Auxiliary tool for assembling and positioning wind power hub bracket

The wind turbine hub shaft assembly tool addresses alignment and adjustment challenges by using a support frame with micro-adjustment mechanisms and magnetic alignment, improving the precision and stability of the assembly process.

CN223099068UActive Publication Date: 2025-07-15INNER MONGOLIA LONGMA WIND ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202422335193.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The bolt holes between the wind turbine hub bracket and the wind turbine hub are difficult to align, making it difficult to fine-tune during assembly, affecting assembly convenience and flexibility.

Method used

A wind turbine hub bracket assembly positioning auxiliary tool is designed, including supporting frame, assembly table, stabilizing plate, lifting chamber, roller groove, ball, force seat, pulling and urging mechanism and other components. Through the coordination of lifting plate and ball, fine-tuning and positioning of wind turbine hub bracket is achieved, enhancing the convenience and stability of assembly.

Benefits of technology

It improves the assembly convenience and flexibility of the wind turbine hub bracket, ensures accurate positioning and stable connection between the wind turbine hub bracket and the wind turbine hub, and simplifies the assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an auxiliary tool for assembling and positioning a wind power hub support, and belongs to the technical field of new energy. The wind power hub support assembling and positioning auxiliary tool comprises a supporting frame and an assembling fine adjustment mechanism, an assembling table is installed at the top of the supporting frame, stabilizing plates are installed on the two sides of the top of the assembling table, a lifting cavity is formed in the assembling table, a lifting plate is movably connected into the lifting cavity, and rolling grooves are formed in the two sides of the top of the lifting plate. By arranging the assembly fine adjustment mechanism, when the assembly table is used in cooperation with the stabilizing plate, the external wind power hub support on the top of the assembly table can be movably supported, so that a user can finely adjust the position of the wind power hub support according to the actual assembly requirement, and the position of a mounting hole of the wind power hub support meets the assembly requirement; and the situation that fine adjustment of wind power hub support assembling is difficult to complete when the assembling table is used is avoided, and therefore the assembling and using convenience and flexibility of the assembling table are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy, and particularly relates to an assembly positioning auxiliary tool for a wind power hub bracket. Background Technique

[0002] The wind power hub bracket is a part of a wind power generation device, and its main function is to support the hub of the wind power generation unit to ensure its stable operation. The wind power hub bracket usually has high strength and stiffness and can withstand the huge torque and stress generated during the operation of the wind power generation unit. Generally, high-strength, corrosion-resistant, and wear-resistant steel is selected as the material for the wind power hub bracket. This material has good mechanical properties and process performance and can meet the usage requirements of the wind power hub bracket in a complex environment. When the wind power hub bracket is connected to the wind power hub, an assembly tool is used to stabilize the assembly of the wind power hub bracket and the wind power hub. Since the connection between the wind power hub bracket and the wind power hub needs to be completed through multiple bolts, it is necessary to perform assembly alignment and stabilization operations between the wind power hub bracket and the wind power hub.

[0003] In the related art, during the use of the assembly tool, generally, one or more stabilizing plates are translated to clamp and stabilize the wind power hub bracket and the wind power hub, ensuring the stability during the assembly of the wind power hub bracket and the wind power hub, and then it can be used.

[0004] However, during the current use of the assembly tool, since the bolt holes between the wind power hub bracket and the wind power hub need to be aligned, and the assembly process of the wind power hub bracket and the wind power hub adopts a hoisting method, and the wind power hub bracket generally has a large mass, it is difficult to perform assembly fine-tuning operations between the wind power hub bracket and the wind power hub, affecting the assembly convenience and flexibility of the wind power hub bracket. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an assembly positioning auxiliary tool for a wind power hub bracket that overcomes the above technical problems or at least partially solves the above problems.

[0006] The utility model is realized as follows:

[0007] The utility model provides an assembly positioning auxiliary tool for a wind power hub bracket, including a support frame, an assembly table is installed at the top of the support frame, and stabilizing plates are installed on both sides of the top of the assembly table;

[0008] An assembly fine-tuning mechanism, the assembly fine-tuning mechanism includes;

[0009] A lifting cavity; the lifting cavity is opened inside the assembly table, and a lifting plate is movably connected inside the lifting cavity;

[0010] Rolling grooves; the rolling grooves are opened on both sides of the top of the lifting plate, and rolling balls are movably connected inside the rolling grooves. A probing opening is opened on the top of the assembly table, and the rolling balls penetrate through the assembly table through the probing opening;

[0011] Force-bearing seat; the force-bearing seat is fixedly connected to the bottom of the lifting plate, and a force-applying bar that contacts the force-bearing seat is movably connected to the front side inside the lifting cavity;

[0012] Pulling force-applying mechanism; the pulling force-applying mechanism is arranged on the front side of the inner wall of the lifting cavity.

[0013] In a preferred embodiment, the pulling force-applying mechanism includes a pulling opening, a pulling plate and a force-applying frame. The pulling opening is opened on the front side of the inner wall of the lifting cavity. The pulling plate is movably connected inside the pulling opening. The force-applying frame is fixedly connected to the rear side of the pulling plate, and the rear side of the force-applying frame is fixedly connected to the front side of the force-applying bar.

[0014] In a preferred embodiment, a positioning frame located above the pulling opening is fixedly connected to the front side of the assembly table. A positioning frame is movably connected inside the positioning frame. A positioning opening is opened on the front side of the top of the pulling plate, and the bottom of the positioning frame is located inside the positioning opening.

[0015] In a preferred embodiment, magnetic attraction strips are inlaid and connected to both sides of the inner wall of the positioning frame, and magnetic strips magnetically connected to the magnetic attraction strips are inlaid and connected to both sides of the positioning frame.

[0016] In a preferred embodiment, translation openings are opened on the front and rear sides of both sides of the top of the assembly table. Translation blocks are movably connected inside the translation openings, and the top of the translation blocks is fixedly connected to the bottom of the stabilizing plate.

[0017] In a preferred embodiment, connecting plates are movably connected to both sides of the bottom of the assembly table. The top of the connecting plates is fixedly connected to the bottom of the translation blocks, and the bottom of the connecting plates is fixedly connected to connecting seats.

[0018] In a preferred embodiment, a screw rod is movably connected to the bottom of the assembly table. A threaded hole is opened inside the connecting seat, and the screw rod is threadedly connected to the connecting seat through the threaded hole.

[0019] In a preferred embodiment, a stabilizing shell located outside the screw rod is fixedly connected to the bottom of the assembly table. A stabilizing ring is rotatably connected inside the stabilizing shell, and the inner side of the stabilizing ring is fixedly connected to the surface of the screw rod.

[0020] A wind power hub bracket assembly positioning and assisting tooling provided by the present utility model has the following beneficial effects:

[0021] 1. By setting up an assembly fine-tuning mechanism, when the assembly table is used in cooperation with the stabilizing plate, it can perform movable support work on the external wind power hub bracket at the top of the assembly table, so that the user can fine-tune the position of the wind power hub bracket according to actual assembly requirements, making the position of the installation holes of the wind power hub bracket meet the assembly requirements and avoiding the situation where it is difficult to complete the fine-tuning of the wind power hub bracket during the use of the assembly table. Therefore, the convenience and flexibility of the assembly table during assembly are improved.

[0022] 2. By setting up a pulling force application mechanism, when the force application bar is used in cooperation with the force receiving seat, it can provide a medium for the user to apply a translational force to the force application bar and reinforce the force application bar during work, avoiding the situation where it is difficult to apply translational force to the force application bar during use. Therefore, the convenience of the force application bar during force application is improved.

[0023] 3. By setting up a positioning frame, a positioning bracket and a positioning port, when the pulling plate is used in cooperation with the force application bar, it can provide a medium for the user to position between the pulling plate and the assembly table, avoiding the situation where it is difficult to position the pulling plate during use, resulting in the difficulty of the force application bar to apply force stably. Therefore, the positioning convenience of the pulling plate is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0025] Figure 1 is the overall three-dimensional view provided by the embodiment of the present invention;

[0026] Figure 2 is the three-dimensional sectional structure schematic diagram of the assembly table provided by the embodiment of the present invention;

[0027] Figure 3 is the three-dimensional sectional structure schematic diagram of the stabilizing shell provided by the embodiment of the present invention;

[0028] Figure 4 is the three-dimensional sectional structure schematic diagram of the positioning frame provided by the embodiment of the present invention;

[0029] Figure 5 is the three-dimensional sectional structure schematic diagram of the lifting plate provided by the embodiment of the present invention;

[0030] In the figure: 1, support frame; 2, assembly table; 3, stabilizing plate; 4, lifting cavity; 5, lifting plate; 6, rolling groove; 7, ball; 8, probing port; 9, force-bearing seat; 10, force-applying bar; 11, pulling port; 12, pulling plate; 13, force-applying frame; 14, positioning frame; 15, positioning bracket; 16, positioning port; 17, magnetic attraction strip; 18, magnetic strip; 19, translation port; 20, translation block; 21, connecting plate; 22, connecting seat; 23, screw; 24, screw hole; 25, stabilizing shell; 26, stabilizing ring. Specific implementation manner

[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0032] Referring to Figures 1-5 , the present utility model provides a technical solution: a wind power hub bracket assembly positioning auxiliary tooling, including a support frame 1 and an assembly fine-tuning mechanism. An assembly table 2 is installed at the top of the support frame 1, and stabilizing plates 3 are installed on both sides of the top of the assembly table 2. When the assembly table 2 is used in cooperation with the stabilizing plates 3, it can perform movable support work on the external wind power hub bracket on the top of the assembly table 2, so that the user can fine-tune the position of the wind power hub bracket according to actual assembly requirements, making the position of the installation hole of the wind power hub bracket meet the assembly requirements, and avoiding the situation that it is difficult to complete the fine-tuning of the assembly of the wind power hub bracket when the assembly table 2 is used. Therefore, the assembly use convenience and flexibility of the assembly table 2 are improved.

[0033] Referring to Figures 1-5, in a preferred embodiment, the assembly fine-tuning mechanism includes a lifting cavity 4 opened inside the assembly table 2. A lifting plate 5 is movably connected inside the lifting cavity 4. Rolling grooves 6 are opened on both sides of the top of the lifting plate 5. A rolling ball 7 is movably connected inside the rolling grooves 6. A probing opening 8 is opened on the top of the assembly table 2. The rolling ball 7 penetrates through the assembly table 2 through the probing opening 8. A force-receiving seat 9 is fixedly connected to the bottom of the lifting plate 5. A force-applying strip 10 in contact with the force-receiving seat 9 is movably connected to the front side inside the lifting cavity 4. A pulling force-applying mechanism is arranged on the front side of the inner wall of the lifting cavity 4. First, move the force-applying strip 10 backward to contact the force-receiving seat 9. Since the force-applying strip 10 and the force-receiving seat 9 are in contact with an inclined surface, as the force-applying strip 10 moves backward, the force-receiving seat 9 is affected by the backward moving force of the force-applying strip 10 and applies an upward thrust to the lifting plate 5, prompting the lifting plate 5 to drive the rolling ball 7 through the probing opening 8 to protrude out of the assembly table 2 in cooperation with the rolling grooves 6, preparing for the subsequent movable support between the external wind power hub bracket and the assembly table 2. Subsequently, use an external lifting tool to hoist the external wind power hub bracket to the top of the assembly table 2. At this time, the rolling ball 7 contacts the wind power hub bracket, and the movable support work between the wind power hub bracket and the assembly table 2 is carried out, so that the user can finely adjust the position of the wind power hub bracket to make the position of the mounting holes of the wind power hub bracket meet the requirements for assembly connection with the wind power hub. The pulling force-applying mechanism includes a pulling opening 11, a pulling plate 12, and a force-applying frame 13. The pulling opening 11 is opened on the front side of the inner wall of the lifting cavity 4. The pulling plate 12 is movably connected inside the pulling opening 11. The force-applying frame 13 is fixedly connected to the rear side of the pulling plate 12. The rear side of the force-applying frame 13 is fixedly connected to the front side of the force-applying strip 10. When the force-applying strip 10 is used in cooperation with the force-receiving seat 9, it can be a medium for the user to apply a translational force to the force-applying strip 10 and reinforce the force-applying strip 10 during work, avoiding the situation that it is difficult to apply translational force when the force-applying strip 10 is used. Therefore, the convenience of using the force-applying strip 10 is improved.

[0034] Refer to Figures 2-5, in a preferred embodiment, a positioning frame 14 located at the top of the drawing opening 11 is fixedly connected to the front side of the assembly table 2. A positioning bracket 15 is movably connected inside the positioning frame 14. A positioning opening 16 is formed in the front side of the top of the drawing plate 12. The bottom of the positioning bracket 15 is located inside the positioning opening 16. When the drawing plate 12 is used in cooperation with the force application strip 10, a medium for positioning between the drawing plate 12 and the assembly table 2 can be provided for the user, avoiding the situation that it is difficult to position the drawing plate 12 during use, resulting in the force application strip 10 being difficult to apply force stably. Therefore, the positioning convenience of the drawing plate 12 is improved. Magnetic attraction strips 17 are inlaid and connected to both sides of the inner wall of the positioning frame 14, and magnetic strips 18 magnetically connected to the magnetic attraction strips 17 are inlaid and connected to both sides of the positioning bracket 15. When the positioning frame 14 is used in cooperation with the positioning bracket 15, magnetic attraction positioning work can be carried out between the positioning frame 14 and the positioning bracket 15, avoiding the situation that it is difficult to position the positioning bracket 15 after it rises during use. Therefore, the upward movement positioning convenience of the positioning bracket 15 is improved.

[0035] Refer to Figure 2 , in a preferred embodiment, translation openings 19 are formed in the front and rear sides of both sides of the top of the assembly table 2. A translation block 20 is movably connected inside the translation opening 19. The top of the translation block 20 is fixedly connected to the bottom of the stabilizing plate 3. When the stabilizing plate 3 is used in cooperation with the assembly table 2, translation limiting work can be carried out between the stabilizing plate 3 and the assembly table 2, avoiding the situation that the position of the stabilizing plate 3 deviates during use. Therefore, the use stability of the stabilizing plate 3 is improved. Connecting plates 21 are movably connected to both sides of the bottom of the assembly table 2. The top of the connecting plate 21 is fixedly connected to the bottom of the translation block 20. The bottom of the connecting plate 21 is fixedly connected to a connecting seat 22. When the translation block 20 is used in cooperation with the stabilizing plate 3, translation connection work can be carried out between the translation blocks 20 on the same side, and a translation stabilizing force can be applied to the stabilizing plate 3 by connecting with the translation block 20, avoiding the situation that the stabilizing plate 3 tilts up and down during use. Therefore, the translation stability of the stabilizing plate 3 is improved.

[0036] Refer to Figure 3, in a preferred embodiment, a screw 23 is movably connected to the bottom of the assembly table 2, a screw hole 24 is formed inside the connecting seat 22, and the screw 23 is threadedly connected to the connecting seat 22 through the screw hole 24. When the connecting seat 22 is used in cooperation with the stabilizing plate 3, a translational force can be applied to the stabilizing plate 3 through the cooperation of the connecting seat 22, the connecting plate 21, the translation block 20 and the stabilizing plate 3, avoiding the situation of translation when the stabilizing plate 3 is used. Therefore, the translational convenience of the stabilizing plate 3 is improved. A stabilizing shell 25 is fixedly connected to the bottom of the assembly table 2 and is located outside the screw 23. A stabilizing ring 26 is rotatably connected inside the stabilizing shell 25, and the inner side of the stabilizing ring 26 is fixedly connected to the surface of the screw 23. When the screw 23 is used in cooperation with the connecting seat 22, the support and stability work can be carried out between the screw 23 and the assembly table 2, avoiding the situation of position deviation when the screw 23 is used. Therefore, the use stability of the screw 23 is improved.

[0037] Specifically, the working process or principle of this assembly positioning auxiliary tooling for a wind power hub bracket is as follows: When in use, hold the positioning frame 15 and move it upward into the interior of the positioning frame 14 to prepare for subsequent entry into the positioning port 16 to position the draw plate 12. At this time, the magnetic strip 18 and the magnetic attraction strip 17 cooperate to perform magnetic attraction positioning between the positioning frame 15 and the positioning frame 14. Then, hold the draw plate 12 and cooperate with the force application frame 13 to push the force application strip 10 backward to contact the force receiving seat 9. Since the force application strip 10 and the force receiving seat 9 are in contact with an inclined surface, as the force application strip 10 moves backward, the force receiving seat 9 applies an upward thrust to the lifting plate 5 under the influence of the backward moving force of the force application strip 10, prompting the lifting plate 5 to drive the ball 7 through the detection port 8 to protrude from the assembly table 2 in cooperation with the rolling groove 6, preparing for subsequent active support between the external wind power hub bracket and the assembly table 2. After the ball 7 protrudes from the assembly table 2 through the detection port 8, the positioning port 16 moves to the bottom of the positioning frame 14 following the draw plate 12. Then, hold the positioning frame 15 and move it downward into the positioning port 16 to perform plug-in positioning between the draw plate 12 and the assembly table 2, ensuring the stability of the force applied by the force application strip 10 to the force receiving seat 9. Subsequently, use an external hoist to lift the external wind power hub bracket to the top of the assembly table 2. At this time, the ball 7 contacts the wind power hub bracket to perform active support between the wind power hub bracket and the assembly table 2, so that the user can perform fine-tuning operations on the position of the wind power hub bracket to make the position of the mounting holes of the wind power hub bracket meet the requirements for assembly connection with the wind power hub. At this time, an external cylindrical rod can be held and inserted into the mounting holes of the wind power hub bracket to prepare for subsequent alignment of the hoisted wind power hub with the wind power hub bracket. Then, use the external hoist to adjust the wind power hub to the top of the assembly table 2. At this time, the wind power hub can be moved to align the mounting holes on the wind power hub with the cylindrical rod inserted into the mounting holes of the wind power hub bracket, and the wind power hub can be moved downward to contact the wind power hub bracket. At this time, the mounting holes between the wind power hub bracket and the wind power hub are aligned under the influence of the cylindrical rod inserted into the mounting holes of the wind power hub bracket. Then, hold the screw rod 23 and rotate it to apply a translation force to the translation block 20 and the stabilizing plate 3 through the connecting seat 22 and the connecting plate 21, so that the stabilizing plate 3 moves inward to contact and press against the wind power hub bracket and the wind power hub for assembly stabilization work. At this time, the stabilizing ring 26 moves in the stabilizing hole following the screw rod 23 to support and stabilize the screw rod 23, ensuring the working stability of the stabilizing plate 3.

Claims

1. An assembly positioning auxiliary tooling for a wind power hub bracket, comprising a support frame (1), wherein an assembly table (2) is installed at the top of the support frame (1), and stabilizing plates (3) are installed on both sides of the top of the assembly table (2), characterized in that ; Assembly fine-tuning mechanism, the assembly fine-tuning mechanism includes; Lifting cavity (4); the lifting cavity (4) is opened inside the assembly table (2), and a lifting plate (5) is movably connected inside the lifting cavity (4); Rolling groove (6); the rolling grooves (6) are opened on both sides of the top of the lifting plate (5), a ball (7) is movably connected inside the rolling groove (6), a detection port (8) is opened on the top of the assembly table (2), and the ball (7) penetrates through the assembly table (2) through the detection port (8); Force-receiving seat (9); the force-receiving seat (9) is fixedly connected to the bottom of the lifting plate (5), and a force-applying strip (10) in contact with the force-receiving seat (9) is movably connected to the front side inside the lifting cavity (4); Pulling force-applying mechanism; the pulling force-applying mechanism is arranged on the front side of the inner wall of the lifting cavity (4).

2. The positioning and auxiliary tooling for the assembly of a wind power hub bracket according to claim 1, wherein The pulling force-applying mechanism includes a pulling port (11), a pulling plate (12) and a force-applying frame (13), the pulling port (11) is opened on the front side of the inner wall of the lifting cavity (4), the pulling plate (12) is movably connected inside the pulling port (11), the force-applying frame (13) is fixedly connected to the rear side of the pulling plate (12), and the rear side of the force-applying frame (13) is fixedly connected to the front side of the force-applying strip (10).

3. The assembly positioning auxiliary tooling for a wind power hub bracket according to claim 2, characterized in that, A positioning frame (14) is fixedly connected to the front side of the assembly table (2) and located above the pulling port (11), a positioning frame (15) is movably connected inside the positioning frame (14), a positioning port (16) is opened on the front side of the top of the pulling plate (12), and the bottom of the positioning frame (15) is located inside the positioning port (16).

4. The positioning auxiliary tooling for the assembly of a wind power hub bracket according to claim 3, wherein Magnetic attraction strips (17) are inlaid and connected to both sides of the inner wall of the positioning frame (14), and magnetic strips (18) magnetically connected to the magnetic attraction strips (17) are inlaid and connected to both sides of the positioning frame (15).

5. The assembly positioning auxiliary tooling for a wind power hub bracket according to claim 1, wherein, Translation ports (19) are opened on the front and rear sides of both sides of the top of the assembly table (2), a translation block (20) is movably connected inside the translation port (19), and the top of the translation block (20) is fixedly connected to the bottom of the stabilizing plate (3).

6. An auxiliary tool for assembling and positioning a wind power hub bracket according to claim 5, characterized in that, Connecting plates (21) are movably connected to both sides of the bottom of the assembly table (2), the top of the connecting plate (21) is fixedly connected to the bottom of the translation block (20), and the bottom of the connecting plate (21) is fixedly connected to a connecting seat (22).

7. An assembly positioning auxiliary tooling for a wind power hub bracket according to claim 6, characterized in that A screw rod (23) is movably connected to the bottom of the assembly table (2), a threaded hole (24) is opened inside the connecting seat (22), and the screw rod (23) is threadedly connected to the connecting seat (22) through the threaded hole (24).

8. An assembly positioning auxiliary tooling for a wind power hub bracket according to claim 7, characterized in that, A stabilizing shell (25) is fixedly connected to the bottom of the assembly table (2) and located outside the screw rod (23), a stabilizing ring (26) is rotatably connected inside the stabilizing shell (25), and the inner side of the stabilizing ring (26) is fixedly connected to the surface of the screw rod (23).