Integrated roller bed machine

The unified roller conveyor system addresses misplacement and safety issues by integrating movable storage for iron cores, optimizing space and reducing operational distances.

CN223101686UActive Publication Date: 2025-07-15WUXI PUTIAN IRON CORE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422295223.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-15
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

Traditional rollers need to place the core column material separately when laminating the sheets, resulting in inaccurate placement, increasing operating distance and safety risks, and the separate structure occupies additional space.

Method used

An integrated roller machine is designed, including a fixed bracket, a material storage mechanism, including the first and second roller duct components and a mobile platform assembly. It adopts a mobile platform driven by a cylinder or a motor, and combines detection and control elements to realize the simultaneous storage and mobile placement of two materials.

Benefits of technology

Reduce operating distance, avoid accidents of accidental contact, save space, and improve operational efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223101686U_ABST
    Figure CN223101686U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of roller bed equipment, and particularly relates to an integrated roller bed machine. The integrated roller way machine comprises a fixed support, a first roller way assembly, a second roller way assembly and a movable platform assembly, wherein the first roller way assembly, the second roller way assembly and the movable platform assembly are installed on the fixed support. The moving platform assembly comprises a moving platform and a driving device, the lower surface of the moving platform is higher than the upper surface of the second roller way assembly, and the moving platform can move to the second roller way assembly under the action of the driving device. The integrated roller way machine is provided with the two roller way assemblies, two kinds of materials can be stored at the same time, space is greatly saved, meanwhile, the overall width is reduced to the minimum, and the distance needing to be operated by personnel is reduced; the placing position is additionally arranged and used for storing standby materials, and falling caused by mistaken touch of personnel is avoided; and the placing position is of a movable structure and can be moved to the roller way assembly, so that the operation distance of personnel is further reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of roller track equipment, and particularly relates to an integrated roller track machine. Background Art

[0002] When stacking three-phase three-column iron cores, there are 5 iron core columns around. A roller track machine is needed to store them around the stacking table. Inevitably, two iron core columns need to be placed on one side. According to ergonomics during stacking, usually the right column and the middle column are placed on the same side.

[0003] In traditional stacking, a hand-push type roller track machine is set for each iron core column. Personnel place the iron core column materials required for stacking on the roller track machine, and then place the corresponding roller track machine around the stacking table. It is inevitable that the placement by personnel is not in place, and there is a certain distance from the stacking table. When stacking iron cores, the iron core column materials need to be repeatedly taken and placed, and this certain distance is magnified countless times, affecting the stacking time.

[0004] In addition, extra space is needed to store the iron core column materials during stacking. The original separate roller track machine structure cannot effectively meet the conditions. When personnel work, they store some iron core column materials on the stacking table with a tooling plate, which will pose a safety risk. If the manual placement is not in place, it will be accidentally touched to the ground, causing unnecessary losses. Summary of the Utility Model

[0005] The utility model aims to solve the above problems, and provides an integrated roller track machine, which can store two kinds of materials at the same time, and is provided with a movable placement position, avoiding accidental touch and dropping by personnel, and reducing the distance that personnel need to operate at the same time.

[0006] According to the technical solution of the utility model, the integrated roller track machine includes a fixed bracket and a material storage mechanism installed on the fixed bracket;

[0007] The material storage mechanism includes a first roller track component, a second roller track component and a moving platform component arranged side by side in sequence;

[0008] The moving platform component includes a moving platform (movable placement position) and a driving device. The lower surface of the moving platform is higher than the upper surface of the second roller track component, and can move onto the second roller track component under the action of the driving device.

[0009] Further, the driving device includes a power element, and the power element is installed on the first roller track component and connects the moving platform through the second roller track component.

[0010] Further, the power element is selected from an electric cylinder, a cylinder or a motor.

[0011] Further, the driving device further includes an actuating element, one end of which is mounted on the fixed bracket, and the other end extends into the second roller path assembly for controlling the movement trajectory of the moving platform.

[0012] Further, the actuating element is selected from a linear slide rail, a connecting rod or a screw.

[0013] Further, a storage structure is provided on the moving platform.

[0014] Further, the storage structure is selected from a buffer pad or a tray.

[0015] Further, the buffer pad is a polyurethane buffer pad or other protective material.

[0016] Further, the integrated roller path machine further includes a detection element for detecting the material storage condition on the second roller path assembly.

[0017] Further, the detection element is mounted at the ends of the first roller path assembly and the second roller path assembly.

[0018] Further, the integrated roller path machine further includes a control element for receiving the signal from the detection element and controlling the operation of the driving device.

[0019] The technical solution of the present utility model has the following advantages compared with the prior art: The integrated roller path machine of the present utility model is provided with two groups of roller path assemblies, which can store two kinds of materials at the same time. Compared with two roller path machines, it greatly saves space, and at the same time reduces the overall width to the lowest level, reducing the distance that personnel need to operate; a placement position is added for storing spare materials, avoiding accidental touch and dropping by personnel; the placement position is a movable structure and can be moved onto the roller path assembly, further reducing the distance that personnel need to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Is an axonometric view of the integrated roller path machine of the present utility model

[0021] Figure 2 Is a side view of the integrated roller path machine of the present utility model.

[0022] Figure 3 Is a schematic structural view of the fixed bracket and the moving platform of the present utility model.

[0023] Figure 4 Is a schematic structural view of the first roller path assembly and the power element of the present utility model.

[0024] Figure 5 Is Figure 4 The structural schematic view of removing the first bottom frame in

[0025] Figure 6 This is a schematic structural diagram of the second roller path assembly and the actuating element of the present utility model.

[0026] Explanation of reference numerals in the drawings: 100 - fixed bracket, 110 - cross bar, 120 - vertical pole, 130 - support foot, 200 - first roller path assembly, 210 - first bottom frame, 220 - first roller frame, 230 - first roller, 240 - first motor, 250 - first chain, 300 - second roller path assembly, 310 - second bottom frame, 320 - second roller frame, 330 - second roller, 340 - second motor, 350 - second chain, 400 - mobile platform assembly, 410 - mobile platform, 411 - connecting bracket, 420 - driving device, 421 - power element, 422 - actuating element, 423 - mounting plate, 430 - storage structure, 500 - detection element, 600 - tooling plate. Detailed implementation manners

[0027] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the specific embodiments cited shall not be construed as limiting the present utility model.

[0028] As Figure 1 and 2 shown, the present utility model provides an integrated roller conveyor, which includes a fixed bracket 100 and a material storage mechanism installed on the fixed bracket 100. The material storage mechanism includes a first roller path assembly 200, a second roller path assembly 300, and a mobile platform assembly 400 arranged side by side in sequence; that is, the second roller path assembly 300 is located in the middle, and the first roller path assembly 200 and the mobile platform assembly 400 are respectively arranged on both sides of the second roller path assembly 300.

[0029] As Figure 3 shown, the fixed bracket 100 includes a plurality of cross bars 110 and vertical poles 120, which are preferably capable of supporting the material storage mechanism. Specifically, three groups of vertical poles 120 can be provided, corresponding to the first roller path assembly 200, the second roller path assembly 300, and the mobile platform assembly 400 respectively. The vertical pole 120 corresponding to the mobile platform assembly 400 is higher than the other two groups of vertical poles 120; the cross bars 110 connect the three groups of vertical poles 120 to form a bracket structure. To ensure stability, support feet 130 can also be provided at the bottom of the vertical poles 120. The support feet 130 can be slidably connected to the vertical poles 120 and locked by locking members, so as to realize the adjustment of the height of the fixed bracket 100.

[0030] The mobile platform assembly 400 includes a mobile platform 410 and a driving device 420. The lower surface of the mobile platform 410 is higher than the upper surface of the second roller path assembly 300 (Figure 2 ), and can be moved onto the second roller path assembly 300 under the action of the driving device 420.

[0031] The driving device 420 includes a power element 421. The power element 421 is installed on the first roller path assembly 200 and passes through the second roller path assembly 300 to connect to the moving platform 410, and is used to drive the moving platform 410 to move. Specifically, the power element 421 is selected from an electric cylinder, a pneumatic cylinder or a motor, can stop stably and accurately, and can also save space. For the convenience of installing the power element 421, a mounting plate 423 can be provided on the first roller path assembly 200 ( Figure 5 ); a connecting bracket 411 for connecting the movable end of the power element 421 is provided on the moving platform 410. The connecting bracket 411 can be arranged on the lower surface of the moving platform 410, at the middle part on the side of the moving platform 410 away from the second roller path assembly 300.

[0032] The driving device 420 further includes an actuating element 422. One end of the actuating element 422 is installed on the fixed bracket 100, and the other end extends into the second roller path assembly 300, and is used to control the moving track of the moving platform 410. Specifically, the actuating element 422 is selected from a linear slide rail, a connecting rod or a screw.

[0033] In one embodiment, the power element 421 is an electric cylinder, and the actuating element 422 is two linear slide rails. Each linear slide rail includes a matching slide rail and a slider. The slide way is installed on the fixed bracket 100 and extends into the second roller path assembly 300, and the slider is fixedly connected to the moving platform 410. When the actuating element 422 works, the moving platform 410 slides along the slide rail, moves onto the second roller path assembly 300 or returns to the original position from the second roller path assembly 300.

[0034] For the convenience of storing materials, a storage structure 430 can also be provided on the moving platform 410. The storage structure 430 is selected from a buffer pad or a tray, and the buffer pad is a polyurethane buffer pad or other protective materials.

[0035] Such as Figure 4 and 5As shown, the first roller track assembly 200 includes a first bottom frame 210 , a first roller frame 220 , a first roller 230 and a first motor 240 . The first bottom frame 210 is a rectangular frame structure, and a support plate is provided at the position corresponding to the cross bar 110 of the fixed bracket 100; the first roller frame 220 is installed on the first bottom frame 210, and a mounting plate 423 for mounting the power element 421 is provided on the side plate of the first roller frame 220 away from the second roller track assembly 300, and a hole is opened on the side plate of the first roller frame 220 close to the second roller track assembly 300 so that the movable end of the power element 421 can pass through; there are multiple first rollers 230, which are evenly installed in the first roller frame 220 (along the width direction of the first roller frame 220), and a sprocket is provided at one end of the first roller 230, and the sprockets of adjacent first rollers 230 are connected by a first chain 250; the first motor 240 is installed on the first roller frame 220, and is connected to one or two first rollers 230 through a chain. To facilitate the placement of materials, a tooling plate 600 ( Figure 1 and 2 ). When the first motor 240 is working, it can drive all the first rollers 230 to rotate, so as to convey (along the length direction of the first roller frame 220) the material (tooling plate 600) thereon.

[0036] like Figure 6 As shown, the second roller track assembly 300 includes a second bottom frame 310, a second roller frame 320, a second roller 330, a second chain 350 and a second motor 340, and its structure and installation relationship are basically the same as those of the first roller track assembly 200, the difference being that the second roller frame 320 has a groove at the position where the power element 421 passes through and the actuator 422 extends.

[0037] Preferably, the integrated roller conveyor is further provided with a detection element 500 for detecting the storage condition of the materials on the second roller conveyor assembly 300, operating the mobile platform 410 in time, and preventing the mobile platform 410 and the materials on the second roller conveyor assembly 300 from interfering and damaging due to misoperation. The detection element 500 may be a sensor, such as a photoelectric sensor, installed at the ends of the first roller conveyor assembly 200 and the second roller conveyor assembly 300.

[0038] Preferably, in order to further improve the operational convenience of the integrated roller conveyor, a control element may be provided to receive the signal of the detection element 500 and control the operation of the drive device 420 .

[0039] When the integrated roller table machine of the present utility model is used to place core materials, the middle column core materials and side column core materials can be placed on the first roller table assembly 200 and the second roller table assembly 300 respectively, and the remaining core materials are placed on the storage structure 430. After the middle column core materials and side column core materials are used up, the power element 421 is started, and the moving platform 410 will move above the second roller table assembly 300, facilitating the operator to continue laminating. It can be imagined that the present utility model is also applicable to other scenarios that require placing and moving materials.

[0040] Obviously, the above embodiments are only examples for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the creation of the present utility model.

Claims

1. An integrated roller table machine, characterized in that, It includes a fixed bracket (100) and a material storage mechanism mounted on the fixed bracket (100); The material storage mechanism includes a first roller path assembly (200), a second roller path assembly (300) and a moving platform assembly (400) arranged side by side in sequence; The moving platform assembly (400) includes a moving platform (410) and a driving device (420). The lower surface of the moving platform (410) is higher than the upper surface of the second roller path assembly (300), and can move onto the second roller path assembly (300) under the action of the driving device (420).

2. The integrated roller table machine according to claim 1, characterized in that, The driving device (420) includes a power element (421). The power element (421) is mounted on the first roller path assembly (200) and passes through the second roller path assembly (300) to connect the moving platform (410).

3. The integrated roller table machine according to claim 2, wherein, The power element (421) is selected from an electric cylinder, a cylinder or a motor.

4. The integrated roller table machine according to claim 2 or 3, characterized in that, The driving device (420) further includes an execution element (422). One end of the execution element (422) is mounted on the fixed bracket (100), and the other end extends into the second roller path assembly (300) for controlling the moving track of the moving platform (410).

5. The integrated roller table machine according to claim 4, characterized in that, The execution element (422) is selected from a linear slide rail, a connecting rod or a screw.

6. The integrated roller table machine according to claim 1, characterized in that, A storage structure (430) is arranged on the moving platform (410).

7. The integrated roller table machine according to claim 6, characterized in that The storage structure (430) is selected from a buffer pad or a tray.

8. The integrated roller table machine according to claim 1, characterized in that, It further includes a detection element (500) for detecting the material storage condition on the second roller path assembly (300).

9. The one-piece roller table machine according to claim 8, characterized in that, The detection element (500) is mounted at the ends of the first roller path assembly (200) and the second roller path assembly (300).

10. The integrated roller table machine according to claim 8 or 9, characterized in that, It further includes a control element for receiving the signal of the detection element (500) and controlling the operation of the driving device (420).