Elbow pipe fitting winding mechanism
The pipe fitting winding apparatus automates the winding process using an elevator, rotation, and cutting mechanism to improve efficiency and reliability, addressing the inefficiencies of manual methods and enabling consistent batch production.
Patent Information
- Application Number
- CN202422244459.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-12
AI Technical Summary
In the production of existing elbow pipe fittings, manual winding molding is inefficient, and product quality depends on employee skills, making it difficult to achieve mass production.
A wire wrapping mechanism of elbow pipe fittings is designed, including a lifting mechanism, a rotating mechanism, a cutting mechanism and a conveyor belt, so as to achieve rapid winding of the metal wire body through mechanized means.
It improves winding efficiency, ensures product quality stability and reliability, and supports mass production.
Smart Images
Figure CN223099794U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to a wire winding mechanism for elbow pipe fittings.
Background Art
[0002] In the production of existing elbow pipe fittings, it is necessary to wind a metal wire around a shaping mold and then perform injection molding; while using manual winding for molding, this manufacturing process not only has low efficiency, but also the product quality needs to be controlled by the skilled operation skills of employees, and the stability and reliability of the product also need to be ensured by the skills of employees, which restricts mass production. Therefore, it is necessary to develop a device structure for winding and molding elbow pipe fittings, which can ensure the stability and reliability of the product and achieve the purpose of mass production.
Content of the Utility Model
[0003] To solve at least one of the above problems, the utility model proposes a new structural solution. The wire winding mechanism for elbow pipe fittings adopts the following technical solutions:
[0004] A wire winding mechanism for elbow pipe fittings includes a frame, and the frame is provided with a lifting mechanism 1, a rotating mechanism 2, a cutting mechanism 3, a conveyor belt 4 and a transmission seat assembly 5;
[0005] The transmission seat assembly 5 is placed on the conveyor belt 4 to move the transmission seat to the position of the lifting mechanism 1 through the conveyor belt 4;
[0006] The rotating mechanism 2 includes a rotating motor 21, a clamping joint 22 and clamping fingers 23. The rotating motor 21 is connected to the clamping joint 22 to drive the rotating head to rotate, and the clamping fingers 23 are installed on the clamping joint 22 to rotate along with the clamping joint 22;
[0007] The transmission seat assembly 5 includes a support seat 12 assembly 51 and a pipe fitting docking head 52. The pipe fitting docking head 52 is placed on the support seat 12 assembly 51. The lifting mechanism 1 pushes the transmission seat up to the position of the rotating mechanism 2, so that the end of the pipe fitting docking head 52 is embedded in the clamping joint 22. The rotating motor 21 drives the pipe fitting docking head 52 to rotate through the clamping joint 22; the pipe fitting docking head 52 is wound with a wire, and the clamping fingers 23 clamp the wire and rotate in cooperation with the clamping joint 22, so as to wind the wire around the pipe fitting docking head 52; the cutting mechanism 3 contacts the wire movably to cut the wire of the pipe fitting docking head 52.
[0008] Preferably, the lifting mechanism 1 includes a cylinder 11 and a support seat 12. The cylinder 11 is connected to the support seat 12 to push the transmission seat assembly 5 moved to the support seat 12 up to the clamping joint 22.
[0009] Preferably, the clamping joint 22 has a clamping cavity 24, and the clamping joint 22 is provided with a clamping opening 25 communicating with the clamping cavity 24; the end of the pipe fitting docking joint 52 includes a shaft rod 53 and a joint 54, which are connected to the joint 54 through the clamping cavity 24 and the shaft rod 53 is fitted into the clamping opening 25 so that the end of the pipe fitting docking joint 52 is clamped to the clamping joint 22.
[0010] Preferably, the cutting mechanism 3 includes a guide rail base 31 and a cutting tool base 32. The cutting tool base 32 is installed with a pneumatic rod 33, the movable end of the pneumatic rod 33 is connected with a cutting tool 34, and the cutting tool 34 is pushed by the pneumatic rod 33 to cut the winding wire body of the pipe fitting docking joint 52, so that the wire body connected to the pipe fitting docking joint 52 is disconnected.
[0011] Preferably, the support base 12 assembly 51 is provided with a support block 55, the support block 55 is provided with a semi-circular notch 56, and the pipe fitting docking joint 52 is placed in the semi-circular notch 56, so that the pipe fitting docking joint 52 is driven by the rotating mechanism 2 to rotate on the support block 55.
[0012] The beneficial effects of the present utility model compared with the background technology:
[0013] The present utility model provides an elbow pipe fitting winding mechanism. By using the lifting mechanism, the rotating mechanism, the cutting mechanism, the conveyor belt and the transmission seat assembly in cooperation, the metal wire body can be quickly wound on the pipe fitting docking joint, solving the disadvantages of low efficiency of manual winding and the product quality depending on the skills of employees. It has the advantages of simple structure, compact cooperation and reasonable design; therefore, it is a product with excellent technical and economic performance.
Description of the Drawings
[0014] Figure 1 It is a schematic application diagram of the elbow pipe fitting winding mechanism in the preferred embodiment provided by the present utility model;
[0015] Figure 2 It is a schematic structural diagram of the rotating mechanism in the preferred embodiment provided by the present utility model;
[0016] Figure 3 It is a partial structural schematic diagram of the rotating mechanism in the preferred embodiment provided by the present utility model;
[0017] Figure 4 It is a schematic structural diagram of the clamping joint in the preferred embodiment provided by the present utility model;
[0018] Figure 5 It is a schematic structural diagram of the transmission seat assembly in the preferred embodiment provided by the present utility model.
Detailed Embodiment
[0019] Embodiments of the present utility model will be described in detail below. The described embodiments are illustrated in the accompanying drawings, wherein like or similar reference numerals denote like or similar elements or elements having like or similar functions throughout.
[0020] In the present utility model, unless otherwise clearly defined and limited, terms such as "assembled", "connected", and "joined" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may also be a mechanical connection; it may be directly connected, or connected through an intermediate medium, and it may be internally connected and communicated between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0021] The following further describes the specific embodiments of the present utility model in conjunction with the drawings of the specification, so that the technical solutions and their beneficial effects of the present utility model are clearer and more definite. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model.
[0022] A preferred embodiment provided by the present utility model is as follows Figures 1 to 5 As shown, an elbow pipe winding mechanism includes a frame, and the frame is provided with a lifting mechanism 1, a rotating mechanism 2, a cutting mechanism 3, a conveyor belt 4, and a transmission seat assembly 5;
[0023] The transmission seat assembly 5 is placed on the conveyor belt 4 to move the transmission seat to the position of the lifting mechanism 1 through the conveyor belt 4;
[0024] The rotating mechanism 2 includes a rotating motor 21, a clamping joint 22, and clamping fingers 23. The rotating motor 21 is connected to the clamping joint 22 to drive the rotating head to rotate, and the clamping fingers 23 are installed on the clamping joint 22 to rotate along with the clamping joint 22; the clamping fingers 23 can adopt existing clamping jaws and pneumatic finger structures.
[0025] The transmission seat assembly 5 includes a support seat assembly 51 and a pipe fitting docking head 52. The pipe fitting docking head 52 is placed on the support seat assembly 51. The lifting mechanism 1 pushes the transmission seat up to the position of the rotating mechanism 2, so that the end of the pipe fitting docking head 52 is inserted into the clamping joint 22. The rotating motor 21 drives the pipe fitting docking head 52 to rotate through the clamping joint 22; the pipe fitting docking head 52 is wound with a wire body, and the clamping fingers 23 clamp the wire body and rotate with the clamping joint 22 to wind the wire body around the pipe fitting docking head 52; the cutting mechanism 3 contacts the wire body movably to cut the wire body of the pipe fitting docking head 52.
[0026] The lifting mechanism 1 includes a cylinder 11 and a support seat 12. The cylinder 11 is connected to the support seat 12 to push the transmission seat assembly 5 moved to the support seat 12 up to the clamping joint 22.
[0027] The snap joint 22 has a snap cavity 24, and the snap joint 22 is provided with a bayonet 25 communicating with the snap cavity 24; the end of the pipe fitting docking head 52 includes a shaft rod 53 and a joint 54, which are connected to the joint 54 through the snap cavity 24 and the bayonet 25 is engaged with the shaft rod 53 so that the end of the pipe fitting docking head 52 is clamped on the snap joint 22.
[0028] The cutting mechanism 3 includes a guide rail seat 31 and a cutting tool seat 32. A linear motor is installed on the guide rail seat 31, and the linear motor is connected to the cutting tool seat 32 to push the cutting tool seat 32 to move along the guide rail seat 31. A pneumatic rod 33 is installed on the cutting tool seat 32, and the movable end of the pneumatic rod 33 is connected with a cutting tool 34. The cutting tool 34 is pushed by the pneumatic rod 33 to cut the winding wire body of the pipe fitting docking head 52, so that the wire body connected to the pipe fitting docking head 52 is disconnected.
[0029] The support seat assembly 51 is provided with a support block 55, and the support block 55 is provided with a semicircular notch 56. The pipe fitting docking head 52 is placed in the semicircular notch 56, so that the pipe fitting docking head 52 is driven by the rotating mechanism 2 to rotate on the support block 55.
[0030] Operation process: The pipe fitting docking head 52 is placed on the support block of the support seat assembly 51, and the transmission seat assembly 5 is placed on the conveyor belt 4 to be moved to the position of the lifting mechanism 1 through the conveyor belt 4, so that the transmission seat assembly 5 enters the support seat 12; the lifting mechanism 1 is located below the rotating mechanism 2, and the air cylinder 11 pushes the transmission seat assembly 5 to move up through the support seat 12. The bottom ends of the snap cavity 24 and the bayonet 25 are open, so that the shaft rod 53 and the joint 54 are respectively inserted into the snap cavity 24 and the bayonet 25; the wire body is lapped on the head end of the pipe fitting docking head 52, and the rotating motor 21 drives the pipe fitting docking head 52 to rotate through the snap joint 22, so as to wind the wire body on the pipe fitting docking head 52. After winding is completed, the cutting tool seat 32 adjusts its position along the guide rail seat 31, and cooperates with the pneumatic rod 33 to push the cutting tool down to cut the wire body wound on the pipe fitting docking head 52. The air cylinder 11 moves down, so that the transmission seat assembly 5 drops for the next process.
[0031] In the description of the specification, the description with reference to terms such as "one embodiment", "preferably", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. The schematic expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. Through the description of the above structure and principle, those skilled in the art should understand that the present invention is not limited to the above specific embodiments, and the improvements and substitutions using the well-known technologies in the art based on the present invention all fall within the protection scope of the present invention, which should be defined by each claim.
Claims
1. An elbow pipe winding mechanism, comprising a frame, characterized in that: The frame is provided with a lifting mechanism (1), a rotating mechanism (2), a cutting mechanism (3), a conveyor belt (4) and a transmission seat assembly (5); The transmission seat assembly (5) is placed on the conveyor belt (4) to move the transmission seat to the position of the lifting mechanism (1) through the conveyor belt (4); The rotating mechanism (2) includes a rotating motor (21), a clamping joint (22) and clamping fingers (23). The rotating motor (21) is connected to the clamping joint (22) to drive the rotating head to rotate, and the clamping fingers (23) are installed on the clamping joint (22) to rotate along with the clamping joint (22); The transmission seat assembly (5) includes a support seat assembly (51) and a pipe fitting docking head (52). The pipe fitting docking head (52) is placed on the support seat assembly (51). The lifting mechanism (1) pushes the transmission seat up to the position of the rotating mechanism (2) so that the end of the pipe fitting docking head (52) is embedded in the clamping joint (22). The rotating motor (21) drives the pipe fitting docking head (52) to rotate through the clamping joint (22); The pipe fitting docking head (52) is wound with a wire body, and the clamping fingers (23) clamp the wire body and rotate with the clamping joint (22) to wind the wire body around the pipe fitting docking head (52); The cutting mechanism (3) contacts the wire body movably to cut off the wire body of the pipe fitting docking head (52).
2. The wire winding mechanism for an elbow pipe fitting according to claim 1, characterized in that: The lifting mechanism (1) includes a cylinder (11) and a support seat (12). The cylinder (11) is connected to the support seat (12) to push the transmission seat assembly (5) moved to the support seat (12) up to the clamping joint (22).
3. The wire winding mechanism for an elbow pipe fitting according to claim 1, wherein: The clamping joint (22) has a clamping cavity (24), and the clamping joint (22) is provided with a clamping opening (25) communicating with the clamping cavity (24); The end of the pipe fitting docking head (52) includes a shaft rod (53) and a joint (54). The end of the pipe fitting docking head (52) is clamped to the clamping joint (22) by connecting the joint (54) through the clamping cavity (24) and embedding the clamping opening (25) with the shaft rod (53).
4. The winding mechanism for elbow pipe fittings according to claim 1, wherein: The cutting mechanism (3) includes a guide rail seat (31) and a cutting tool seat (32). The cutting tool seat (32) is installed with a pneumatic rod (33), and the movable end of the pneumatic rod (33) is connected with a cutting tool (34). The cutting tool (34) is pushed by the pneumatic rod (33) to cut the wound wire body of the pipe fitting docking head (52) to disconnect the wire body connected to the pipe fitting docking head (52).
5. The winding mechanism for elbow pipe fittings according to claim 1, characterized in that: The support seat assembly (51) is provided with a support block (55), and the support block (55) is provided with a semi-circular notch (56). The pipe fitting docking head (52) is placed in the semi-circular notch (56) so that the pipe fitting docking head (52) is driven by the rotating mechanism (2) to rotate on the support block (55).