Blister turnover tray unstacking device
An automated mechanism for disassembling plastic pallets using synchronized transport and lifting mechanisms addresses inefficiencies and safety concerns in manual disassembly, improving efficiency and safety in industrial logistics.
Patent Information
- Application Number
- CN202422133539.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Traditional manual de-stacking methods are inefficient and have safety risks, especially when dealing with large amounts of blister pallets.
A blister turnover pallet depallet device is designed, including a frame, a horizontal transmission mechanism, a lifting mechanism and a flip support mechanism. Through the coordinated work of the lifting plate and the flip support mechanism, the automatic depalletization of the pallet is realized, and the linear cylinder, drive rod and transmission chain are used to improve transmission stability and efficiency.
The automatic depalletization of pallets is realized, the operation efficiency is improved, the risk of work injury is reduced, the operation process is ensured, and the operation process is efficient and safe, and the requirements of automated logistics systems in modern industrial production are met.
Smart Images

Figure CN223102114U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, and particularly relates to a pallet unstacking device for plastic suction turnover trays. Background Art
[0002] In modern industrial production, the demand for automated logistics systems is increasing day by day, especially in the fields of packaging, warehousing and transportation. As a common logistics carrier, plastic suction trays are widely used because of their light weight, durability and easy stacking characteristics. However, the traditional manual unstacking method is not only inefficient, but also has potential safety hazards, especially when dealing with a large number of trays. Therefore, it is necessary to design an automated unstacking device. Content of the Utility Model
[0003] To solve the above technical problems, the utility model relates to a pallet unstacking device for plastic suction turnover trays, which has a simple and reliable structure and effectively solves the above technical problems and is suitable for popularization and use. To achieve the above purpose, the utility model is realized through the following technical solutions:
[0004] A pallet unstacking device for plastic suction turnover trays includes a frame, on which a horizontal transmission mechanism, a lifting mechanism and a flipping support mechanism are arranged. The horizontal transmission mechanism includes two symmetrically arranged transmission chains on the left and right. The lifting mechanism is arranged in the middle of the frame and is provided with a lifting plate that can move up and down. The flipping support mechanism includes two symmetrically arranged and rotatable support plates. The lifting plate is used to support the pallet and can place the lowermost pallet on the transmission chain of the horizontal transmission mechanism after descending. The support plates of the flipping support mechanism are used to insert into the slots of the second pallet from the bottom up to prevent it from falling before the lifting plate descends. The flipping support mechanism further includes a cross bar, side plates, a linear cylinder, a rotating shaft and a driving rod. The two side plates are symmetrically arranged on the left and right of the frame. The two ends of the cross bar are fixedly connected to the side plates. The cylinder body of the linear cylinder is hinged to the hinge seat on the cross bar. The piston rod of the linear cylinder is connected to the driving rod. The rotating shaft is arranged outside the side plate through a shaft seat. The driving rod is connected to the rotating shaft and can drive it to rotate. The support plate is fixedly connected to the rotating shaft, and the support plate is L-shaped.
[0005] Based on the above solution and as the preferred solution of the above solution: The flipping support mechanism further includes a positioning rod, and the support plate is provided with a positioning hole adapted to the positioning rod. When the support plate rotates to the supporting state, the positioning rod is inserted into the positioning hole of the support plate.
[0006] Based on the above solution and as the preferred solution of the above solution: The horizontal transmission mechanism further includes a driving shaft, a driving motor and a transmission chain. The driving motor is arranged in the middle of the frame. The output shaft of the driving motor is connected to the driving shaft through the transmission chain. The two ends of the driving shaft are connected to the sprockets of the transmission chain.
[0007] On the basis of the above solution and as an optimized solution of the above solution: The lifting mechanism further includes a lifting cylinder, a support plate, and a guide rod. Two longitudinal rods are provided in the middle of the frame. The support plate is fixed above the longitudinal rods. The lifting cylinder is installed below the support plate. The piston rod of the lifting cylinder faces upward and is fixedly connected to the lifting plate. A guide sleeve is provided at each of the four corners of the support plate. The top end of the guide rod is fixedly connected to the lifting plate, and the guide rod is slidably engaged with the guide sleeve.
[0008] On the basis of the above solution and as an optimized solution of the above solution: A limit railing is further provided on the frame, and the limit railing is used to limit the stacked pallet group.
[0009] The prominent and beneficial technical effects of the present utility model compared with the prior art are as follows: Through the coordinated work of the lifting plate and the flipping support mechanism, the adaptive support and stable flipping of pallets at different heights are realized, effectively preventing the inclination or sliding of pallets during the palletizing process. The optimized design of the horizontal transmission mechanism, through the efficient cooperation of the driving motor and the transmission chain, improves the stability and speed of pallet transmission. This equipment improves the automation level of the palletizing operation, and also ensures high efficiency and high safety during the operation process, meeting the requirements of the modern industrial production for the automated logistics system. Description of the Drawings
[0010] Figure 1 is a schematic diagram of the overall structure of the equipment;
[0011] Figure 2 is a schematic diagram of the flipping support mechanism;
[0012] Figure 3 is a schematic diagram of the lifting mechanism. Detailed Embodiments
[0013] To make the objectives, technical solutions, and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the specific embodiments and examples described below are only for illustrative purposes and are not limitations to the present utility model.
[0014] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the Figure 1 directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0015] In the description of the present application, terms such as "first", "second", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features.
[0016] To solve the above technical problems, as Figures 1 - 3 shown, the present utility model designs a blister turnover pallet unstacking device, which includes a frame 1. A horizontal transmission mechanism 2, a lifting mechanism 3, and a flipping and supporting mechanism 4 are arranged on the frame 1. The horizontal transmission mechanism 2 includes two symmetrically arranged transmission chains 21 on the left and right. The lifting mechanism 3 is arranged in the middle of the frame 1. The lifting mechanism 3 is provided with a lifting plate 31 that can move up and down. The flipping and supporting mechanism 4 includes two symmetrically arranged and rotatable pallet plates 41. The lifting plate 31 is used to support the pallet and can place the lowermost pallet on the transmission chain 21 of the horizontal transmission mechanism 2 after descending. The pallet plate 41 of the flipping and supporting mechanism 4 is used to insert into the second pallet slot from the bottom up to prevent it from falling before the lifting plate 31 descends. Therefore, after the lowermost pallet plate 41 is sent away by the transmission chain 21, the lifting plate 31 of the lifting mechanism 3 can rise, and the pallet plate 41 of the flipping and supporting mechanism 4 disengages to place the pallet on the lifting plate 31. By repeating the cycle, the separation and conveying of each pallet are realized. Through the coordinated work of the horizontal transmission mechanism 2, the lifting mechanism 3, and the flipping and supporting mechanism 4, the automatic unstacking of the pallets is achieved, reducing the need for manual operation and improving the operation efficiency.
[0017] The flipping and supporting mechanism 4 further includes a cross bar 42, side plates 43, a linear cylinder 44, a rotating shaft 45, and a driving rod 46. The two side plates 43 are symmetrically arranged on the left and right of the frame 1. The two ends of the cross bar 42 are fixedly connected to the side plates 43. The cylinder body of the linear cylinder 44 is hinged to the hinge seat on the cross bar 42. The piston rod of the linear cylinder 44 is connected to the driving rod 46. The rotating shaft 45 is arranged outside the side plate 43 through a shaft seat. The driving rod 46 is connected to the rotating shaft 45 and can drive it to rotate. The pallet plate 41 is fixedly connected to the rotating shaft 45. The pallet plate 41 is L-shaped. By providing a stable support point during the flipping process, the flipping and supporting mechanism 4 ensures that the pallet remains stable during the flipping and moving processes, reducing the risk of the pallet tilting or collapsing. The design of the flipping and supporting mechanism 4 usually has a certain degree of flexibility and can adapt to pallets of different sizes and shapes. The automatic flipping and supporting mechanism 4 reduces the chance of direct contact between the operator and heavy objects, reduces the risk of work-related injuries, and improves the safety of the workplace.
[0018] Furthermore, the flipping support mechanism 4 further includes a positioning rod 47. The support plate 41 is provided with a positioning hole adapted to the positioning rod 47. When the support plate 41 rotates to the supporting state, the positioning rod 47 is inserted into the positioning hole of the support plate 41. With the design of the positioning rod 47 and the positioning hole, the flipping support mechanism 4 can ensure the accuracy of the tray when it is flipped to the specified position, guaranteeing the stable operation of the equipment.
[0019] Furthermore, the horizontal transmission mechanism 2 further includes a driving shaft 22, a driving motor 23, and a transmission chain 24. The driving motor 23 is arranged in the middle of the frame 1. The output shaft of the driving motor 23 is connected to the driving shaft 22 through the transmission chain 24. Both ends of the driving shaft 22 are connected to the sprockets of the transmission chain 21. By connecting the output shaft of the driving motor 23 to the driving shaft 22 and using the transmission chain 24 as an intermediary, the stability and efficiency of power transmission can be ensured, energy loss can be reduced. As a mature transmission method, it has high reliability and reduces the downtime caused by transmission system failures.
[0020] Furthermore, the lifting mechanism 3 further includes a lifting cylinder 32, a support plate 33, and a guide rod 44. Two longitudinal rods are arranged in the middle of the frame 1. The support plate 33 is fixed above the longitudinal rods. The lifting cylinder 32 is installed below the support plate 33. The piston rod of the lifting cylinder 32 faces upward and is fixedly connected to the lifting plate 31. A guide sleeve is respectively arranged at the four corners of the support plate 33. The top end of the guide rod 44 is fixedly connected to the lifting plate 31. The guide rod 44 is slidably matched with the guide sleeve. The use of the lifting cylinder 32 provides stable lifting power, ensures the smoothness of the tray during lifting, realizes precise control of the position of the lifting plate 31, improves the accuracy of tray placement. With the use of the guide sleeve and the guide rod 44, the safety during lifting is ensured, preventing the accidental slipping of the lifting plate 31, and at the same time providing good guiding performance, ensuring the linear movement of the lifting plate 31 during lifting.
[0021] Furthermore, a limit railing 5 is also arranged on the frame 1. The limit railing 5 is used to limit the stacked tray group. The setting of the limit railing can prevent the stacked trays in storage from collapsing and skewing, guaranteeing the stability of the storage state.
[0022] It should be noted that the technical features such as cylinders and motors involved in the patent application of the present utility model should be regarded as prior art. For the specific structures, working principles, and possible control methods and spatial arrangement methods of these technical features, conventional selections in the art can be adopted, and they should not be regarded as the inventive points of the patent of the present utility model. The patent of the present utility model will not be further specifically elaborated.
[0023] The above embodiments are only preferred embodiments of the present utility model, and do not limit the protection scope of the present utility model accordingly. Therefore, equivalent changes made by those skilled in the art according to the structure, shape, and principle of the present utility model shall all be covered within the protection scope of the present utility model.
Claims
1. A blister turnover pallet unstacking device, characterized in that: It includes a frame, on which a horizontal transmission mechanism, a lifting mechanism, and a flipping and supporting mechanism are provided. The horizontal transmission mechanism includes two symmetrically arranged transmission chains on the left and right. The lifting mechanism is arranged in the middle of the frame and is provided with a lift plate that can move up and down. The flipping and supporting mechanism includes two symmetrically arranged and rotatable support plates. The lift plate is used to support the tray and can place the lowermost tray on the transmission chain of the horizontal transmission mechanism after descending. The support plates of the flipping and supporting mechanism are used to insert into the slots of the second tray from the bottom to the top to prevent it from falling before the lift plate descends. The flipping and supporting mechanism further includes a cross bar, side plates, a linear cylinder, a rotating shaft, and a driving rod. The two side plates are symmetrically arranged on the left and right on the frame. The two ends of the cross bar are fixedly connected to the side plates. The cylinder body of the linear cylinder is hinged to the hinge seat on the cross bar. The piston rod of the linear cylinder is connected to the driving rod. The rotating shaft is arranged outside the side plate through a shaft seat. The driving rod is connected to the rotating shaft and can drive it to rotate. The support plate is fixedly connected to the rotating shaft, and the support plate is L-shaped.
2. The blister turnover pallet unstacking device according to claim 1, characterized in that: The flipping and supporting mechanism further includes a positioning rod, and the support plate is provided with a positioning hole adapted to the positioning rod. When the support plate rotates to the supporting state, the positioning rod is inserted into the positioning hole of the support plate.
3. The blister turnover pallet unstacking device according to claim 2, wherein: The horizontal transmission mechanism further includes a driving shaft, a driving motor, and a transmission chain. The driving motor is arranged in the middle of the frame. The output shaft of the driving motor is connected to the driving shaft through the transmission chain. The two ends of the driving shaft are connected to the sprockets of the transmission chain.
4. The blister turnover pallet unstacking device according to claim 3, characterized in that: The lifting mechanism further includes a lifting cylinder, a support plate, and guide rods. Two longitudinal rods are arranged in the middle of the frame. The support plate is fixed above the longitudinal rods. The lifting cylinder is installed below the support plate. The piston rod of the lifting cylinder faces upward and is fixedly connected to the lift plate. A guide sleeve is respectively arranged at the four corners of the support plate. The top ends of the guide rods are fixedly connected to the lift plate, and the guide rods are slidably matched with the guide sleeves.
5. The blister turnover pallet unstacking device according to claim 4, characterized in that: A limiting railing is further arranged on the frame, and the limiting railing is used to limit the stacked tray group.