Box girder maintenance device for high-speed railway construction
The box girder maintenance system with a maintenance cart and adjustable nozzles simplifies and cost-effectively addresses the complexity and high cost of existing precast box girder maintenance systems by enabling flexible nozzle positioning for full-area spraying.
Patent Information
- Application Number
- CN202422297717.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing box girder maintenance device has many components, is difficult to disassemble and assemble, is expensive and is difficult to install and replace.
The design of a combination of maintenance vehicle and frame is adopted. The water tank is set on the top of the frame, and the spray pipe and the spray head are hinged on both sides and the rear end of the water tank. The spray head can spray in all directions through the connecting parts.
The device components are simplified, construction difficulty and cost are reduced, and construction convenience is improved.
Smart Images

Figure CN223099537U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction engineering, and more specifically to a box girder maintenance device for high-speed railway construction. Background Art
[0002] A box girder is a type of beam in bridge engineering. According to the preparation method and location, box girders are mainly divided into precast box girders and cast-in-situ box girders. To accelerate the construction progress and save the construction period, precast box girders are mainly used now. During road construction, a suitable location near the construction site is selected for the precast work of box girders. The precast site of box girders requires a large area, so the precast sites are mostly open field sites.
[0003] For the precast of box girders, first, the internal reinforcement of the box girder is tied with steel bars on the bottom formwork, then the internal formwork and end formwork are installed, and concrete is poured. After the precast box girder solidifies and hardens, form removal and maintenance are carried out. The existing maintenance methods mainly use plastic film to cover and wrap the precast box girder, and a steam generator is used to generate steam, which is transported through pipes to the inside of the plastic film to provide a suitable maintenance environment for the precast box girder, or a method combining gantry and canvas is adopted. For example, in Chinese Patent CN20221111890, a disclosed precast box girder maintenance device includes a pedestal, a slide rail, a pulley, a gantry and a canvas. After the poured precast box girder is moved to the top surface of the pedestal, multiple slide rails are fixed on both sides of the pedestal with bolts, the pulley is slidably installed inside the chute of the slide rail, the pulley is pushed to slide along the slide rail, so that multiple gantries slide and unfold, driving the canvas to unfold, covering and wrapping the precast box girder, and a steam generator is used to generate steam, which is introduced to the outside of the precast box girder through pipes. Although this device can realize the maintenance of box girders, it has many components, is difficult to disassemble and assemble, has a high cost, and is not easy to install and replace. Summary of the Utility Model
[0004] Aiming at the problems mentioned in the background art, the purpose of the utility model is to provide a box girder maintenance device for high-speed railway construction to solve the problems mentioned in the background art.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions:
[0006] A box girder maintenance device for high-speed railway construction includes a maintenance vehicle, a frame body and a water tank. The rear end of the maintenance vehicle is hinged to the frame body, the water tank is arranged on the top of the frame body, multiple spray pipes are arranged on both sides and the rear end of the water tank, spray heads are arranged at the ends of the spray pipes facing away from the water tank, and the spray heads are hinged to the spray pipes.
[0007] As a preferred technical solution of the present utility model, the spray head includes a connector, a first connecting portion, a second connecting portion and a spray nozzle. The connector is hinged to one end of the spray pipe away from the water tank. The first connecting portion is hinged to one end of the connector away from the spray pipe. The second connecting portion is hinged to one end of the first connecting portion away from the connector. The spray nozzle is hinged to one end of the second connecting portion away from the first connecting portion.
[0008] As a preferred technical solution of the present utility model, an anti-slip pad is provided at the bottom of the support plate. 45° cuts are provided at both ends of the first connecting portion. A 45° cut is provided at one end of the connector close to the first connecting portion. A 45° cut is provided at one end of the second connecting portion in contact with the first connecting portion.
[0009] As a preferred technical solution of the present utility model, the water outlet of the spray nozzle is arranged inwards.
[0010] As a preferred technical solution of the present utility model, a plurality of grooves are arranged on the periphery of the spray nozzle.
[0011] As a preferred technical solution of the present utility model, the spray pipes arranged on both sides of the water tank are bent downwards and open.
[0012] As a preferred technical solution of the present utility model, a storage rack is arranged on the top of the maintenance vehicle.
[0013] In summary, the present utility model mainly has the following beneficial effects:
[0014] By arranging that the rear end of the maintenance vehicle is hinged to the frame body, the water tank is arranged on the top of the frame body, a plurality of spray pipes are arranged on both sides and the rear end of the water tank, the spray head is arranged at one end of the spray pipe away from the water tank, the spray head is hinged to the spray pipe, the connector is hinged to one end of the spray pipe away from the water tank, the first connecting portion is hinged to one end of the connector away from the spray pipe, the second connecting portion is hinged to one end of the first connecting portion away from the connector, the spray nozzle is hinged to one end of the second connecting portion away from the first connecting portion, 45° cuts are provided at both ends of the first connecting portion, a 45° cut is provided at one end of the connector close to the first connecting portion, and a 45° cut is provided at one end of the second connecting portion in contact with the first connecting portion, the spray pipe can be adjusted by the construction personnel to adjust the angle of the spray head so as to achieve all-round spraying of the box girder. At the same time, maintenance spraying is carried out in the form of a maintenance vehicle, so that its components are simple, the construction is convenient, and the cost is low. It only needs to drive the maintenance vehicle to the top of the box girder, erect the spray pipe, and adjust the spray head as required.
[0015] To make the above objects, features and advantages of the present application more obvious and understandable, the following specific preferred embodiments are given in detail in conjunction with the accompanying drawings. Description of the Drawings
[0016] To more clearly illustrate the technical solutions of the embodiments of the present application, the accompanying drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model and should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0017] Figure 1 It is a schematic structural diagram of the first perspective of the present utility model;
[0018] Figure 2 It is a schematic structural diagram of the second perspective of the present utility model;
[0019] Figure 3 It is a schematic structural diagram of the spray pipe of the present utility model;
[0020] Figure 4 It is a schematic structural diagram of the spray head of the present utility model;
[0021] Figure 5 It is a schematic structural diagram of the groove of the present utility model.
[0022] In the figure: 1, maintenance vehicle; 11, storage rack; 2, frame; 3, water tank; 31, spray pipe; 311, spray head; 3111, connector; 3112, first connection part; 3113, second connection part; 3114, nozzle; 3115, groove. Detailed implementation manners
[0023] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described by referring to the accompanying drawings are exemplary and are only used to explain the present application and should not be construed as limiting the present application.
[0024] In the present application, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0025] In this application, unless otherwise explicitly specified and defined, the first feature being "on" or "under" the second feature may mean that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply indicates that the first feature has a higher level height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply indicates that the first feature has a lower level height than the second feature.
[0026] The present utility model provides an embodiment, providing a box girder curing device for high-speed railway construction, such as Figures 1-5 shown, the box girder curing device for high-speed railway construction includes a curing vehicle 1, a frame 2 and a water tank 3. The rear end of the curing vehicle 1 is hinged to the frame 2, the water tank 3 is arranged on the top of the frame 2, a plurality of spray pipes 31 are arranged on both sides and the rear end of the water tank 3, and a spray head 311 is arranged at the end of the spray pipe 31 away from the water tank 3. The spray head 311 is hinged to the spray pipe 31.
[0027] The spray head 311 includes a connecting head 3111, a first connecting portion 3112, a second connecting portion 3113 and a spray head 3114. The connecting head 3111 is hinged to the end of the spray pipe 31 away from the water tank 3, the first connecting portion 3112 is hinged to the end of the connecting head 3111 away from the spray pipe 31, the second connecting portion 3113 is hinged to the end of the first connecting portion 3112 away from the connecting head 3111, and the spray head 3114 is hinged to the end of the second connecting portion 3113 away from the first connecting portion 3112. An anti-slip pad is provided at the bottom of the support plate, 45° cuts are provided at both ends of the first connecting portion 3112, a 45° cut is provided at the end of the connecting head 3111 close to the first connecting portion 3112, a 45° cut is provided at the end of the second connecting portion 3113 in contact with the first connecting portion 3112, the water outlet of the spray head 3114 is arranged inward, and a plurality of grooves 3115 are arranged on the periphery of the spray head 3114. The spray pipes 31 arranged on both sides of the water tank 3 are bent downward and open, and a storage rack 11 is arranged on the top of the curing vehicle 1, so that construction personnel can place construction instruments according to needs.
[0028] Wherein, the rear end of the maintenance vehicle 1 is hinged to the frame body 2, the water tank 3 is arranged on the top of the frame body 2, a plurality of spray pipes 31 are arranged on both sides and the rear end of the water tank 3, a spray head 311 is arranged at one end of the spray pipe 31 away from the water tank 3, the spray head 311 is hinged to the spray pipe 31, a connector 3111 is hinged to one end of the spray pipe 31 away from the water tank 3, a first connecting part 3112 is hinged to one end of the connector 3111 away from the spray pipe 31, a second connecting part 3113 is hinged to one end of the first connecting part 3112 away from the connector 3111, a nozzle 3114 is hinged to one end of the second connecting part 3113 away from the first connecting part 3112, 45° notches are arranged at both ends of the first connecting part 3112, a 45° notch is arranged at one end of the connector 3111 close to the first connecting part 3112, and a 45° notch is arranged at one end of the second connecting part 3113 abutted against the first connecting part 3112, so that the angle of the spray head 311 can be adjusted by construction workers through the spray pipe 31, thereby achieving all-round spraying on the box girder. At the same time, maintenance spraying is carried out in the form of the maintenance vehicle 1, so that its components are simple, the construction is convenient, and the cost is low. It only needs to drive the maintenance vehicle 1 to the top of the box girder, erect the spray pipe 31, and adjust the spray head 311 as required.
[0029] The operation steps of this device are as follows:
[0030] The construction workers drive the maintenance vehicle 1 onto the box girder, fill the water tank 3 with water, install the spray pipe 31 on the water tank 3 according to the inclination angles of the flange of the box girder and other components, and adjust the spray head 311 to a suitable angle, such as Figure 1 , start the water tank 3, and drive the maintenance vehicle 1 to realize the maintenance of the box girder.
[0031] Through the above method, the angle of the spray head 311 can be adjusted by construction workers through the spray pipe 31, thereby achieving all-round spraying on the box girder. At the same time, maintenance spraying is carried out in the form of the maintenance vehicle 1, so that its components are simple, the construction is convenient, and the cost is low. It only needs to drive the maintenance vehicle 1 to the top of the box girder, erect the spray pipe 31, and adjust the spray head 311 as required.
[0032] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0033] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A box girder curing device for high-speed railway construction, characterized in that, It includes a maintenance vehicle (1), a frame (2) and a water tank (3). The rear end of the maintenance vehicle (1) is hinged to the frame (2). The water tank (3) is arranged on the top of the frame (2). A plurality of spray pipes (31) are arranged on both sides and the rear end of the water tank (3). A spray head (311) is arranged at one end of the spray pipe (31) away from the water tank (3). The spray head (311) is hinged to the spray pipe (31).
2. The box girder maintenance device for high-speed railway construction according to claim 1, wherein: The spray head (311) includes a connector (3111), a first connecting portion (3112), a second connecting portion (3113) and a nozzle (3114). The connector (3111) is hinged to one end of the spray pipe (31) away from the water tank (3). The first connecting portion (3112) is hinged to one end of the connector (3111) away from the spray pipe (31). The second connecting portion (3113) is hinged to one end of the first connecting portion (3112) away from the connector (3111). The nozzle (3114) is hinged to one end of the second connecting portion (3113) away from the first connecting portion (3112).
3. The box girder curing device for high-speed railway construction according to claim 2, characterized in that: 45° cuts are provided at both ends of the first connecting portion (3112). 45° cuts are provided at one end of the connector (3111) close to the first connecting portion (3112). 45° cuts are provided at one end of the second connecting portion (3113) in contact with the first connecting portion (3112).
4. The box girder curing device for high-speed railway construction according to claim 2, characterized in that: The water outlet of the nozzle (3114) is arranged inwardly.
5. The box girder curing device for high-speed railway construction according to claim 2, characterized in that: A plurality of grooves (3115) are arranged around the nozzle (3114).
6. The box girder curing device for high-speed railway construction according to claim 1, wherein: The spray pipes (31) arranged on both sides of the water tank (3) are bent downward and open.
7. The box girder curing device for high-speed railway construction according to claim 6, wherein: A storage rack (11) is arranged on the top of the maintenance vehicle (1).