Double-guide-rail single-bucket elevator

The dual-rail design for single-drum hoists addresses instability and operational challenges by using parallel rails and chain wheels to stabilize and guide the drum car, ensuring stable and controlled material handling.

CN223101721UActive Publication Date: 2025-07-15SHENZHEN XUYING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421703412.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-07-15
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing single-bucket lifting machine has insufficient support for the guide rail, unstable operation of the hopper truck, easy to shake, and high noise, difficult to control the lifting speed and output power, and there is a risk of hopper inversion and bearing damage.

Method used

Using a dual-guiding rail structure, the hopper truck is rollingly connected to the upper and lower double-guiding rails, and meshed through the first and second sprocket components to achieve stable lifting and pouring of the hopper truck, and use tensioning devices and driving devices to ensure the stability and smooth operation of the chain.

Benefits of technology

It improves the operating stability of the hopper truck, avoids shaking and lag, reduces noise, ensures the stability and safety of the lifting process, and improves material conveying efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of single-bucket elevators, and provides a double-guide-rail single-bucket elevator which is characterized in that a hopper truck is meshed with a first chain wheel assembly and a second chain wheel assembly, and the hopper truck is driven by the first chain wheel assembly and the second chain wheel assembly to run on upper double guide rails, so that the purpose of lifting materials on the hopper truck is achieved; according to the double-guide-rail structure comprising the upper double guide rails and the lower double guide rails, the upper double guide rails are used for supporting the rack and guiding the guide rails, the lower double guide rails are mainly used for guiding the guide rails, the two guide rails do not influence each other to work, the gravity center position of the hopper truck can be stabilized, and the hopper truck is prevented from running stuck; and the hopper truck is in rolling connection with the lower double guide rails and is also in rolling connection with the first rail and the second rail, so that the operation stability of the hopper truck is greatly improved.
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Description

Technical Field

[0001] This application relates to the technical field of single-bucket elevators, and particularly to a double-rail single-bucket elevator. Background Art

[0002] A single-bucket elevator is a reciprocating transportation and lifting device that can transport solid and liquid materials in harsh environments and is widely used in various industries. Currently, most commonly used single-bucket elevators are single-rail tipping bucket elevators, which have two actions of lifting and tilting the materials. However, due to the use of a single rail, when the conveying distance is long, insufficient support force of the rail will cause the hopper car to run unstably, the body to shake, and the chain will sag under the action of gravity, further exacerbating the shaking of the hopper car. During the shaking process, the materials may be shaken out, causing risks; and when the hopper car runs unstably, the noise generated is extremely loud; at the same time, directly driven by the chain to move the hopper car, it is impossible to timely adjust the lifting speed and output power of the hopper car, the operation is not easy to control, there is also a hidden danger of the hopper reversing and a risk of damaging the bearing.

[0003] Therefore, the existing single-bucket elevator has problems of insufficient rail support force and unstable operation of the hopper car. Summary of the Utility Model

[0004] In view of the above deficiencies of the prior art, the purpose of this application is to provide a double-rail single-bucket elevator, aiming to solve the problems of insufficient rail support force and unstable operation of the hopper car existing in the prior art.

[0005] The technical solution adopted by this application to solve the technical problems is as follows: Provide a double-rail single-bucket elevator, including: a hopper car, a lower double-rail, and an upper double-rail;

[0006] The upper double-rail is fixedly connected above the lower double-rail. The upper double-rail includes a first track, a second track, a first sprocket assembly, and a second sprocket assembly. The first track and the second track are arranged in parallel. The first sprocket assembly is arranged at the first track, and the second sprocket assembly is arranged at the second track;

[0007] The hopper car is located between the lower double-rail and the upper double-rail. The hopper car is in rolling connection with the lower double-rail, in rolling connection with the first track and the second track, and the hopper car is also meshed with the first sprocket assembly and the second sprocket assembly.

[0008] Optionally, the first sprocket assembly includes a first upper sprocket, a first lower sprocket, and a first chain; the first upper sprocket is arranged at the top of the first track, the first lower sprocket is arranged at the bottom of the first track; the first chain is respectively meshed and connected with the first upper sprocket and the first lower sprocket.

[0009] Optionally, the second sprocket assembly includes a second upper sprocket, a second lower sprocket and a second chain; the second upper sprocket is arranged at the top of the second track, and the second lower sprocket is arranged at the bottom of the second track; the second chain is meshed and connected with the second upper sprocket and the second lower sprocket respectively; the second upper sprocket is arranged corresponding to the first upper sprocket, and the second lower sprocket is arranged corresponding to the first lower sprocket.

[0010] Optionally, the bottom of the hopper car is correspondingly provided with a first lower roller and a second lower roller; the first lower roller is located on the first track, and the second lower roller is located on the second track.

[0011] Optionally, the lower double guide rail includes a third track and a fourth track, and the third track is arranged parallel to the fourth track; the bottom of the hopper car is correspondingly provided with a first upper roller and a second upper roller, the first upper roller is located on the third track, and the second upper roller is located on the fourth track.

[0012] Optionally, the upper double guide rail further includes a driven shaft; one end of the driven shaft is connected to the first upper sprocket, and the other end is connected to the second upper sprocket; a tensioning device is arranged on the driven shaft.

[0013] Optionally, the tensioning device includes a tensioning seat, a fixed block and a tensioning block; the tensioning block is arranged at one end of the tensioning seat and fits with the first upper sprocket or the second upper sprocket; the tensioning seat abuts against the tensioning block through the fixed block; the tensioning seat is connected to the first upper sprocket or the second upper sprocket.

[0014] Optionally, a lower optical axis is arranged between the first lower roller and the second lower roller; one end of the lower optical axis is connected to the first lower roller, and the other end of the lower optical axis is connected to the second lower roller.

[0015] Optionally, a first connecting sprocket and a second connecting sprocket are arranged on the lower optical axis, the first connecting sprocket is meshed with the first chain, and the second connecting sprocket is meshed with the second chain.

[0016] Optionally, a first tensioning sprocket is arranged on the first sprocket assembly, and the first tensioning sprocket is located at the lower end of the first chain and meshes with the first chain;

[0017] A second tensioning sprocket is arranged on the second sprocket assembly, and the second tensioning sprocket is located at the lower end of the second chain and meshes with the second chain; the second tensioning sprocket corresponds to the first tensioning sprocket.

[0018] Compared with the prior art, the present application provides a double-rail single-bucket elevator. The hopper car meshes with the first sprocket assembly and the second sprocket assembly, and drives the hopper car to run on the upper double rails through the first sprocket assembly and the second sprocket assembly, so as to achieve the purpose of lifting the materials on the hopper car. Among them, the double-rail structure including the upper double rails and the lower double rails. The upper double rails not only provide a supporting function as a frame but also provide a guiding function as a rail. The lower double rails mainly provide a guiding function as a rail. The two rails do not affect each other's work, but can stabilize the center of gravity of the hopper car and avoid its running jamming. The hopper car is in rolling connection with the lower double rails, and is also in rolling connection with the first rail and the second rail, greatly improving the running stability of the hopper car. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is the front view of the double-rail single-bucket elevator provided in the present application;

[0020] Figure 2 is the side view of the double-rail single-bucket elevator provided in the present application;

[0021] Figure 3 is the schematic diagram of the hopper car provided in the present application;

[0022] Figure 4 is the schematic diagram of the tensioning device provided in the present application.

[0023] DESCRIPTION OF THE REFERENCE NUMERALS:

[0024] 1. Upper double rails; 11. Lower sprocket; 111. Driving shaft; 12. Upper sprocket; 121. Driven shaft; 1201. Bearing seat; 2. Lower double rails; 21. Inclined section; 22. Bent section; 13. Driving wheel; 3. Hopper car; 31. Lower roller; 311. Lower smooth shaft; 32. Upper roller; 321. Upper smooth shaft; 33. Connecting sprocket; 4. Driving device; 5. Tensioning device; 51. Tensioning seat; 52. Fixed block; 53. Tensioning block; 6. Tensioning sprocket. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application and should not be construed as a limitation to the present application.

[0026] In the description of the present application, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, unless otherwise specified, the meaning of "a plurality" is two or more.

[0027] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "mounted", "connected" and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0028] With reference to Figure 1 、 Figure 2 and Figure 3 In the first embodiment of the present application, a double-rail single-hopper elevator is provided, including: a hopper car 3, a lower double-rail 2 and an upper double-rail 1; the upper double-rail 1 is fixedly connected above the lower double-rail 2. The upper double-rail 1 includes a pair of correspondingly arranged tracks and a pair of correspondingly arranged sprocket assemblies, and the sprocket assemblies correspond to the tracks one by one; wherein, the tracks include a first track and a second track, and the sprocket assemblies include a first sprocket assembly and a second sprocket assembly. The first track and the second track are arranged in parallel, the first sprocket assembly is arranged at the first track, and the second sprocket assembly is arranged at the second track.

[0029] The hopper car 3 is located between the lower double-rail 2 and the upper double-rail 1, and the hopper car 3 is in rolling connection with the lower double-rail 2; the hopper car 3 is in rolling connection with the upper double-rail 1. Specifically, the hopper car 3 is in rolling connection with the first track and the second track, and the hopper car 3 is also meshed with the first sprocket assembly and the second sprocket assembly.

[0030] A double-guide single-bucket elevator according to this embodiment, where the hopper car 3 meshes with the first sprocket assembly and the second sprocket assembly, and drives the hopper car 3 to run on the upper double guide rail 1 through the first sprocket assembly and the second sprocket assembly, so as to achieve the purpose of lifting the materials on the hopper car; among them, a double-guide structure including the upper double guide rail 1 and the lower double guide rail 2, the upper double guide rail 1 not only provides a supporting function as a frame but also provides a guiding function as a guide rail, and the lower double guide rail 2 mainly provides a guiding function as a guide rail. The two guide rails do not affect each other's work, but can stabilize the center of gravity position of the hopper car and avoid its running jamming; the hopper car 3 is in rolling connection with the lower double guide rail 2 and is also in rolling connection with the first track and the second track of the upper double guide rail 1, greatly improving the running stability of the hopper car.

[0031] The process of lifting and dumping the materials of the double-guide single-bucket elevator is as follows: after placing the materials on the hopper car 3, the sprocket assembly rotates, and the hopper car 3 meshing with the sprocket assembly moves upward in the track of the upper double guide rail 1 and is lifted, and then drives the hopper car 3 to move upward in the lower double guide rail 2, so that the hopper car 3 steadily ascends along the upper double guide rail 1 and the lower double guide rail 2 until it moves to the top of the track of the lower double guide rail 2. The center of gravity of the hopper car 3 decreases, causing the hopper car 3 to tilt and the materials on the hopper car 3 to pour out.

[0032] The process of lowering the hopper car 3 after it rises to the specified height is as follows: the sprocket assembly rotates in the reverse direction, and the hopper car 3 meshing with the sprocket assembly moves downward in the track of the upper double guide rail 1 and is pulled down, and then drives the hopper car 3 to move downward in the lower double guide rail 2, so that the hopper car 3 steadily descends along the upper double guide rail 1 and the lower double guide rail 2. During this process, under the uniform drive of the sprocket assemblies on both sides, the entire running process of the hopper car 3 can be stable and quiet, avoiding the situation of being stuck due to uneven force on one side.

[0033] In some embodiments, the double-guide single-bucket elevator further includes a driving device 4 for driving the movement of the chain in the sprocket assembly. Specifically, the driving device can be selected as an electric motor, a fuel engine, etc. The driving device 4 provides driving force to drive the sprocket assembly of the upper double guide rail 1 to move, and then drives the hopper car 3 meshing with the sprocket assembly to move on the track of the upper double guide rail 1.

[0034] In some embodiments, the first sprocket assembly includes a first upper sprocket, a first lower sprocket and a first chain; among them, the first upper sprocket is arranged at the top of the first track, and the first lower sprocket is arranged at the bottom of the first track; the first chain is sleeved on the first upper sprocket and the first lower sprocket and is meshed and connected with the first upper sprocket and the first lower sprocket respectively.

[0035] Meanwhile, the second sprocket assembly includes a second upper sprocket, a second lower sprocket, and a second chain; the second upper sprocket is disposed at the top of the second track, and the second lower sprocket is disposed at the bottom of the second track; the second chain is sleeved on the second upper sprocket and the second lower sprocket, and is meshed and connected to the second upper sprocket and the second lower sprocket respectively; the second upper sprocket is correspondingly arranged with the first upper sprocket, and the second lower sprocket is correspondingly arranged with the first lower sprocket.

[0036] That is, the sprocket assembly includes a pair of correspondingly arranged upper sprockets 12, a pair of correspondingly arranged lower sprockets 11, and a chain. Among them, the first chain is sleeved on the first upper sprocket and the first lower sprocket, and the second chain is sleeved on the second upper sprocket and the second lower sprocket.

[0037] In some embodiments, a pair of lower rollers 31 are correspondingly arranged at the bottom of the hopper car 3, and the lower rollers 31 are located on the upper double guide rails 1; specifically, the lower rollers 31 include a first lower roller and a second lower roller; the first lower roller is located on the first track, and the second lower roller is located on the second track.

[0038] In some embodiments, the lower double guide rails 2 include a pair of correspondingly arranged tracks, specifically including a third track and a fourth track, and the third track and the fourth track are arranged in parallel. The third track is located below the first track, and the fourth track is located below the second track.

[0039] In some embodiments, a pair of upper rollers 32 are correspondingly arranged at the bottom of the hopper car 3. The upper rollers 32 include a first upper roller and a second upper roller, and both are located on the tracks of the lower double guide rails 2; specifically, the first upper roller is located on the third track of the lower double guide rails 2, and the second upper roller is located on the fourth track of the lower double guide rails 2.

[0040] In order to facilitate the corresponding arrangement of the lower rollers 31, in some embodiments, a lower optical axis 311 is arranged between the corresponding lower rollers 31, that is, a lower optical axis 311 is arranged between the first lower roller and the second lower roller; one end of the lower optical axis 311 is connected to the first lower roller, and the other end is connected to the second lower roller.

[0041] In some embodiments, a connecting sprocket 33 is arranged on the lower optical axis 311, and the connecting sprocket 33 is connected to the sprocket assembly of the upper double guide rails 1. Specifically, it can be meshed with the first chain of the first sprocket assembly. In some other embodiments, there may be two correspondingly arranged connecting sprockets 33, which are respectively meshed with the first chain of the first sprocket assembly and the second chain of the second sprocket assembly.

[0042] In order to facilitate the corresponding setting of the upper rollers 32, in some embodiments, an upper optical axis 321 is provided between the corresponding upper rollers 32, and the corresponding upper rollers 32 are interconnected through the upper optical axis 321, that is, the upper rollers 32 are located at both ends of the upper optical axis 321. Specifically, one end of the upper optical axis 321 is connected to the first upper roller, and the other end is connected to the second upper roller.

[0043] In some embodiments, the upper double guide rail 1 further includes a driven shaft 121; the driven shaft 121 is used to connect the corresponding upper sprockets 12 on the first sprocket assembly and the second sprocket assembly. Specifically, one end of the driven shaft is connected to the first upper sprocket, and the other end is connected to the second upper sprocket. A tensioning device 5 may be provided on the driven shaft 121, and the tensioning device 5 is connected to the upper sprocket 12 for tightening the chain; specifically, both the first upper sprocket and the second upper sprocket can be connected to the tensioning device 5.

[0044] The function of the tensioning device 5 is to limit and tighten the chain when the chain sags under the action of gravity, preventing it from interfering with the movement of the hopper car 3, so that the hopper car 3 can run smoothly.

[0045] In order to facilitate the setting of the corresponding lower sprockets 11 and improve the supporting and guiding functions of the upper double guide rail 1, in some embodiments, a driving shaft 111 is provided between the corresponding lower sprockets 11 and they are interconnected through the driving shaft 111, that is, the lower sprockets 11 are located at both ends of the driving shaft 111. Specifically, one end of the driving shaft 111 is connected to the first lower sprocket, and the other end is connected to the second lower sprocket.

[0046] In some embodiments, a driving wheel 13 is provided on the driving shaft 111, and the driving wheel 13 is connected to the driving device 4; the driving device 4 drives the driving wheel 13 to drive the driving shaft 111 to rotate, and then drives the lower sprockets 11 at both ends of the driving shaft 111 to rotate, and then drives the upper sprockets 12 to rotate through the chain meshing with the lower sprockets 11.

[0047] Among them, there may be 1 driving wheel 13, and it is preferably arranged at the central position of the driving shaft 111. The driving wheel 13 is located at the central position of the driving shaft 111, which can make the driving of the driving device 4 more stable, make the force on the driving shaft 111 uniform, and can better protect the driving shaft 111. Even if there is a situation of flipping and jamming, the chains on both sides of the hopper car 3 can evenly pull the hopper car 3 to descend and reset without manual operation, greatly improving the feeding efficiency.

[0048] In some embodiments, the upper sprocket 12 includes a bearing seat 1201. The upper sprocket 12 is fixedly connected to the track of the upper double guide rail 1 through the bearing seat 1201. Specifically, the bearing seat 1201 of the upper sprocket 12 is fixedly connected to the end of the driven shaft 121. More specifically, the bearing seat 1201 of the first upper sprocket is fixedly connected to the end of the driven shaft 121, and the bearing seat 1201 of the second upper sprocket is also fixedly connected to the end of the driven shaft 121. The structure of the lower sprocket 11 is the same as that of the upper sprocket 12, and may also include a bearing seat 1201, and is fixedly connected to the end of the driving shaft 111 through the bearing seat 1201.

[0049] In some embodiments, the double guide rail single-bucket elevator further includes a tensioning device 5. The tensioning device 5 is arranged on the driven shaft 121 and is connected to the bearing seat 1201.

[0050] With reference to Figure 4 , the tensioning device 5 includes a tensioning seat 51, a fixing block 52 and a tensioning block 53. The tensioning block 53 is arranged at one end of the tensioning seat 51 and fits with the upper sprocket 12. The tensioning seat 51 abuts against the tensioning block 53 through the fixing block 52. The tensioning seat 51 is connected to the upper sprocket 12, specifically connected to the bearing seat 1201 of the upper sprocket 12. And the tensioning block 53 can be located below the upper sprocket 12 and fit with the upper sprocket 12. That is, the tensioning block 53 fits with the upper sprocket 12 on one side and the chain on the other side. After the chain meshes with the upper sprocket 12, it contacts the tensioning block 53, and the tensioning block 53 can adjust and stretch the length of the chain, so as to tighten the chain and prevent the chain from sagging. Specifically, the tensioning block 53 can be located below the first upper sprocket and / or the second upper sprocket and fit with the first upper sprocket and / or the second upper sprocket. The tensioning seat 51 is connected to the bearing seat 1201 of the first upper sprocket and / or the second upper sprocket.

[0051] Specifically, the chain includes upper and lower sections, which are sleeved on the upper sprocket 12 and the lower sprocket 11 and enclose the upper sprocket 12 and the lower sprocket 11 therein. The tensioning block 53 is also located inside the chain and fits with the lower end of the upper sprocket 12. The tensioning device 5 can be a pair, which are respectively connected to the bearing seats 1201 of the corresponding upper sprockets 12. That is, the tensioning device 5 is respectively connected to the bearing seat 1201 of the first upper sprocket and the bearing seat 1201 of the second upper sprocket.

[0052] The middle section of the tensioning seat 51 can be fixedly connected to the bearing seat 1201. A number of fixing blocks 52 with different distances from the center point are arranged on both sides of the tensioning seat 51. By selecting the fixing block 52 to be connected to the tensioning seat 51 and abutting the selected fixing block 52 against the tensioning block 53, the included angle between the tensioning block 53 and the tensioning seat 51 can be adjusted, and then the chain can be stretched.

[0053] In some embodiments, the tensioning device 5 further includes a bolt. One end of the bolt is connected to the tensioning seat 51, and the other end is connected to the fixing block 52, thereby fixedly connecting the fixing block 52 and the tensioning seat 51.

[0054] To further prevent the chain from sagging due to gravity, a tensioning sprocket 6 can be added to the sprocket assembly. In some embodiments, a first tensioning sprocket is provided on the first sprocket assembly. The first tensioning sprocket is located at the lower end of the first chain and meshes with the first chain; a second tensioning sprocket is provided on the second sprocket assembly. The second tensioning sprocket is located at the lower end of the second chain and meshes with the second chain; the second tensioning sprocket corresponds to the first tensioning sprocket. That is, the tensioning sprocket 6 is outside the loop of the chain, located at the lower end of the chain, and meshes with the chain.

[0055] There can also be two pairs or more than two pairs of tensioning sprockets 6. Among them, one pair is arranged inside the loop of the chain on the upper double guide rail 1 and meshes with the lower end of the chain; one pair is arranged outside the loop of the chain on the upper double guide rail 1 and meshes with the upper end of the chain.

[0056] Specifically, the combined use of the tensioning sprocket 6 and the tensioning device 5 can prevent the chain from sagging due to gravity and wobbling during operation, which may cause the chain to deviate from the sprocket, prevent the phenomenon of the hopper car 3 derailing, and at the same time avoid abnormal noises caused by collision with the guide rail and interference.

[0057] In some embodiments, the track of the lower double guide rail 2 includes an inclined section 21 and a bent section 22. The inclined section 21 is parallel to the track of the upper double guide rail 1; the bent section 22 is located at the top of the track and is in arc transition with the inclined section 21. The bent section 22 of the lower double guide rail 2 is used for the hopper car 3 to bend downward after the upper roller 32 of the hopper car 3 is lifted to the top of the track of the lower double guide rail 2, so as to facilitate the dumping of the material in the hopper car 3.

[0058] Specifically, the bent section 22 has a structure that bends downward, and the top of the bent section 22 is in arc transition with the top of the inclined section 21. Among them, the third track includes a first inclined section and a first bent section. The first inclined section is parallel to the first track of the upper double guide rail 1, and the first bent section is located at the top of the third guide rail and is in arc transition with the first inclined section; the fourth track includes a second inclined section and a second bent section. The second inclined section is parallel to the second track of the upper double guide rail 1, and the second bent section is located at the top of the fourth guide rail and is in arc transition with the second inclined section.

[0059] The material lifting and dumping process of the double-guide single-bucket elevator is as follows: After placing the material on the hopper car 3, the driving device 4 is started to drive the chain sleeved on the upper sprocket 12 and the lower sprocket 11 to rotate. The connecting sprocket 33 engaged with the chain is lifted as the chain rotates, pulling the lower rollers 31 at both ends of the lower optical axis 311 to move upward in the track of the upper double guide rail 1, and then driving the upper rollers 32 of the hopper car 3 to move upward in the track of the lower double guide rail 2, so that the hopper car 3 is steadily lifted along the upper double guide rail 1 and the lower double guide rail 2 based on the lower rollers 31 and the upper rollers 32 respectively. When the upper roller 32 moves to the top of the inclined section 21 and then moves downward along the bent section 22, the center of gravity of the hopper car 3 decreases as the upper roller 32 moves, causing the hopper car 3 to tilt and the material on the hopper car 3 to pour out.

[0060] The lowering process of the hopper car 3 after rising to the specified height is as follows: The driving device 4 drives the chain to move in the reverse direction. The connecting sprocket 33 engaged with the chain is lowered as the chain rotates, pulling the lower rollers 31 at both ends of the lower optical axis 311 to move downward in the upper double guide rail 1, and then driving the upper rollers 32 of the hopper car 3 to move downward in the lower double guide rail 2. The upper roller 32 moves upward along the bent section 22 to the top of the bent section 22 and then moves downward along the inclined section 21, so that the hopper car 3 steadily descends along the upper double guide rail 1 and the lower double guide rail 2 based on the lower rollers 31 and the upper rollers 32 respectively. In this process, under the uniform drive of the chains on both sides, the entire operation process of the hopper car 3 can be stable and quiet, avoiding the situation of jamming due to uneven force on one side.

[0061] Among them, both the upper roller 32 and the lower roller 31 of the hopper car 3 are supported by wear-resistant materials, which can be specifically polyurethane-coated bearing rollers; the polyurethane-coated bearing rollers are customized by coating the outer diameter of the bearing with polyurethane material, running smoothly and quietly in the guide rail, capable of withstanding large pressures, and having a longer service life.

[0062] In summary, the present application provides a double-guide single-bucket elevator. The hopper car is engaged with the first sprocket assembly and the second sprocket assembly, and the hopper car is driven to run on the upper double guide rail through the first sprocket assembly and the second sprocket assembly, so as to achieve the purpose of lifting the material on the hopper car; among them, the double-guide rail structure including the upper double guide rail and the lower double guide rail, the upper double guide rail not only provides a supporting role as a frame but also provides a guiding role as a guide rail, and the lower double guide rail mainly provides a guiding role as a guide rail. The two guide rails do not affect each other's work, but can stabilize the center of gravity position of the hopper car and avoid its running jamming; the hopper car is in rolling connection with the lower double guide rail, and is also in rolling connection with the first track and the second track, greatly improving the running stability of the hopper car.

[0063] Finally, it should be noted that the above examples are only used to illustrate the technical solutions of this application and are not intended to limit them. Although this application has been described in detail with reference to the foregoing examples, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing examples, or perform equivalent replacements for some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of each example of this application.

Claims

1. A double-rail single-bucket elevator, characterized in that, Including: A hopper car, a lower double guide rail, and an upper double guide rail; The upper double guide rail is fixedly connected above the lower double guide rail. The upper double guide rail includes a first track, a second track, a first sprocket assembly, and a second sprocket assembly. The first track and the second track are arranged in parallel. The first sprocket assembly is arranged at the first track, and the second sprocket assembly is arranged at the second track; The hopper car is located between the lower double guide rail and the upper double guide rail. The hopper car is in rolling connection with the lower double guide rail, in rolling connection with the first track and the second track, and the hopper car is also meshed with the first sprocket assembly and the second sprocket assembly.

2. The double-rail single-bucket elevator according to claim 1, wherein, The first sprocket assembly includes a first upper sprocket, a first lower sprocket, and a first chain; the first upper sprocket is arranged at the top of the first track, the first lower sprocket is arranged at the bottom of the first track; the first chain is respectively meshed and connected with the first upper sprocket and the first lower sprocket.

3. The double-rail single-bucket elevator according to claim 2, wherein, The second sprocket assembly includes a second upper sprocket, a second lower sprocket, and a second chain; the second upper sprocket is arranged at the top of the second track, the second lower sprocket is arranged at the bottom of the second track; the second chain is respectively meshed and connected with the second upper sprocket and the second lower sprocket; the second upper sprocket is arranged corresponding to the first upper sprocket, and the second lower sprocket is arranged corresponding to the first lower sprocket.

4. The double-rail single-bucket elevator according to claim 3, characterized in that, Correspondingly, a first lower roller and a second lower roller are arranged at the bottom of the hopper car; the first lower roller is located on the first track, and the second lower roller is located on the second track.

5. The double-rail single-bucket elevator according to claim 4, characterized in that, The lower double guide rail includes a third track and a fourth track, and the third track and the fourth track are arranged in parallel; correspondingly, a first upper roller and a second upper roller are arranged at the bottom of the hopper car, the first upper roller is located on the third track, and the second upper roller is located on the fourth track.

6. The double-guide single-bucket elevator according to claim 3, wherein, The upper double guide rail further includes a driven shaft; one end of the driven shaft is connected to the first upper sprocket, and the other end is connected to the second upper sprocket; a tensioning device is arranged on the driven shaft.

7. The double-rail single-bucket elevator according to claim 6, characterized in that, The tensioning device includes a tensioning seat, a fixing block, and a tensioning block; the tensioning block is arranged at one end of the tensioning seat and is in contact with the first upper sprocket or the second upper sprocket; the tensioning seat is abutted against the tensioning block through the fixing block; The tensioning seat is connected to the first upper sprocket or the second upper sprocket.

8. The double-rail single-bucket elevator according to claim 4, characterized in that, A lower optical shaft is arranged between the first lower roller and the second lower roller; one end of the lower optical shaft is connected to the first lower roller, and the other end is connected to the second lower roller.

9. The double-rail single-bucket elevator according to claim 8, characterized in that, A first connecting sprocket and a second connecting sprocket are arranged on the lower optical shaft. The first connecting sprocket is meshed with the first chain, and the second connecting sprocket is meshed with the second chain.

10. The double-guide single-bucket elevator according to claim 3, characterized in that, A first tensioning sprocket is arranged on the first sprocket assembly. The first tensioning sprocket is located at the lower end of the first chain and is meshed with the first chain; a second tensioning sprocket is arranged on the second sprocket assembly. The second tensioning sprocket is located at the lower end of the second chain and is meshed with the second chain; the second tensioning sprocket corresponds to the first tensioning sprocket.