Electric roller convenient to assemble
The electric roller design simplifies assembly by using a steel pipe with adjustable motor fixation and secure gear attachment, addressing noise and assembly complexity issues.
Patent Information
- Application Number
- CN202422032602.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The motor fixed structure of existing electric rollers is not easy to control, resulting in noise problems, and the components are cumbersome to install, which affects working efficiency, especially in harsh environments that are prone to connection failure.
The combination of nuts and screws is used to fix the motor in the steel pipe through the expansion and contraction of the rubber ring, and the clamping structure of the spring steel plate ring and the rubber ring is used to simplify the installation of gears, sprockets, cams or multi-wedge pulleys.
It realizes simple fixation of the motor and rapid assembly of components, improves working efficiency, reduces noise problems, and maintains stable connections in harsh environments.
Smart Images

Figure CN223101745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric rollers, in particular to an electric roller convenient for assembly. Background Art
[0002] An electric roller is a new type of driving device that combines a motor and a reducer inside the roller body. It is mainly used in fixed and mobile belt conveyors to replace the traditional separate driving device with a motor and a reducer outside the driving roller. The electric roller has many advantages such as a compact structure, high transmission efficiency, low noise, long service life, stable operation, reliable work, good sealing, small occupied space, and convenient installation. It is suitable for working under various harsh environmental conditions. The existing structure for fixing the motor of the electric roller is to push a steel pipe through other equipment. The pushing force and position are not easy to control, which affects the fixing position of the motor and may cause problems such as noise. The installation of gears, sprockets, cams or multi-wedge belt pulleys is inserted into the steel pipe, and the head needs to be connected by laser welding or screwing and gluing. Screwing is cumbersome, and gluing is likely to fall off at high temperatures or in harsh environments. Laser welding requires a laser machine, which is costly; the assembly between components is rather cumbersome and inconvenient, thus affecting the work efficiency. Content of the Utility Model
[0003] The purpose of the utility model is to provide an electric roller convenient for assembly, so as to solve the problems in the above background art that the existing structure for fixing the motor of the electric roller is to push a steel pipe through other equipment, the pushing force and position are not easy to control, which affects the fixing position of the motor and may cause problems such as noise. The installation of gears, sprockets, cams or multi-wedge belt pulleys is inserted into the steel pipe, and the head needs to be connected by laser welding or screwing and gluing. Screwing is cumbersome, and gluing is likely to fall off at high temperatures or in harsh environments. Laser welding requires a laser machine, which is costly; the assembly between components is rather cumbersome and inconvenient, thus affecting the work efficiency.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] An electric roller convenient for assembly, including a steel pipe main body, one end of the inner wall of the steel pipe main body is slidably connected with a motor, a speed reducer is installed at one end of the motor, the output shaft of the motor extends to the outside of the steel pipe main body, a flange is installed on one side of the inner wall of the steel pipe main body where the speed reducer is located, a screw rod is installed on one side of the flange, the other end of the screw rod is threadedly connected with a nut, and a first rubber ring is sleeved on the outer wall of the screw rod between the nut and the flange.
[0006] As a preferred embodiment of the present utility model, an installation groove is provided on one side of the flange close to the reduction gearbox. A second rubber ring is engaged with the inner wall of the installation groove, and a gear disk is engaged and connected to the inner wall of the second rubber ring inside the installation groove.
[0007] As a preferred embodiment of the present utility model, a gear shaft is installed on one side of the reduction gearbox close to the flange, and the gear shaft is slidably connected to the gear disk.
[0008] As a preferred embodiment of the present utility model, the flange, the first rubber ring, and the second rubber ring are all made of polyurethane material.
[0009] As a preferred embodiment of the present utility model, a docking column is slidably connected to the other end inside the steel pipe main body. Two annular grooves are provided on the outer side of the docking column, and spring steel ring gaskets are sleeved on the outer wall of the docking column at the two annular grooves.
[0010] As a preferred embodiment of the present utility model, a gear, a sprocket, a cam, or a multi-wedge belt pulley can be installed at the other end of the docking column away from the motor.
[0011] As a preferred embodiment of the present utility model, the nut and the screw can be selected from plastic parts or aluminum parts.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] In the present utility model, through the rotation between the nut and the screw, the first rubber ring is expanded or contracted, thereby changing the installation position of the motor inside the steel pipe main body. After the spring steel ring gasket is inserted into the steel pipe main body and expanded, the clamping and fixing of the required gear, sprocket, cam, or multi-wedge belt pulley can be realized. The structure is simple, the operation is convenient, the assembly between components is quick and convenient, and the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic partial cross-sectional structure view of the steel pipe main body of the present utility model;
[0015] Figure 2 It is a schematic overall top view structure view of the present utility model;
[0016] Figure 3 It is a schematic overall side view structure view of the present utility model;
[0017] Figure 4 It is a schematic structure view of the screw, nut, first rubber ring, and flange of the present utility model;
[0018] Figure 5 It is a schematic three-dimensional structure view of the nut and the first rubber ring of the present utility model;
[0019] Figure 6Schematic diagram of the three-dimensional structure of the gear disc and flange of the present utility model;
[0020] Figure 7 Schematic diagram of the three-dimensional structure of the docking column and the spring steel sheet ring of the present utility model.
[0021] In the figure: 1, steel pipe main body; 2, motor; 3, reduction box; 4, screw; 5, flange; 6, nut; 7, first rubber ring; 8, second rubber ring; 9, gear disc; 10, gear shaft; 11, spring steel sheet ring; 12, docking column. Specific implementation mode
[0022] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0023] Embodiment:
[0024] Please refer to Figures 1-7 , the present utility model provides a technical solution:
[0025] An electric roller convenient for assembly, including a steel pipe main body 1, one end of the inner wall of the steel pipe main body 1 is slidably connected with a motor 2, one end of the motor 2 is provided with a reduction box 3, the output shaft of the motor 2 extends to the outside of the steel pipe main body 1, and a flange 5 is installed on one side of the inner wall of the steel pipe main body 1 where the reduction box 3 is located. When the electric roller is in use, by rotating between the nut 6 and the screw 4, the first rubber ring 7 can be expanded or contracted, thereby changing the installation position of the motor 2 inside the steel pipe main body 1. After the spring steel sheet ring 11 is inserted into the inside of the steel pipe main body 1 and expanded, the clamping and fixing of the required gear, sprocket, cam or multi-wedge belt wheel can be realized. The structure is simple, the operation is convenient, the assembly between components is fast and convenient, and the work efficiency is improved.
[0026] In this embodiment, as Figure 1 , Figure 2 and Figure 3 shown, a screw 4 is installed on one side of the flange 5, and the other end of the screw 4 is threadedly connected with a nut 6. The nut 6 and the screw 4 can be selected as plastic parts or aluminum parts. First, the motor 2 is aligned and inserted into the port of the steel pipe main body 1. When moving inside the steel pipe main body 1, the nut 6 is away from the first rubber ring 7 sleeved outside the screw 4. The nut 6 and the screw 4 can be selected as plastic parts or aluminum parts according to the actual working environment and requirements.
[0027] In this embodiment, as Figure 1 , Figure 4 and Figure 5As shown, a first rubber ring 7 is sleeved on the outer wall of the screw rod 4 between the nut 6 and the flange 5. Then, after determining the installation position of the motor 2, twist the nut 6 to make it move on the screw rod 4 and gradually approach the outer wall of the first rubber ring 7 and squeeze it. After the first rubber ring 7 is squeezed, the edge expands accordingly. After expansion, the first rubber ring 7 abuts against the inner wall of the steel pipe main body 1, and then the motor 2 is fixed on the inner wall of the steel pipe main body 1.
[0028] In this embodiment, as Figure 1 , Figure 2 and Figure 6 shown, an installation groove is provided on the side of the flange 5 close to the speed reducer 3. A second rubber ring 8 is engaged with the inner wall of the installation groove. A gear disk 9 is engaged and connected to the inner wall of the second rubber ring 8 on the inner side of the installation groove. A gear shaft 10 is installed on the side of the speed reducer 3 close to the flange 5. The gear shaft 10 is in sliding connection with the gear disk 9. The flange 5, the first rubber ring 7, and the second rubber ring 8 are all made of polyurethane material. Further, the gear shaft 10 on the speed reducer 3 is inserted into the inner side of the gear disk 9 installed on the flange 5, so that the flange 5 installed at one end of the screw rod 4 is connected to the speed reducer 3 to apply force to the motor 2 and is connected to the speed reducer of the motor 2.
[0029] In this embodiment, as Figure 1 , Figure 2 and Figure 7 shown, a docking column 12 is slidably connected to the other end inside the steel pipe main body 1. Two sets of annular grooves are provided on the outer side of the docking column 12. Spring steel ring 11 is sleeved on the outer wall of the docking column 12 at both sets of annular grooves. The other end of the docking column 12 away from the motor 2 can be installed with gears, sprockets, cams or multi-wedge belt pulleys. Further, two layers of spring steel ring 11 are sleeved at the annular grooves on the outside of the docking column 12. After the spring steel ring 11 is pushed into the port of the steel pipe main body 1 and expands on the inner wall of the steel pipe main body 1, the effect of fixing the docking column 12 is achieved. The other end of the docking column 12 can be selected to install gears, sprockets, cams or multi-wedge belt pulleys according to actual conditions for use in subsequent work, and the installation is convenient.
[0030] The implementation principle of an electric roller that is convenient for assembly in an embodiment of the present application is as follows: Align the motor 2 and insert it into the port of the steel pipe body 1. When the motor 2 moves inside the steel pipe body 1, the nut 6 moves away from the first rubber ring 7 sleeved on the outer side of the screw 4. The nut 6 and the screw 4 can be made of plastic or aluminum according to the actual working environment and requirements. After determining the installation position of the motor 2, twist the nut 6 to make it move on the screw 4 and gradually approach the outer wall of the first rubber ring 7 and squeeze it. After the first rubber ring 7 is squeezed, the edge expands accordingly. After expanding, the first rubber ring 7 abuts against the inner wall of the steel pipe body 1, thereby fixing the motor 2 on the inner wall of the steel pipe body 1. The gear shaft 10 on the speed reducer 3 is inserted into the inner side of the gear disk 9 installed on the flange 5, and the flange 5 installed at one end of the screw 4 is connected to the speed reducer 3 to transmit force to the motor 2 and is connected to the speed reducer of the motor 2. Two layers of spring steel ring 11 are sleeved on the annular groove outside the docking column 12. After the spring steel ring 11 is aligned with the port of the steel pipe body 1 and pushed in, the spring steel ring 11 expands inside the inner wall of the steel pipe body 1 to achieve the effect of fixing the docking column 12. The other end of the docking column 12 can be selectively installed with a gear, a sprocket, a cam or a multi-wedge pulley according to the actual situation for use in subsequent work, and the installation is convenient.
[0031] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electric roller that is convenient for assembly, comprising a steel pipe main body (1), characterized in that: One end of the inner wall of the steel pipe body (1) is slidably connected with a motor (2). One end of the motor (2) is provided with a speed reducer (3). The output shaft of the motor (2) extends to the outside of the steel pipe body (1). On one side of the speed reducer (3) on the inner wall of the steel pipe body (1), a flange (5) is installed. On one side of the flange (5), a screw rod (4) is installed. The other end of the screw rod (4) is threadedly connected with a nut (6). A first rubber ring (7) is sleeved on the outer wall of the screw rod (4) between the nut (6) and the flange (5).
2. The electric roller convenient for assembly according to claim 1, wherein: On one side of the flange (5) close to the speed reducer (3), an installation groove is opened. A second rubber ring (8) is engaged with the inner wall of the installation groove. A gear disc (9) is engaged and connected to the inner wall of the second rubber ring (8) inside the installation groove.
3. The electric drum convenient for assembly according to claim 2, wherein: On one side of the speed reducer (3) close to the flange (5), a gear shaft (10) is installed. The gear shaft (10) is slidably connected with the gear disc (9).
4. The electric roller convenient for assembly according to claim 3, characterized in that: The flange (5), the first rubber ring (7) and the second rubber ring (8) are all made of polyurethane material.
5. The electric roller convenient for assembly according to claim 1, characterized in that: The other end of the inner side of the steel pipe body (1) is slidably connected with a docking column (12). Two annular grooves are opened on the outer side of the docking column (12). Spring steel sheet rings (11) are sleeved on the outer wall of the docking column (12) at the two annular grooves.
6. The electric drum convenient for assembly according to claim 5, characterized in that: The other end of the docking column (12) away from the motor (2) can be installed with a gear, a sprocket, a cam or a multi-wedge belt pulley.
7. The electric drum convenient for assembly according to claim 1, characterized in that: The nut (6) and the screw rod (4) can be selected from plastic parts or aluminum parts.