Cutting equipment for processing plastic-lined pipe
The cutting device automates pipe feeding using electrically controlled mechanisms, addressing the inefficiency of manual repositioning in existing devices by ensuring continuous cutting operations.
Patent Information
- Application Number
- CN202422385023.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing plastic lined pipe processing and cutting equipment requires manual release of the clamping mechanism and manual feeding after each cutting, resulting in insufficiency of cutting.
A clamping guide mechanism is installed on both sides of the cutting mechanism, including an electric slide rail, an electric telescopic rod and a drive motor, to realize the automatic feeding of plastic pipe fittings, and to combine the electric cylinder and the cutting motor for automatic cutting.
Automatic feeding of plastic pipe fittings in clamped state is realized, reducing standby time and improving cutting efficiency.
Smart Images

Figure CN223099353U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic-lined pipe processing equipment, and particularly relates to a cutting device for plastic-lined pipe processing. Background Technique
[0002] The plastic-lined pipe, namely the steel-plastic composite pipe, is based on ordinary carbon steel pipe and lined with thermoplastic plastic with excellent chemical properties. It is formed by cold drawing composite or rotational molding. It has both the mechanical properties of steel pipe and the corrosion resistance of plastic pipe, the characteristics of slow scale formation and not easy to grow microorganisms, and is an ideal pipe for transporting media such as acids, alkalis, salts, and corrosive gases. During the processing of plastic-lined pipes, cutting equipment is needed to cut the plastic pipes used for plastic-lined pipe processing into the designed length for the subsequent efficient processing of plastic-lined pipes.
[0003] The Chinese patent with the publication number of CN221089211U discloses a cutting device for plastic-lined pipe processing, belonging to the technical field of plastic-lined pipe processing equipment, including: a support mechanism, the support mechanism includes a support plate, a moving plate is arranged on the surface of the support plate, two double-threaded lead screws are rotatably connected to the surface of the moving plate, two connecting blocks are threadedly connected to the surfaces of both double-threaded lead screws, and a first clamping block is fixedly connected to the surface of one connecting block.
[0004] Although the cutting device for plastic-lined pipe processing described in the above patent can clamp and cut plastic pipes of different sizes during use, and can also conveniently collect the debris generated during the cutting process to avoid affecting the subsequent cutting, the cutting device for plastic-lined pipe processing with the above structure needs to first loosen the clamping mechanism after each cutting, and then realize the feeding of the pipe to be cut by manual lifting and moving. Since the feeding process of the pipe after each cutting is relatively cumbersome, the standby time of the equipment is relatively long during the whole cutting process of plastic pipes, resulting in relatively low cutting efficiency of plastic pipes. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] The technical problem to be solved by the utility model is to provide a cutting device for plastic-lined pipe processing that can realize the automatic feeding of plastic pipes in a clamped state after each cutting in view of the current situation of the prior art.
[0007] (2) Technical Solutions
[0008] The utility model is implemented through the following technical scheme: the utility model proposes a cutting device for processing plastic-lined pipes, including a cutting table, a bracket is installed in the middle of the upper end of the cutting table, a cutting mechanism is installed on the bracket, and two clamping and guiding mechanisms are symmetrically installed on the cutting table on both sides of the cutting mechanism, the clamping and guiding mechanisms include a V-shaped support installed on one side of the upper end of the cutting table, two rows of supporting rollers symmetrically installed on both sides of the upper end of the V-shaped support, two electric slide rails symmetrically installed on the cutting table on both sides of the V-shaped support, an electric telescopic rod installed on the sliding block provided on the electric slide rail, a mounting plate installed on the telescopic part of the electric telescopic rod, guide wheels installed at equal intervals at the bottom end of the mounting plate, and a drive motor installed on the upper end of the mounting plate facing each of the guide wheels.
[0009] Furthermore, the cutting mechanism includes an electric cylinder installed on the top of the bracket, a cutting motor installed on the telescopic part of the electric cylinder, and a cutting wheel installed on the power output end of the cutting motor.
[0010] By adopting the above technical solution, when the plastic pipe fittings for plastic-lined pipe processing to be cut are moved directly below the cutting wheel, the electric cylinder drives the high-speed rotating cutting wheel to move downward, thereby achieving the cutting of the plastic pipe fittings.
[0011] Furthermore, an operation panel is installed on one side wall of the bracket, and the operation panel is electrically connected to the electric cylinder, the cutting motor, the electric slide rail, the electric telescopic rod and the driving motor.
[0012] By adopting the above technical solution, the operation panel mainly controls the orderly operation of the electric cylinder, the cutting motor, the electric slide rail, the electric telescopic rod and the drive motor by controlling the on-off of the circuit to ensure the efficient progress of the plastic pipe cutting process.
[0013] Furthermore, a material drop hole is provided on the cutting table directly below the cutting wheel, and a material receiving box is slidably installed on the cutting table below the material drop hole.
[0014] By adopting the above technical solution, the debris generated during the cutting process will fall into the material receiving box through the material dropping hole and be collected.
[0015] Furthermore, the V-shaped support is bolted to the cutting table, and the support roller is rotatably connected to the V-shaped support.
[0016] By adopting the above technical solution, the support roller can effectively reduce the friction between the plastic pipe and the support when sliding.
[0017] Further, the electric slide rail is bolted to the cutting table, the fixing part of the electric telescopic rod is bolted to the sliding block on the electric slide rail, and the telescopic part of the electric telescopic rod is bolted to the mounting plate.
[0018] By adopting the above technical solution, the electric slide rail is mainly used to adjust the height of the guiding wheel to ensure that the height of the guiding wheel is aligned with the central part of plastic pipe fittings of different pipe diameters.
[0019] Further, the driving motor is bolted to the mounting plate, and the driving motor corresponds to the guiding wheel one by one.
[0020] By adopting the above technical solution, the driving motor drives the clamped guiding wheel to rotate, so that the feeding of plastic pipe fittings can be realized in the clamped state.
[0021] Further, the guiding wheel is a rubber wheel, the outer wall of the guiding wheel is an inwardly concave arc structure, and the wheel shaft of the guiding wheel is connected to the driving motor through a coupling.
[0022] By adopting the above technical solution, it can be ensured that the guiding wheel rotates conveniently under the action of the driving motor.
[0023] (III) Beneficial effects
[0024] The present utility model has the following beneficial effects compared with the prior art:
[0025] To solve the problem that the existing cutting equipment for plastic-lined pipe processing can clamp and cut plastic pipes of different sizes during use, and can also conveniently collect the debris generated during the cutting process to avoid affecting subsequent cutting. However, the cutting equipment for plastic-lined pipe processing with the above structure needs to loosen the clamping mechanism first after each cut, and then manually lift and move the pipe fitting to be cut to realize the feeding of the pipe fitting. Since the feeding process of the pipe fitting is relatively cumbersome after each cut, the standby time of the equipment is relatively long during the entire cutting process of the plastic pipe fitting, resulting in relatively low cutting efficiency of the plastic pipe fitting. The present utility model installs two guiding mechanisms symmetrically on both sides of the cutting mechanism, so that when the device cuts the plastic pipe fitting for plastic-lined pipe processing, the plastic pipe fitting can be clamped and fixed under the action of the support, the support roller, the electric slide rail, the electric telescopic rod and the guiding wheel. At the same time, with the cooperation of the driving motor driving the guiding wheel to rotate, the automatic sliding feeding of the plastic pipe fitting can be realized after one cut, avoiding the cumbersome operation of manual lifting and moving for feeding, reducing the standby time of the equipment during the feeding of the plastic pipe fitting, making the entire cutting process of the plastic pipe fitting for plastic-lined pipe more continuous and having higher cutting efficiency. Description of the drawings
[0026] Figure 1It is a schematic structural diagram of a cutting device for plastic-lined pipe processing according to the present utility model;
[0027] Figure 2 In the cutting device for plastic-lined pipe processing according to the present utility model Figure 1 It is an enlarged view of part A.
[0028] The description of the reference numerals is as follows:
[0029] 1. Cutting mechanism; 101. Electric cylinder; 102. Cutting motor; 103. Cutting wheel; 2. Bracket; 3. Clamping and feeding mechanism; 301. Electric slide rail; 302. Mounting plate; 303. Support roller; 304. V-shaped support; 305. Electric telescopic rod; 306. Feeding wheel; 307. Driving motor; 4. Cutting table; 5. Blanking hole; 6. Material receiving box; 7. Operation panel. Specific embodiments
[0030] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model, and are not used to limit the present utility model.
[0031] As Figure 1 - Figure 2 shown, a cutting device for plastic-lined pipe processing in this embodiment includes a cutting table 4. A bracket 2 is installed in the middle of the upper end of the cutting table 4. A cutting mechanism 1 is installed on the bracket 2. Two clamping and feeding mechanisms 3 are symmetrically installed on both sides of the cutting mechanism 1 on the cutting table 4. The clamping and feeding mechanism 3 includes a V-shaped support 304 installed on one side of the upper end of the cutting table 4, two rows of support rollers 303 symmetrically installed on both sides of the upper end of the V-shaped support 304, two electric slide rails 301 symmetrically installed on both sides of the cutting table 4 where the V-shaped support 304 is located, an electric telescopic rod 305 installed on the sliding block of the electric slide rail 301, a mounting plate 302 installed on the telescopic part of the electric telescopic rod 305, feeding wheels 306 installed at equal intervals at the bottom end of the mounting plate 302, and a driving motor 307 installed on the upper end of the mounting plate 302 opposite to each feeding wheel 306. The electric slide rail 301 is mainly used to adjust the height of the feeding wheel 306 to ensure that the height of the feeding wheel 306 is aligned with the central part of plastic pipe fittings with different pipe diameters. The driving motor 307 drives the clamped feeding wheel 306 to rotate, so as to realize the feeding of plastic pipe fittings in the clamped state.
[0032] As Figure 1 - Figure 2As shown in the figure, in this embodiment, the cutting mechanism 1 includes an electric cylinder 101 installed at the top of the bracket 2, a cutting motor 102 installed at the telescopic part of the electric cylinder 101, and a cutting wheel 103 installed at the power output end of the cutting motor 102. When the plastic pipe fitting for lining plastic pipe to be cut moves to directly below the cutting wheel 103, the electric cylinder 101 drives the high-speed rotating cutting wheel 103 to move downward, and the cutting of the plastic pipe fitting can be realized.
[0033] As Figure 1 - Figure 2 shown in the figure, in this embodiment, an operation panel 7 is further installed on one side wall of the bracket 2. The operation panel 7 is electrically connected to the electric cylinder 101, the cutting motor 102, the electric slide rail 301, the electric telescopic rod 305, and the driving motor 307. The operation panel 7 mainly controls the orderly operation of the electric cylinder 101, the cutting motor 102, the electric slide rail 301, the electric telescopic rod 305, and the driving motor 307 by controlling the on-off of the circuit, so as to ensure the efficient progress of the cutting process of the plastic pipe fitting.
[0034] As Figure 1 - Figure 2 shown in the figure, in this embodiment, a blanking hole 5 is further opened on the cutting table 4 directly below the cutting wheel 103. A receiving box 6 is slidably installed on the lower side of the blanking hole 5 on the cutting table 4. The debris generated during the cutting process will fall into the receiving box 6 through the blanking hole 5 for collection. The V-shaped support 304 is bolted to the cutting table 4, and the support roller 303 is rotatably connected to the V-shaped support 304. The support roller 303 can effectively reduce the friction between the plastic pipe fitting and the support during sliding.
[0035] As Figure 1 - Figure 2 shown in the figure, in this embodiment, the electric slide rail 301 is bolted to the cutting table 4. The fixed part of the electric telescopic rod 305 is bolted to the sliding block on the electric slide rail 301. The telescopic part of the electric telescopic rod 305 is bolted to the mounting plate 302. The driving motor 307 is bolted to the mounting plate 302. The driving motor 307 corresponds to the guiding wheel 306 one by one. The guiding wheel 306 is a rubber wheel, the outer wall of the guiding wheel 306 is an inwardly concave arc structure, and the wheel shaft of the guiding wheel 306 is connected to the driving motor 307 through a coupling, which can ensure the convenient rotation of the guiding wheel 306 under the action of the driving motor 307.
[0036] The specific implementation process of this embodiment is as follows: When it is necessary to cut plastic pipe fittings for plastic-lined pipe processing, first connect the device to an external power source, and then place the plastic pipe fitting to be cut on one of the V-shaped supports 304. At the same time, under the action of the corresponding electric slide rail 301, adjust the guiding wheel 306 to the middle position of the plastic pipe fitting directly opposite. Then, clamp the guiding wheel 306 on both sides of the plastic pipe fitting with the help of the electric telescopic rod 305. When the cutting part of the plastic pipe fitting moves directly below the cutting wheel 103, the plastic pipe fitting is cut under the action of the cutting mechanism 1. After one cutting is completed, start the driving motor 307 to drive the guiding wheel 306 to rotate, so as to realize the feeding and conveying of the plastic pipe fitting in the clamped state with the help of the guiding wheel 306, avoid the cumbersome operation of manual lifting and moving for feeding, reduce the standby time of the equipment during the feeding of the plastic pipe fitting, make the entire cutting process of the plastic pipe fitting for plastic-lined pipe more continuous, and the cutting efficiency is higher.
[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A cutting device for the processing of plastic-lined pipes, characterized in that: It includes a cutting table (4), a bracket (2) is installed in the middle of the upper end of the cutting table (4), a cutting mechanism (1) is installed on the bracket (2), and two clamping and feeding mechanisms (3) are symmetrically installed on both sides of the cutting mechanism (1) on the cutting table (4). The clamping and feeding mechanism (3) includes a V-shaped support (304) installed on one side of the upper end of the cutting table (4), two rows of support rollers (303) symmetrically installed on both sides of the upper end of the V-shaped support (304), two electric slide rails (301) symmetrically installed on both sides of the cutting table (4) where the V-shaped support (304) is located, an electric telescopic rod (305) installed on the sliding block of the electric slide rail (301), a mounting plate (302) installed on the telescopic part of the electric telescopic rod (305), feeding wheels (306) installed at equal intervals at the bottom end of the mounting plate (302), and a driving motor (307) installed at the upper end of the mounting plate (302) opposite to each feeding wheel (306).
2. The cutting device for plastic-lined pipe processing according to claim 1, characterized in that: The cutting mechanism (1) includes an electric cylinder (101) installed at the top end of the bracket (2), a cutting motor (102) installed on the telescopic part of the electric cylinder (101), and a cutting wheel (103) installed at the power output end of the cutting motor (102).
3. A cutting device for plastic-lined pipe processing according to claim 2, characterized in that: An operation panel (7) is also installed on one side wall of the bracket (2), and the operation panel (7) is electrically connected to the electric cylinder (101), the cutting motor (102), the electric slide rail (301), the electric telescopic rod (305), and the driving motor (307).
4. A cutting device for plastic-lined pipe processing according to claim 3, characterized in that: A blanking hole (5) is also opened directly below the cutting wheel (103) on the cutting table (4), and a receiving box (6) is slidably installed on the lower side of the blanking hole (5) on the cutting table (4).
5. A cutting device for the processing of plastic-lined pipes according to claim 1, characterized in that: The V-shaped support (304) is bolted to the cutting table (4), and the support roller (303) is rotatably connected to the V-shaped support (304).
6. A cutting device for plastic-lined pipe processing according to claim 1, characterized in that: The electric slide rail (301) is bolted to the cutting table (4), the fixed part of the electric telescopic rod (305) is bolted to the sliding block on the electric slide rail (301), and the telescopic part of the electric telescopic rod (305) is bolted to the mounting plate (302).
7. A cutting device for plastic-lined pipe processing according to claim 1, characterized in that: The driving motor (307) is bolted to the mounting plate (302), and the driving motor (307) corresponds to the feeding wheel (306) one by one.
8. A cutting device for the processing of plastic-lined pipes according to claim 1, characterized in that: The feeding wheel (306) is a rubber wheel, the outer wall of the feeding wheel (306) is an inwardly concave arc structure, and the axle of the feeding wheel (306) is connected to the driving motor (307) by a coupling.