Wheat bran compressor
The vertical placement and synchronized components in the wheat bran compressor address uneven distribution and manual discharge issues, achieving uniform compaction and automated discharge for improved efficiency.
Patent Information
- Application Number
- CN202421645898.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-12
AI Technical Summary
When the existing wheat bran compression device is placed horizontally, the feeding and compression of the wheat bran is uneven, and the discharge requires manual operation, which affects the compression quality and efficiency.
A wheat bran compressor is designed, which uses a vertical placement of compression barrels, combined with synchronous components, feeding components and discharge components, drives the compression plate compression through the piston components, and drives the rack rod movement, and the feeding components hits the vibrator, and the discharge components automatically discharge, achieving uniform stacking and quick discharge of wheat bran.
The uniform compression and automatic discharge of wheat bran are achieved, the compression quality and efficiency are improved, and manual operation is reduced.
Smart Images

Figure CN223100075U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wheat production and processing, in particular to a wheat bran compressor. Background Art
[0002] Wheat bran is a byproduct of wheat processing flour, that is, wheat bran, which is wheat yellow, flake or powdery. Wheat bran has a wide range of uses, and can be used for food, medicine, feed raw materials, brewing, etc. In the food industry, wheat bran also has certain applications. For example, some people buy wheat bran and mix it with flour to make whole wheat bread or steamed buns.
[0003] The existing Chinese patent with announcement number CN219650635U discloses a wheat bran compression device, including a compression barrel, a compression mechanism and a material control mechanism. A barrel cover is arranged on one side of the compression barrel, and the compression mechanism is arranged on the compression barrel. The compression mechanism includes a compression plate, a hydraulic rod, a support plate and a support leg. The compression plate is driven to move longitudinally by controlling the hydraulic rod to start, so as to compress the bran inside the compression barrel to prevent the bran from entering outside the working range. The material control mechanism is arranged on the compression barrel and is used for feeding the device. At the same time, the amount of bran compressed each time can be controlled between the capacity below the material control barrel.
[0004] Based on the above situation, the inventors now believe that, at present, the compression barrel is placed in a horizontal manner, and it is difficult to discharge the bran evenly during feeding and compression. At the same time, the discharge also requires manual operation, which affects the compression quality and efficiency. Utility Model Content
[0005] The utility model aims to provide a wheat bran compressor, which can make the wheat bran pile up more evenly when compressed, and can quickly discharge the material, thereby improving the compression quality and compression efficiency.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a wheat bran compressor, including a compression barrel, a synchronization component, a material beating component and a material discharging component;
[0007] A piston assembly is installed on the top of the compression barrel, and an inlet compression barrel is fixed on the outside of the compression barrel. A synchronous assembly is installed on the piston assembly. When the piston assembly moves, the synchronous assembly moves up and down with the piston assembly. The material beating assembly is arranged at the bottom of the outside of the compression barrel. The piston assembly is connected with the material beating assembly through the synchronous assembly, so that after the piston assembly moves downward, the material beating assembly can hit the compression barrel and vibrate the material. The material discharging assembly is installed at the bottom of the compression barrel, and the compressed bran blocks are automatically discharged through the material discharging assembly.
[0008] A further setting of the present utility model is that a guide rail extending along the height direction is provided on the surface of the compression barrel. The synchronization assembly includes a frame rod and a pressing rod. The inner end of the frame rod is fixedly connected to the piston rod of the piston assembly. The outer side of the frame rod slides up and down along the guide rail, and after the frame rod extends out of the guide rail, it is fixed to the pressing rod.
[0009] By adopting the above technical solution, when the piston rod of the piston assembly extends downward to drive the pressing plate to press the material, the frame rod can move downward synchronously.
[0010] A further setting of the present utility model is that the material discharging assembly includes a force receiving ring, a striking assembly and a resetting assembly. The force receiving ring is coaxially arranged outside the compression barrel. The striking assembly is arranged on the force receiving ring and the compression barrel, and the resetting assembly is connected to the bottom surface of the force receiving ring.
[0011] By adopting the above technical solution, it is convenient to provide a reset elastic force for the force receiving ring after it moves.
[0012] A further setting of the present utility model is that the pressing rod is perpendicularly connected to the frame rod, and the whole pressing rod is parallel to the height direction of the compression barrel. The projection directly below the pressing rod falls within the range of the upper surface of the force receiving ring.
[0013] By adopting the above technical solution, when the pressing rod moves downward following the pressing plate, it can stably apply force to the force receiving ring, so that the force receiving ring moves downward stably after being stressed.
[0014] A further setting of the present utility model is that the striking assembly includes a mounting seat, a flipping frame, a torsion spring, a striking block and a mating block. The bottom end of the mounting seat is fixedly connected to the force receiving ring. The flipping frame is rotatably mounted on the mounting seat. A torsion spring for helping the flipping frame rotate and reset is mounted on the mounting seat. The striking block and the mating block are respectively fixedly installed on the flipping frame and the compression barrel, and the striking block is located above the mating block.
[0015] By adopting the above technical solution, when the pressing plate moves downward, it can drive the pressing rod to apply force to the force receiving ring, so that the force receiving ring moves downward.
[0016] A further setting of the present utility model is that the bottom end of the compression barrel is embedded and fixedly arranged on the base. The resetting assembly includes a supporting plate, a sliding rod, a bottom plate and a spring. The top end of the supporting plate is fixedly connected to the force receiving ring. The sliding rod is fixedly arranged outside the supporting plate, and the outside of the sliding rod is slidably connected to the base. The bottom plate is connected to the bottom end of the sliding rod, and the bottom plate and the base are connected by a spring.
[0017] By adopting the above technical solution, when the force receiving ring moves downward, it drives the bottom plate to move downward, so that the spring stretches to generate an elastic force.
[0018] A further setting of the present utility model is that the discharging assembly includes a mounting frame, a material blocking member and a driving member. The outer side of the mounting frame is fixedly connected to the base. The material blocking member is arranged at the bottom end of the compression barrel, and the output end of the driving member is connected to the material blocking member.
[0019] By adopting the above technical solution, the material blocking member can be automatically opened and closed by the driving member, which is convenient for discharging and compressing wheat bran.
[0020] A further setting of the present utility model is that the mounting frame includes a support plate and a frame plate. One end of the frame plate is fixed to the support plate, and the other end is fixedly installed on the base.
[0021] By adopting the above technical solution, the support plate can be stably fixed to the base through the frame plate.
[0022] A further setting of the present utility model is that the material blocking member includes a blocking disc and a sliding frame. The top surface of the blocking disc is in sliding contact with the compression barrel, and the outer side of the blocking disc is slidably connected to the sliding frame. The outer side of the sliding frame is fixedly installed on the support plate.
[0023] By adopting the above technical solution, sliding guidance for opening and closing the blocking disc is provided.
[0024] A further setting of the present utility model is that a convex block is fixedly provided on the bottom surface of the blocking disc. The driving member includes a push cylinder and a driving rod. The outer side of the push cylinder is fixedly connected to the support plate. One end of the driving rod is fixed to the convex block, and the other end is fixed to the piston rod of the push cylinder.
[0025] By adopting the above technical solution, when discharging is required, the push cylinder drives the baffle to slide backward in the sliding frame, so that the bottom end of the compression barrel is opened.
[0026] The beneficial effects of the present utility model are:
[0027] The compression barrel is placed upright. After the wheat bran is fed in, it can be piled up in the barrel by gravity, which is convenient for compression. At the same time, when the piston assembly drives the pressing plate to move downward, the force ring can be forced by the rack, so that the striking assembly can knock on the outside of the compression barrel, making the wheat bran in the barrel vibrate under force, so that the placement is more uniform, which is beneficial to uniform compression and improves the compression quality;
[0028] In addition, after compression, the push cylinder drives the blocking disc to quickly move out of the bottom end of the compression barrel, so that the compressed wheat bran is quickly discharged by its own weight, without manual operation, improving the compression efficiency. Description of the Drawings
[0029] To more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0030] Figure 1 It is a schematic structural diagram of a wheat bran compressor provided by an embodiment of the present utility model;
[0031] Figure 2 It is a schematic structural diagram of a synchronization component in an embodiment of the present utility model;
[0032] Figure 3 It is a schematic structural diagram of a striking component in an embodiment of the present utility model;
[0033] Figure 4 It is a schematic structural diagram of a discharging component in an embodiment of the present utility model.
[0034] In the figure, 1. Compression barrel; 2. Synchronization component; 3. Feeding component; 4. Discharging component; 11. Piston component; 12. Pressing plate; 13. Inlet compression barrel; 14. Guide rail; 15. Base; 21. Support rod; 22. Pressing rod; 31. Force-bearing ring; 32. Striking component; 33. Reset component; 321. Mounting seat; 322. Flipping frame; 323. Torsion spring; 324. Striking block; 325. Fitting block; 331. Support plate; 332. Slide rod; 333. Bottom plate; 334. Spring; 41. Mounting frame; 42. Material blocking part; 43. Driving part; 411. Support plate; 412. Frame plate; 421. Blocking disc; 422. Slide frame; 423. Convex block; 431. Push cylinder; 432. Driving rod. Specific embodiments
[0035] The following will clearly and completely describe the technical solutions of the present utility model in combination with specific embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.
[0036] The embodiment of the present utility model specifically provides a wheat bran compressor. Please refer to Figure 1 , which includes a compression barrel 1, a synchronization component 2, a feeding component 3, and a discharging component 4.
[0037] Among them, a piston assembly 11 is installed at the top of the compression barrel 1. A pressing plate 12 that is in sliding contact with the inner wall of the compression barrel 1 is provided at the output end of the piston assembly 11. So that driven by the piston assembly 11, the pressing plate 12 can slide down along the inner wall of the compression barrel 1, thereby compressing the wheat bran deposited at the bottom of the compression barrel 1. An inlet compression barrel 13 is fixedly provided on the outside of the compression barrel 1. The wheat bran is fed into the bottom of the compression barrel 1 through the inlet compression barrel 13 and accumulates and deposits by its own weight. The piston assembly 11 is a common piston structure pressing component in the prior art, so it will not be elaborated here.
[0038] Among them, a synchronization component 2 is installed on the piston assembly 11. When the piston assembly 11 moves, the synchronization component 2 moves up and down following the piston assembly 11. A material discharging component 3 is arranged at the bottom end outside the compression barrel 1. The piston assembly 11 is connected to the material discharging component 3 through the synchronization component 2, so that after the piston assembly 11 moves down, the material discharging component 3 can strike and vibrate the compression barrel 1. An outlet component 4 is installed at the bottom of the compression barrel 1, and the compressed wheat bran blocks are automatically discharged through the outlet component 4.
[0039] Further, please refer to Figure 1 and Figure 2 , a guide rail 14 extending along the height direction of the compression barrel 1 is provided on the surface of the compression barrel 1. The synchronization component 2 includes a support rod 21 and a pressing rod 22. The inner end of the support rod 21 is fixedly connected to the piston rod of the piston assembly 11, that is, the support rod 21 is located above the pressing plate 12. The outside of the support rod 21 slides up and down along the guide rail 14, and after the support rod 21 extends out of the guide rail 14, it is fixed to the pressing rod 22, so that when the piston rod of the piston assembly 11 extends downward to drive the pressing plate 12 to press the material, the support rod 21 can move downward synchronously.
[0040] During implementation, the material discharging component 3 includes a force receiving ring 31, a striking component 32 and a reset component 33. The force receiving ring 31 is coaxially arranged outside the compression barrel 1. The striking component 32 is arranged on the force receiving ring 31 and the compression barrel 1. The bottom of the compression barrel 1 is struck by the striking component 32, so as to facilitate the more uniform distribution of the accumulated wheat bran. The reset component 33 is connected to the bottom surface of the force receiving ring 31 to provide a reset elastic force for the force receiving ring 31 after it moves.
[0041] Among them, the pressing rod 22 is vertically connected to the support rod 21, and the whole pressing rod 22 is parallel to the height direction of the compression barrel 1. The projection directly below the pressing rod 22 falls within the range of the upper surface of the force receiving ring 31, so that after the pressing rod 22 moves down following the pressing plate 12, it can stably apply force to the force receiving ring 31, so that the force receiving ring 31 moves down stably after being stressed.
[0042] Specifically, please refer to Figure 4, the striking assembly 32 includes a mounting base 321, a flipping frame 322, a torsion spring 323, a striking block 324 and a mating block 325. The bottom end of the mounting base 321 is fixedly connected to the force-receiving ring 31. The flipping frame 322 is rotatably mounted on the mounting base 321. A torsion spring 323 for helping the flipping frame 322 to rotate and reset is mounted on the mounting base 321. The striking block 324 and the mating block 325 are respectively fixedly installed on the flipping frame 322 and the compression barrel 1. The surface of the striking block 324 is in contact with the outer side of the compression barrel 1. The striking block 324 is located above the mating block 325. The mating blocks 325 are arranged in two or more places along the height direction of the compression barrel 1. The surfaces of the striking block 324 and the mating block 325 are both spherical. When the pressing plate 12 moves downward, it can drive the pressing rod 22 to apply force to the force-receiving ring 31, so that the force-receiving ring 31 moves downward, and the striking block 324 is in sliding contact with the surface of the mating block 325, so that the flipping frame 322 rotates outward, driving the striking block 324 to separate from the surface of the compression barrel 1. Then, when the force-receiving ring 31 continues to move downward and the striking block 324 separates from the mating block 325, the flipping frame 322 will rotate and reset through the torsion spring 323, so that the striking block 324 strikes the surface of the compression barrel 1 under the elastic force of the torsion spring, so as to make the wheat bran inside the compression barrel 1 disperse evenly. It should be noted that the height of the compressed wheat bran after compression should be higher than the initial height of the force-receiving ring 31.
[0043] Among them, please refer to Figure 1 and Figure 4 , the bottom end of the compression barrel 1 is embedded and fixedly installed on the base 15. The reset assembly 33 includes a support plate 331, a sliding rod 332, a bottom plate 333 and a spring 334. The top end of the support plate 331 is fixedly connected to the force-receiving ring 31, so that the force-receiving ring 31 can drive the support plate 331 to move synchronously. The sliding rod 332 is fixedly installed on the outside of the support plate 331, and the outside of the sliding rod 332 is slidably connected to the base 15. The bottom plate 333 is connected to the bottom end of the sliding rod 332, and the bottom plate 333 and the base 15 are connected by a spring 334. The upper and lower ends of the spring 334 are respectively fixed to the base 15 and the bottom plate 333, so that when the force-receiving ring 31 moves downward, it drives the bottom plate 333 to move downward, so that the spring 334 stretches to generate elastic force. After the pressing plate 12 is reset, the force-receiving ring 31 can be quickly reset through the elastic force of the spring 334.
[0044] Furthermore, please refer to Figure 1 and Figure 2 , the discharging assembly 4 includes a mounting frame 41, a material blocking member 42 and a driving member 43. The outside of the mounting frame 41 is fixedly connected to the base 15. The material blocking member 42 is arranged at the bottom end of the compression barrel 1. The output end of the driving member 43 is connected to the material blocking member 42 to automatically open and close the material blocking member 42 through the driving member 43, facilitating the discharging and compression of the wheat bran.
[0045] Specifically, please refer to Figure 4, the mounting bracket 41 includes a support plate 411 and a frame plate 412. One end of the frame plate 412 is fixed to the support plate 411, and the other end is fixedly installed on the base 15, so that the support plate 411 can be stably fixed to the base 15 through the frame plate 412.
[0046] The material blocking member 42 includes a blocking disc 421 and a sliding frame 422. The top surface of the blocking disc 421 is in sliding contact with the compression barrel 1, so that the wheat bran inside the compression barrel 1 can be supported and intercepted by the blocking disc 421. The outside of the blocking disc 421 is slidably connected to the sliding frame 422, so that the baffle 421 can slide back and forth stably along the sliding frame 422. The outside of the sliding frame 422 is fixedly installed on the support plate 411 to provide sliding guidance for the opening and closing of the blocking disc 421.
[0047] Among them, a convex block 423 is fixedly provided on the bottom surface of the blocking disc 421. The driving member 43 includes a push cylinder 431 and a driving rod 432. The outside of the push cylinder 431 is fixedly connected to the support plate 411. One end of the driving rod 432 is fixed to the convex block 423, and the other end is fixed to the piston rod of the push cylinder 431. When discharging is required, the push cylinder 431 drives the baffle 421 to slide backward in the sliding frame 422, so that the bottom end of the compression barrel 1 is opened, and the wheat bran can fall out along the compression barrel 1. At the same time, when the pressing plate 12 retracts, the striking block 324 will repeatedly strike the surface of the compression barrel 1, which is also beneficial to the quick discharge of the wheat bran compressed block. After completion, the blocking disc 421 is slid back to its original position.
[0048] The control method of the present utility model is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the art. And the present utility model is mainly used to protect mechanical devices, so the control method and wiring layout of the present utility model will not be explained in detail.
[0049] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A wheat bran compressor, characterized in that: It includes a compression barrel (1), a synchronization component (2), a feeding component (3) and a discharging component (4); A piston component (11) is installed at the top of the compression barrel (1), and an inlet compression barrel (13) is fixedly provided outside the compression barrel (1). The synchronization component (2) is installed on the piston component (11). When the piston component (11) moves, the synchronization component (2) moves up and down following the piston component (11). The feeding component (3) is arranged at the bottom end outside the compression barrel (1). The piston component (11) is connected to the feeding component (3) through the synchronization component (2), so that after the piston component (11) moves downward, the feeding component (3) can strike and vibrate the compression barrel (1). The discharging component (4) is installed at the bottom of the compression barrel (1), and the compressed wheat bran blocks are automatically discharged through the discharging component (4).
2. The wheat bran compressor according to claim 1, characterized in that: A guide rail (14) extending along its height direction is provided on the surface of the compression barrel (1). The synchronization component (2) includes a support rod (21) and a pressing rod (22). The inner end of the support rod (21) is fixedly connected to the piston rod of the piston component (11). The outside of the support rod (21) slides up and down along the guide rail (14), and after the support rod (21) extends out of the guide rail (14), it is fixed to the pressing rod (22).
3. The wheat bran compressor according to claim 2, characterized in that: The feeding component (3) includes a force-receiving ring (31), a striking component (32) and a reset component (33). The force-receiving ring (31) is coaxially arranged outside the compression barrel (1). The striking component (32) is arranged on the force-receiving ring (31) and the compression barrel (1). The reset component (33) is connected to the bottom surface of the force-receiving ring (31).
4. The wheat bran compressor according to claim 3, characterized in that: The pressing rod (22) is vertically connected to the support rod (21), and the whole pressing rod (22) is parallel to the height direction of the compression barrel (1). The positive projection directly below the pressing rod (22) falls within the range of the upper surface of the force-receiving ring (31).
5. A wheat bran compressor according to claim 4, characterized in that: The striking component (32) includes a mounting seat (321), a flipping frame (322), a torsion spring (323), a striking block (324) and a mating block (325). The bottom end of the mounting seat (321) is fixedly connected to the force-receiving ring (31). The flipping frame (322) is rotatably installed on the mounting seat (321). A torsion spring (323) for helping the flipping frame (322) to rotate and reset is installed on the mounting seat (321). The striking block (324) and the mating block (325) are respectively fixedly installed on the flipping frame (322) and the compression barrel (1), and the striking block (324) is located above the mating block (325).
6. The wheat bran compressor according to claim 5, wherein: The bottom end of the compression barrel (1) is embedded and fixedly provided on the base (15). The reset component (33) includes a support plate (331), a sliding rod (332), a bottom plate (333) and a spring (334). The top end of the support plate (331) is fixedly connected to the force-receiving ring (31). The sliding rod (332) is fixedly provided on the outside of the support plate (331), and the outside of the sliding rod (332) is slidably connected to the base (15). The bottom plate (333) is connected to the bottom end of the sliding rod (332), and the bottom plate (333) and the base (15) are connected through the spring (334).
7. The wheat bran compressor according to claim 6, characterized in that: The discharge assembly (4) includes a mounting frame (41), a material blocking member (42), and a driving member (43). The outer side of the mounting frame (41) is fixedly connected to the base (15). The material blocking member (42) is arranged at the bottom end of the compression barrel (1), and the output end of the driving member (43) is connected to the material blocking member (42).
8. The wheat bran compressor according to claim 7, characterized in that: The mounting frame (41) includes a support plate (411) and a frame plate (412). One end of the frame plate (412) is fixed to the support plate (411), and the other end is fixedly installed on the base (15).
9. The wheat bran compressor according to claim 8, wherein: The material blocking member (42) includes a blocking disc (421) and a sliding frame (422). The top surface of the blocking disc (421) is in sliding contact with the compression barrel (1), and the outer side of the blocking disc (421) is slidably connected to the sliding frame (422). The outer side of the sliding frame (422) is fixedly installed on the support plate (411).
10. A wheat bran compressor according to claim 9, characterized in that: A convex block (423) is fixedly provided on the bottom surface of the blocking disc (421). The driving member (43) includes a push cylinder (431) and a driving rod (432). The outer side of the push cylinder (431) is fixedly connected to the support plate (411). One end of the driving rod (432) is fixed to the convex block (423), and the other end is fixed to the piston rod of the push cylinder (431).
Citation Information
Patent Citations
Wheat bran compression device
CN219650635U
Cited By
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