Movable telescopic folding type multifunctional safety pedal device
A mobile, collapsible safety platform adjusts to mold sizes, addressing the safety risk of height differences in wheel manufacturing by providing a stable working surface, enhancing operational safety.
Patent Information
- Application Number
- CN202422341570.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-25
AI Technical Summary
In the prior art, the height difference between the hydraulic lifting platform and the foot pedal during the tire production process leads to safety risks and easily falls.
A mobile telescopic folding multi-function safety pedal device is designed. By installing components such as safety pedals, hydraulic lifting platforms, guide rail brackets and sliding bearings on the roller bed bracket, the pedals are telescopic and folded, adapting to the size requirements of different models of 100-page vehicles and eliminating height differences.
It effectively eliminates the height difference when the operator stands on a car with different sizes, reduces the risk of falling and improves operational safety.
Smart Images

Figure CN223100037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tire production equipment, in particular to a mobile, telescopic, foldable and multifunctional safety pedal device. Background Art
[0002] As we all know, in the field of tire manufacturing, the tire production process mainly includes four main links: mixing process, calendering and extrusion process, molding process and vulcanization process. However, due to the large size difference between large engineering radial tires and giant tires, the size and weight adaptability of the extrusion process equipment are strong, and all rubber parts need to be placed on different types of louver trucks for storage (the length and height of the louver trucks are: 2.5X1.7 meters, 4X1.7 meters, 6X1.7 meters, 6.5X1.2 meters respectively). The currently used placement station uses a hydraulic lifting platform to control the height of the louver truck. Two operators stand at both ends of the only 300mm wide foot pedal, lift the rubber parts from the conveyor roller bed and place them on the louver truck page. When it is placed to a certain height, the hydraulic lifting platform descends to keep the louver truck at a height that is convenient for picking up, resulting in a height difference between the hydraulic lifting platform and the only 300mm wide foot pedal. The maximum height is 1.2 meters, which is very likely to cause a safety risk of falling. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a mobile, telescopic, foldable, multifunctional safety pedal device, which eliminates the height difference when an operator stands on the pedal and prevents the safety risk of falling.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a mobile, telescopic, foldable and multifunctional safety pedal device, which is provided with a roller bed bracket, a conveying roller is installed above the roller bed bracket, and a safety pedal is installed on one side of the roller bed bracket. The utility model is characterized in that a foundation pit is provided on the outer side of the safety pedal, a hydraulic lifting platform is installed in the foundation pit, a louver car is placed on the top of the hydraulic lifting platform, a guide rail bracket is provided at the position of the safety pedal and the roller bed bracket, the guide rail and the sliding bearing are fixed in the guide rail bracket, the sliding bearing is connected to the foldable and fixed safety pedal, and foldable and telescopic safety pedal tracks are provided on both sides of the foldable and fixed safety pedal, the foldable and telescopic safety pedal tracks are connected to the foldable and telescopic safety pedal through a foldable and telescopic safety pedal pulley, and a multifunctional pedal locating pin that can be locked with the roller bed bracket is installed on the foldable and telescopic safety pedal.
[0005] The beneficial effect of the utility model is that it can be applied to various models of louver vehicles, solve the problem of placing rubber parts of louver vehicles of different sizes, adjust the position of the movable, telescopic and foldable safety pedal according to the louver vehicles of different models and sizes, eliminate the height difference when the operator stands on the foot pedal, and eliminate the hidden danger of falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0007] Figure 1 It is the top view of the present utility model and also the schematic diagram of the non-working state.
[0008] Figure 2 It is the front view of the present utility model.
[0009] Figure 3 is Figure 2 the enlarged view of part A in
[0010] Figure 4 It is the top view of the working state of the present utility model.
[0011] Figure 5 It is the front view of the working state of the present utility model.
[0012] Figure 6 is the Figure 4 enlarged view of part B in the present utility model.
[0013] Figure 7 It is the top view of the completed working state of the present utility model.
[0014] Figure 8 It is the front view of the completed working state of the present utility model.
[0015] In the figure: 1. roller bed bracket, 2. conveying roller, 3. safety pedal, 4. hydraulic lifting platform, 5. foundation pit, 6. shutter car, T1. guide rail bracket, T2. guide rail, T3. sliding bearing, T4. folding fixed safety pedal, T5. folding telescopic safety pedal track, T6. folding telescopic safety pedal, T7. folding telescopic safety pedal pulley, T8. multi-functional pedal positioning pin, A. rubber extrusion component. Specific embodiments
[0016] In the figure, the utility model is provided with a roller bed support 1, on which a conveying roller 2 and a pedal positioning pin sleeve are installed. A safety pedal 3 is installed on one side of the roller bed support 1, and a foundation pit 5 is provided outside the safety pedal 3. A hydraulic lifting platform 4 is installed in the foundation pit 5, and its function is to adjust the height of the shutter vehicle 6 to meet the height adaptability for the operator to stand on the safety pedal 3 and place the rubber parts. A guide rail support T1 is provided at the position of the safety pedal 3 and the roller bed support 1. The guide rail T2 and the sliding bearing T3 are fixed in the guide rail support T1. The sliding bearing T3 is connected to the folding and fixed safety pedal T4, and folding and telescopic safety pedal tracks T5 are provided on both sides of the folding and fixed safety pedal T4. The folding and telescopic safety pedal tracks T5 are connected to the folding and telescopic safety pedal T6 through folding and telescopic safety pedal pulleys T7. A multi-functional pedal positioning pin T8 capable of locking with the roller bed support 1 is installed on the folding and telescopic safety pedal T6. When the movable, telescopic, folding and multi-functional safety pedal is folded and stored, it is positioned and fixed with the roller bed support 1 through the multi-functional pedal positioning pin T8 to prevent the movable, telescopic, folding and multi-functional safety pedal from tipping over.
[0017] The specific operation plan is that before the production operation, the operator moves the telescopic foldable multifunctional safety pedal to fold and store it, and positions and fixes it with the roller bed bracket 1 through the multifunctional pedal positioning pin T8, raises the hydraulic lifting platform 4 to a pre-set position flush with the ground, ensures that the upper surface of the hydraulic lifting platform 4 is flush with the ground around the foundation pit 5, and uses a tractor to pull the louver car 6 to a designated suitable position on the hydraulic lifting platform 4, lifts up all the pages of the louver car 6, opens the multifunctional pedal positioning pin T8 of the mobile telescopic foldable multifunctional safety pedal and the roller bed bracket 1, uses the guide rail bracket T1 and the guide rail T2 as the origin support, and folds and fixes the safety pedal T4 and the foldable telescopic safety pedal T6 on the sliding shaft. With the support of bearing T3 and the guide rail T2 as the center, it is unfolded at a 90° angle and placed flat on the safety pedal 3. According to the length position of the louver car 6, the folding fixed safety pedal T4 and the folding telescopic safety pedal T6 are supported by the guide rail bracket T1 and the guide rail T2, and guided by the sliding bearing T3 for lateral movement and adjustment. According to the width of the louver car 6, the folding telescopic safety pedal T6 is supported by the folding telescopic safety pedal track T5 and the folding telescopic safety pedal pulley T7. The folding fixed safety pedal T4 and the folding telescopic safety pedal T6 are longitudinally separated until they reach a safe position suitable for operation. Then, the hydraulic lifting platform 4 is operated to raise the rubber component placement page and adjust it to a position slightly lower than the height of the conveying roller 2.Start the fast conveyor roller path of the production and transportation line, and transfer the extruded rubber component A to the conveyor roller 2 on the roller bed support 1. The operator stands on the telescopic folding multi-functional safety pedal that moves on both sides of the pallet truck 6, picks up and lifts the extruded rubber component A onto the bottom layer of the pallet truck 6 on the hydraulic lifting platform 4. After each layer is filled, stack them up one by one and lower the layers of the pallet truck 6 one by one. Since the height of the pallet truck 6 increases due to the gradual increase of the layers, and the maximum single weight of the rubber component reaches 50 Kg, it brings a certain burden to the operation. By adjusting the height of the hydraulic lifting platform 4 to gradually decrease, always keep the height of the placement layer of the pallet truck 6 slightly lower than the height of the conveyor roller 2, which provides convenience for the operator's inertial placement. After the rubber components are placed, operate the hydraulic lifting platform 4 to raise the pallet truck 6 to the pre-set position flush with the ground. Then, take the folding telescopic safety pedal T6 supported by the folding telescopic safety pedal track T5 and the folding telescopic safety pedal pulley T7 and longitudinally contract it in place. Using the guide rail support T1 and the guide rail T2 as the origin support, the folding fixed safety pedal T4 and the folding telescopic safety pedal T6 are folded at a 90° angle with the sliding bearing T3 as the support and the guide rail T2 as the center, perpendicular to the safety pedal 3. And with the guide rail support T1 and the guide rail T2 as the support and the sliding bearing T3 as the guide, move horizontally to adjust to the positioning position of the roller bed support 1, and fix the position with the roller bed support 1 through the multi-functional pedal positioning pin T8 to ensure safe storage. After that, use the tractor to tow the pallet truck 6 full of extruded rubber component A from the hydraulic lifting platform 4 to the designated storage area for storage. Repeat the above steps in sequence to give full play to the advantages of the mobile telescopic folding equipment, and completely eliminate the safety risk of the operator standing on the only 300-mm-wide footrest with a height difference, which is extremely prone to falling.
Claims
1. A mobile telescopic folding multi-functional safety pedal device is provided with a roller bed support, a conveying roller is installed above the roller bed support, and a safety pedal is installed on one side of the roller bed support. The characteristics are that, A foundation pit is provided on the outer side of the safety pedal. A hydraulic lifting platform is installed in the foundation pit. A shutter car is placed on the top of the hydraulic lifting platform. A guide rail bracket is provided at the position of the safety pedal and the roller bed bracket. The guide rail and the sliding bearing are fixed in the guide rail bracket. The sliding bearing is connected to the folding fixed safety pedal. Folding telescopic safety pedal tracks are provided on both sides of the folding fixed safety pedal. The folding telescopic safety pedal tracks are connected to the folding telescopic safety pedal through folding telescopic safety pedal pulleys. A multi-functional pedal positioning pin capable of locking with the roller bed bracket is installed on the folding telescopic safety pedal.