. A lateral moving slider 29 is provided on the lateral guiding rail 28, and the moving plate 10 is provided on the lateral moving slider 29.

[0029] To facilitate providing power for the movement of the moving plate 10, a lateral power cylinder 24 is provided on the second auxiliary mounting seat 23. The output end of the lateral power cylinder 24 is connected to the moving plate 10.

[0030] To facilitate the lifting and grasping of materials, a lifting power assembly 11 is provided on the moving plate 10. The lifting power assembly 11 will be introduced in detail below. The lifting power assembly 11 includes a first lifting cylinder 30 and a second lifting cylinder 31 provided on the moving plate 10.

[0031] A clamping assembly 12 is provided at the output end of the lifting power assembly 11. The clamping assembly 12 will be introduced in detail below. The clamping assembly 12 includes a first clamping and handling claw 32 provided at the output end of the first lifting cylinder 30 and a second clamping and handling claw 33 provided at the output end of the second lifting cylinder 31.

[0032] To facilitate the temporary storage of materials before loading and handling, a material temporary storage assembly 13 is provided on the main mounting assembly 1 below the loading assembly 8. The material temporary storage assembly 13 includes a material temporary storage cylinder 34 provided on the main mounting assembly 1 below the loading assembly 8.

[0033] To facilitate the height detection of the materials after press-fitting and to detect whether the press-fitting of the materials is qualified, a height detection station 14 is provided on the main mounting assembly 1 on the side away from the material temporary storage assembly 13 of the support assembly 2. An auxiliary bracket 35 is provided at the height detection station 14. A height detection cylinder 36 is provided on the auxiliary bracket 35. A height detection sensor is provided at the output end of the height detection cylinder 36.

[0034] To facilitate the unloading of the press-fitted materials, a blanking lifting cylinder 37 is provided on the main mounting assembly 1 below the height detection cylinder 36. A blanking hopper 38 is provided at the output end of the blanking lifting cylinder 37.

[0035] The specific structure of the present utility model has been described in detail above. Next, the working principle of the present utility model will be described: Place the parts to be press-fitted on the material to be press-fitted. The clamping claw 27 of the feeding assembly 8 grabs the material to be press-fitted. Under the operation of the transverse handling and moving module 25, the material to be press-fitted is placed on the material temporary storage cylinder 34 for temporary storage. Then, through the cooperation of the first lifting cylinder 30 and the first clamping and handling claw 32, the material to be press-fitted on the material temporary storage cylinder 34 is clamped. The transverse power cylinder 24 drives the moving plate 10 to move, so that the first clamping and handling claw 32 clamps the material to be press-fitted and moves it below the press-fitting assembly 5. The press-fitting power assembly 4 drives the press-fitting assembly 5 to press down, and presses the parts to be press-fitted onto the material. After the press-fitting is completed, the second clamping and handling claw 33 clamps the press-fitted material and transports it to the height detection station 14. The height detection cylinder 36 of the height detection station 14 drives the height detection sensor to descend to detect the height of the press-fitted material. After the detection is qualified, the blanking lifting cylinder 37 drives the blanking hopper 38 to rotate a certain angle, and the qualified material slides and discharges through the blanking hopper 38. During the process of the second clamping and handling claw 33 clamping the press-fitted material, the first clamping and handling claw 32 grabs the material to be press-fitted on the material temporary storage cylinder 34, and under the action of the transverse power cylinder 24, continues to transport the material to be press-fitted below the press-fitting assembly 5. Repeat the above steps to complete the automatic feeding, automatic press-fitting, and automatic blanking operations of the material.

[0036] The punching automatic line of this technical solution has a clever structural design, strong practicability, and stable operation. By using this punching automatic line, the automatic feeding, automatic press-fitting, and automatic blanking operations of the material are realized, effectively improving the press-fitting efficiency of the material. At the same time, the processing cost of the material is reduced.

[0037] The above technical solution only reflects the preferred technical solution of the technical solution of the present utility model. Some changes that may be made to some parts by those skilled in the art of the present technology all reflect the principle of the present utility model and are within the protection scope of the present utility model.

Claims

1. An automatic high-speed punching machine line, characterized in that It includes a main installation component (1), on which a support component (2) is arranged. At the top of the support component (2), a top installation component (3) is arranged. On the top installation component (3), a press-fitting power component (4) is arranged. At the output end of the press-fitting power component (4), a press-fitting component (5) is arranged. On the front support component (2), a first auxiliary installation component (6) is arranged. On the rear support component (2), a second auxiliary installation component (7) is arranged. On the first auxiliary installation component (6), a feeding component (8) is arranged. On the second auxiliary installation component (7), a lateral guiding component (9) is arranged. At the moving part of the lateral guiding component (9), a moving plate (10) is arranged. On the moving plate (10), a lifting power component (11) is arranged. At the output end of the lifting power component (11), a clamping component (12) is arranged. Below the feeding component (8) on the main installation component (1), a material temporary storage component (13) is arranged. On the main installation component (1), on the side of the support component (2) away from the material temporary storage component (13), a height detection station (14) is arranged.

2. The automatic production line of high-speed punching machine according to claim 1, characterized in that, The main installation component (1) includes a main installation plate (15), and in the middle position of the main installation plate (15), a fixing plate (16) is arranged, and on the fixing plate (16), the support component (2) is arranged.

3. The automatic production line of high-speed punching machine according to claim 1, wherein, The support component (2) includes a front support column (17) and a rear support column (18) arranged on the main installation component (1). On the front support column (17), the first auxiliary installation component (6) is arranged. On the rear support column (18), the second auxiliary installation component (7) is arranged. At the top of the front support column (17) and the rear support column (18), the top installation component (3) is arranged.

4. The automatic production line of high-speed punching machine according to claim 1, wherein, The top installation component (3) includes a top installation plate (19) arranged at the top of the support component (2), and on the top installation plate (19), the press-fitting power component (4) is arranged.

5. The automatic production line of high-speed punching machine according to claim 1, characterized in that, The press-fitting power component (4) includes a press-fitting hydraulic cylinder (20) arranged on the top installation component (3), and the press-fitting component (5) includes a press-fitting die (21) arranged at the output end of the press-fitting hydraulic cylinder (20).

6. The automatic production line of high-speed punching machine according to claim 3, characterized in that, The first auxiliary installation component (6) includes a first auxiliary installation plate (22) arranged on the front support column (17), and on the first auxiliary installation plate (22), the feeding component (8) is arranged. The second auxiliary installation component (7) includes a second auxiliary installation seat (23) arranged on the rear support column (18), and on the second auxiliary installation seat (23), the lateral guiding component (9) is arranged. On the second auxiliary installation seat (23), a lateral power cylinder (24) is arranged, and the output end of the lateral power cylinder (24) is connected to the moving plate (10).

7. The automatic production line of high-speed punching machine according to claim 6, characterized in that, The feeding component (8) includes a lateral handling and moving module (25) arranged on the first auxiliary mounting plate (22). The output end of the lateral handling and moving module (25) is provided with a lifting control cylinder (26), and the output end of the lifting control cylinder (26) is provided with a clamping claw (27). The lateral guiding component (9) includes a lateral guiding rail (28) arranged on the second auxiliary mounting seat (23). A lateral moving slider (29) is arranged on the lateral guiding rail (28), and a moving plate (10) is arranged on the lateral moving slider (29).

8. The automatic production line of high-speed punching machine according to claim 1, characterized in that The lifting power component (11) includes a first lifting cylinder (30) and a second lifting cylinder (31) arranged on the moving plate (10). The clamping component (12) includes a first clamping and handling claw (32) arranged at the output end of the first lifting cylinder (30) and a second clamping and handling claw (33) arranged at the output end of the second lifting cylinder (31).

9. The automatic production line of high-speed punching machine according to claim 1, wherein, The material temporary storage component (13) includes a material temporary storage cylinder (34) arranged on the main mounting component (1) and located below the feeding component (8).

10. The automatic production line of high-speed punching machine according to claim 1, wherein, An auxiliary support (35) is arranged at the height detection station (14). A height detection cylinder (36) is arranged on the auxiliary support (35), and a height detection sensor is arranged at the output end of the height detection cylinder (36). A blanking lifting cylinder (37) is arranged on the main mounting component (1) and located below the height detection cylinder (36), and a blanking hopper (38) is arranged at the output end of the blanking lifting cylinder (37).