Full-automatic high-speed plastic uptake tray turnover equipment

Abstract

The utility model discloses full-automatic high-speed plastic uptake tray turnover equipment which comprises a rack, a first tray storage mechanism, a second tray storage mechanism, a transmission mechanism and a limiting ejection mechanism, the first tray storage mechanism is used for stacking and storing trays with workpieces, and the second tray storage mechanism is used for stacking and storing unloaded trays. The conveying mechanism is used for transferring full-load trays from the first tray storage mechanism to one side of the second tray storage mechanism, the limiting jacking mechanism is used for suspending the trays at a feeding station in the tray conveying process until material taking is completed, through integration of advanced mechanical design and automatic control technologies, rapid, accurate and unmanned management of the trays is achieved, and the automatic tray taking efficiency is improved. According to the equipment, the automation degree in the tray turnover feeding process can be improved, manual operation is reduced, the labor intensity is reduced, meanwhile, the production efficiency and the product quality are improved, and the requirements of the modern manufacturing industry for the high-efficiency and high-stability production process are met.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, and particularly relates to a fully automatic high-speed plastic suction tray turnover device. Background Technique

[0002] In modern manufacturing, plastic suction trays, as an efficient and flexible material handling and storage solution, are widely used in various automated production lines. Although traditional plastic suction tray turnover devices achieve a certain degree of automation, there are still many limitations. For example, the operation speed is slow, the degree of automation is limited, and manual intervention is required for the handling and stacking of trays. This not only increases production costs but also affects production efficiency and safety. Content of the Utility Model

[0003] To solve the above technical problems, the utility model relates to a fully automatic high-speed plastic suction tray turnover device, which has a simple and reliable structure and effectively solves the above technical problems and is suitable for popularization and use. To achieve the above purpose, the utility model is realized through the following technical solutions:

[0004] A fully automatic high-speed plastic suction tray turnover device includes a frame, a first tray storage mechanism, a second tray storage mechanism, a transmission mechanism, and a limit and ejecting mechanism. The first tray storage mechanism is used for stacking and storing trays filled with workpieces. The second tray storage mechanism is used for stacking and storing empty trays. The transmission mechanism is used for transferring the fully loaded trays from the first tray storage mechanism to the side of the second tray storage mechanism. The limit and ejecting mechanism is used for pausing the tray at the loading station until the material is taken during the tray transmission process. The transmission mechanism includes a synchronous belt and a driving motor. Two synchronous belts are symmetrically arranged on the left and right sides of the frame. The driving motor is connected to the two synchronous belts through a transmission component and is used to drive them to continuously run back and forth. The first tray storage mechanism includes a first lifting cylinder, a first ejecting plate, a support plate, a tray, a linear cylinder, and a limit rod. The first lifting cylinder is arranged at the bottom of the frame. The piston rod of the first lifting cylinder faces upward and is fixedly connected to the first ejecting plate. Two linear cylinders are oppositely arranged on the left and right sides of the frame. The piston rod of the linear cylinder is fixedly connected to the support plate. The tray is installed on the support plate by means of bolt connection. The tray is provided with a number of evenly spaced protrusions.

[0005] On the basis of the above solution and as an optimized solution of the above solution: The second disk storage mechanism includes a second lifting cylinder, a second ejector plate, fixing blocks, and limiting blocks. The second lifting cylinder is arranged at the bottom of the frame. The piston rod of the second lifting cylinder faces upward and is fixedly connected to the second ejector plate. Two fixing blocks are symmetrically arranged on the left and right sides of the frame. A receiving groove is provided inside the fixing blocks. The limiting blocks are located in the receiving grooves. The limiting blocks are connected to the fixing blocks through rotating shafts. A torsion spring is also arranged on the rotating shafts. The limiting blocks are provided with inclined guiding surfaces. When only acted on by the torsion spring, the upper surfaces of the limiting blocks are in a horizontal state.

[0006] On the basis of the above solution and as an optimized solution of the above solution: The limiting and ejecting mechanism includes a bottom plate, a third lifting cylinder, a third ejector plate, a fourth lifting cylinder, and a blocking block. The bottom plate is arranged in the middle of the frame. The third lifting cylinder and the fourth lifting cylinder are both arranged on the bottom plate. The third lifting cylinder is connected to the third ejector plate. The fourth lifting cylinder is connected to the blocking block. The blocking block is used to block the movement of the material tray along with the synchronous belt. The third ejector plate is used to lift the material tray.

[0007] On the basis of the above solution and as an optimized solution of the above solution: The limiting and ejecting mechanism further includes guide rods, sliding sleeves, and positioning plates. The positioning plates are arranged opposite to the bottom plate up and down. Four sliding sleeves are symmetrically arranged in pairs on the positioning plates. The top ends of the guide rods are fixedly connected to the third ejector plate. The guide rods are slidably matched with the sliding sleeves.

[0008] On the basis of the above solution and as an optimized solution of the above solution: It further includes limiting rods. Limiting rods are arranged at both the first storage position and the second storage position. The limiting rods are L-shaped. Four limiting rods are provided at each station. The four limiting rods are symmetrically arranged in pairs on the frame and form a limiting opening adapted to the shape of the material tray.

[0009] The prominent and beneficial technical effects of the present utility model compared with the prior art are as follows: By integrating advanced mechanical design and automation control technologies, rapid, accurate, and unmanned management of the material trays is achieved. This equipment can improve the automation level in the process of material tray turnover and feeding, reduce manual operations, lower labor intensity, and at the same time improve production efficiency and product quality, meeting the requirements of modern manufacturing for high-efficiency and high-stability production processes. Description of the Drawings

[0010] Figure 1 It is a schematic diagram of the overall structure of the equipment;

[0011] Figure 2 It is a schematic diagram of the first disk storage mechanism;

[0012] Figure 3 It is a schematic diagram of the second disk storage mechanism

[0013] Figure 4 It is a schematic diagram of the limit and ejector mechanism. Specific implementation mode

[0014] To make the purpose, technical solutions and advantages of this application clearer, the following will combine the drawings in the embodiments to clearly and completely describe the technical solutions in the embodiments. However, the specific implementation modes and embodiments described below are only for illustrative purposes and not a limitation to the present utility model.

[0015] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the Figure 1 directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model.

[0016] In the description of this application, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features.

[0017] To solve the above technical problems, as Figures 1-4As shown in the figure, the utility model designs a fully automatic high-speed blister tray turnover device, which includes a frame 1, a first tray storage mechanism 2, a second tray storage mechanism 3, a transmission mechanism 4, and a limit ejecting mechanism 5. The first tray storage mechanism 2 is used for stacking and storing trays filled with workpieces. The second tray storage mechanism 3 is used for stacking and storing empty trays. The transmission mechanism 4 is used to transfer the fully loaded trays from the first tray storage mechanism 2 to the side of the second tray storage mechanism 3. The limit ejecting mechanism 5 is used to pause the tray at the loading station during the tray transmission until the manipulator completes the material taking. The transmission mechanism 4 includes a synchronous belt 41 and a driving motor 42. The two synchronous belts 41 are symmetrically arranged on the left and right sides of the frame 1. The driving motor 42 is connected to the two synchronous belts 41 through a transmission component and is used to drive them to continuously run back and forth. The first tray storage mechanism 2 includes a first lifting cylinder 21, a first ejecting plate 22, a support plate 23, a tray 24, and a linear cylinder 25. The first lifting cylinder 21 is arranged at the bottom of the frame 1. The piston rod of the first lifting cylinder 21 faces upward and is fixedly connected to the first ejecting plate 22. The two linear cylinders 25 are oppositely arranged on the left and right sides of the frame 1. The piston rod of the linear cylinder 25 is fixedly connected to the support plate 23. The tray 24 is installed on the support plate 23 by means of bolt connection. The tray 24 is provided with a number of evenly spaced bumps. The stacked fully loaded trays are placed at the first storage position. Before the first ejecting plate descends, the piston rod of the linear cylinder 25 extends so that its tray 24 extends under the second tray from the bottom up to play a supporting role. Then the first ejecting plate descends so that the lowermost tray falls on the synchronous belt 41 of the transmission mechanism 4 and is transferred along with it. The automated material separation reduces the dependence on operators, lowers the labor cost, and at the same time reduces production delays or errors caused by improper manual operation. The automated transmission mechanism 4 enables the device to achieve rapid transfer of trays without manual intervention, significantly improving the efficiency of material handling.

[0018] Further preferably in this embodiment, the second storage mechanism 3 includes a second lifting cylinder 31, a second ejector plate 32, a fixed block 33, and a limit block 34. The second lifting cylinder 31 is arranged at the bottom of the frame 1, the piston rod of the second lifting cylinder 31 faces upward and is fixedly connected to the second ejector plate 32. Two fixed blocks 33 are symmetrically arranged on the left and right of the frame 1. A storage groove is provided inside the fixed block 33. The limit block 34 is located in the storage groove. The limit block 34 is connected to the fixed block 33 through a rotating shaft, and a torsion spring is also arranged on the rotating shaft. The limit block 34 is provided with an inclined guiding surface. When the limit block 34 is only affected by the torsion spring, its upper surface is in a horizontal state. The design of the second storage device allows for effective stacking and storage of empty trays, optimizing space utilization and reducing the occupation of the production area. When the empty tray moves to the second storage position, the second ejector plate can lift the tray. During the lifting process, the limit block 34 is squeezed and rotates inward to make way. After the tray is higher than the position of the limit block 34, the limit block 34 automatically resets, the second ejector plate descends, and the tray falls on the upper surface of the limit block 34. The lifting cylinder and ejector plate equipped in the second storage device realize the automatic lifting and positioning of the tray, reducing the need for manual handling. The structure design is simple, easy to maintain and replace components, and reduces the maintenance cost of long-term operation. The second storage device can work in coordination with the first storage device to adapt to different production requirements and material flow patterns.

[0019] Further preferably in this embodiment, the limit ejecting mechanism 5 includes a bottom plate 51, a third lifting cylinder 52, a third ejector plate 53, a fourth lifting cylinder 54, and a stopper 55. The bottom plate 51 is arranged in the middle of the frame 1. The third lifting cylinder 52 and the fourth lifting cylinder 54 are both arranged on the bottom plate 51. The third lifting cylinder 52 is connected to the third ejector plate 53, and the fourth lifting cylinder 54 is connected to the stopper 55. The stopper 55 is used to block the tray from moving along with the synchronous belt 41. The third ejector plate 53 is used to lift the tray to facilitate the robot to pick up the material. The design of the limit ejecting mechanism 5 ensures the precise positioning of the tray at the loading station, improving the accuracy and efficiency of the automated production line.

[0020] Further preferably in this embodiment, the limit ejecting mechanism 5 further includes a guide rod 56, a sliding sleeve 57, and a positioning plate 58. The positioning plate 58 is arranged opposite to the bottom plate 51 up and down. Four sliding sleeves 57 are symmetrically arranged in pairs on the positioning plate 58. The top end of the guide rod 56 is fixedly connected to the third ejector plate 53. The guide rod 56 is slidably matched with the sliding sleeve 57. The cooperation design of the positioning plate 58 and the sliding sleeve 57 allows for precise control of the position of the tray, further improving the accuracy of loading and at the same time improving the structural stability.

[0021] Further preferably in this embodiment, a limiting rod 6 is further included. The limiting rod 6 is provided at both the first material storage position and the second material storage position. The limiting rod 6 is L-shaped. Four limiting rods 6 are provided at each station. The four limiting rods 6 are symmetrically arranged in pairs on the frame 1 and form a limiting opening adapted to the shape of the tray, so as to effectively and accurately limit the tray and prevent it from tipping and skewing during the stacking process.

[0022] By integrating advanced mechanical design and automation control technologies, rapid, accurate and unmanned management of trays can be achieved. This equipment can improve the automation level in the process of tray turnover and loading, reduce manual operations, lower labor intensity, and at the same time improve production efficiency and product quality, meeting the requirements of modern manufacturing for high-efficiency and high-stability production processes.

[0023] It should be noted that the technical features such as motors and cylinders involved in the patent application of the present utility model should be regarded as prior art. For the specific structures, working principles, possible control methods and spatial arrangement methods of these technical features, conventional selections in the art can be adopted and should not be regarded as the inventive points of the patent of the present utility model. The patent of the present utility model will not be further specifically elaborated.

[0024] The above embodiments are only preferred embodiments of the present utility model and do not limit the protection scope of the present utility model accordingly. Therefore, all equivalent changes made by those skilled in the art according to the structure, shape and principle of the present utility model should be covered within the protection scope of the present utility model.

Claims

1. A fully automatic high-speed blister tray turnover device, characterized in that: It includes a frame, a first disk storage mechanism, a second disk storage mechanism, a transmission mechanism, and a limit and ejecting mechanism. The first disk storage mechanism is used for stacking and storing trays loaded with workpieces. The second disk storage mechanism is used for stacking and storing empty trays. The transmission mechanism is used for transferring the fully loaded trays from the first disk storage mechanism to the side of the second disk storage mechanism. The limit and ejecting mechanism is used for pausing the tray at the loading station until the material is taken during the tray transmission process. The transmission mechanism includes a synchronous belt and a driving motor. Two synchronous belts are symmetrically arranged on the left and right of the frame. The driving motor is connected to the two synchronous belts through a transmission component and is used to drive them to continuously run back and forth. The first disk storage mechanism includes a first lifting cylinder, a first ejecting plate, a support plate, a tray, and a linear cylinder. The first lifting cylinder is arranged at the bottom of the frame. The piston rod of the first lifting cylinder faces upward and is fixedly connected to the first ejecting plate. Two linear cylinders are oppositely arranged on the left and right sides of the frame. The piston rod of the linear cylinder is fixedly connected to a support plate. The tray is installed on the support plate by means of bolt connection. The tray is provided with a number of evenly spaced bumps.

2. The fully automatic high-speed blister tray turnover equipment according to claim 1, characterized in that: The second disk storage mechanism includes a second lifting cylinder, a second ejecting plate, a fixed block, and a limit block. The second lifting cylinder is arranged at the bottom of the frame. The piston rod of the second lifting cylinder faces upward and is fixedly connected to the second ejecting plate. Two fixed blocks are symmetrically arranged on the left and right of the frame. A receiving groove is provided inside the fixed block. The limit block is located in the receiving groove. The limit block is connected to the fixed block through a rotating shaft. A torsion spring is also arranged on the rotating shaft. The limit block is provided with an inclined guiding surface. The upper surface of the limit block is in a horizontal state when only acted on by the torsion spring.

3. The fully automatic high-speed blister tray turnover equipment according to claim 2, wherein: The limit and ejecting mechanism includes a bottom plate, a third lifting cylinder, a third ejecting plate, a fourth lifting cylinder, and a stop block. The bottom plate is arranged in the middle of the frame. The third lifting cylinder and the fourth lifting cylinder are both arranged on the bottom plate. The third lifting cylinder is connected to the third ejecting plate. The fourth lifting cylinder is connected to the stop block. The stop block is used to block the movement of the tray along with the synchronous belt. The third ejecting plate is used to lift the tray.

4. The fully automatic high-speed blister tray turnover equipment according to claim 3, wherein: The limit and ejecting mechanism further includes a guide rod, a sliding sleeve, and a positioning plate. The positioning plate is arranged opposite to the bottom plate up and down. Four sliding sleeves are symmetrically arranged in pairs on the positioning plate. The top end of the guide rod is fixedly connected to the third ejecting plate. The guide rod is slidably matched with the sliding sleeve.

5. A fully automatic high-speed blister tray turnover device according to claim 4, characterized in that: It further includes a limit rod. Limit rods are arranged at both the first storage position and the second storage position. The limit rod is L-shaped. Four limit rods are provided at each station. The four limit rods are symmetrically arranged in pairs on the frame and form a limit opening adapted to the shape of the tray.

Images