Discharging dust collecting device for discharging opening of chemical fertilizer bin
The dust collection system for fertilizer bins addresses the issue of dust dispersion by using a combination of absorption pipe, turbulence cone, and suction device to separate and recycle dust, enhancing workplace safety and reducing environmental impact.
Patent Information
- Application Number
- CN202422119401.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The flying dust generated during the unloading process of the fertilizer silo affects the production environment and workers' health, and is prone to waste and environmental pollution.
A dust collection device for discharge outlet of fertilizer silo is designed, including a vacuum pipe, a spoiler cone, a fan plate and a vacuum suction piece. Through the coordination of the fan plate and a spoiler cone, the separation of dust and fertilizer particles is achieved, and the venturi pipe and filter are used to collect and filter dust.
Effectively collect and treat dust in the unloading process of fertilizer silo, improve the production environment, ensure the health of workers, and recycle dust to avoid waste and pollution.
Smart Images

Figure CN223102188U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chemical fertilizer production, and particularly relates to a dust collection device for discharging fertilizer from a fertilizer silo outlet. Background Art
[0002] At present, during the discharging process of a fertilizer silo, due to the influence of the height drop, dust is inevitably generated at the discharging port, resulting in dust flying. Since most of the dust is fertilizer particles, if not treated, it will not only affect the working environment of the production workshop, damage the health of workers, but also easily cause waste and environmental pollution. Therefore, developing a device that can collect and treat the dust generated during the discharging process of a fertilizer silo is the key to solving the problem. Content of the Utility Model
[0003] The utility model aims to provide a dust collection device for discharging fertilizer from a fertilizer silo outlet.
[0004] The utility model is realized through the following technical solutions: It includes a dust suction pipe, a flow disturbance cone, a material deflecting plate, and a dust suction component. A material deflecting plate is arranged on the upper part of the inner wall of the dust suction pipe, and a flow disturbance cone is suspended in the upper part of the dust suction pipe. The flow disturbance cone is fixedly connected to the inner wall of the dust suction pipe through several support rods. The flow disturbance cone coincides with the axis of the dust suction pipe and is arranged with a gap from the material deflecting plate. A dust suction component is arranged in the middle and lower part of the dust suction pipe. The dust suction component includes a dust suction groove, a Venturi tube, and a filter screen. A dust suction groove protruding outward is arranged in the middle and lower part of the dust suction pipe. A Venturi tube is arranged outside the dust suction pipe. The suction pipe of the Venturi tube is connected to the dust suction groove. The inlet end of the Venturi tube is connected to a compressor source through a compressed air pipe, and the outlet end is connected to a dust filtering device through a discharge pipe. The filter screen is arranged at the opening of the dust suction groove.
[0005] The beneficial effects of the utility model are as follows: The installation, use, and operation are simple and reliable. It can collect and treat the dust generated during the discharging process of a fertilizer silo, can effectively collect fertilizer dust, solve the problem of fertilizer dust flying and interfering with the working environment, improve the production environment, is beneficial to protecting the health of workers, and the collected fertilizer dust can be recycled, effectively avoiding waste and environmental pollution. Brief Description of the Drawings
[0006] Figure 1 is a schematic structural diagram of the utility model;
[0007] Figure 2 is Figure 1 the schematic cross-sectional structure diagram of AA in;
[0008] Figure 3 is a schematic structural diagram of another embodiment of the material deflecting plate;
[0009] Figure 4Schematic structural diagram of another embodiment of the present utility model;
[0010] Figure 5 is Figure 4 Schematic cross-sectional structure diagram of BB in;
[0011] Reference numerals in the figure: 1~dust suction pipe (1), 2~turbulence cone (2), 3~sector-shaped plate (3), 4~dust suction groove (4), 5~Venturi tube (5), 6~filter screen (6), 7~discharge pipe (7), 8~anti-blocking device (8), 9~blowing ring pipe (9), 10~exhaust pipe (10), 11~discharge valve pipe (11), 12~check valve (12). Specific embodiments
[0012] In order to enable those skilled in the art of the present technology to better understand the technical solution of the present utility model, the following will describe its specific embodiments in detail with reference to the accompanying drawings.
[0013] As Figures 1 - 2 shown in the fertilizer silo discharge port dust collection device, including a dust suction pipe (1), a turbulence cone (2), a sector-shaped plate (3), a dust suction member. A sector-shaped plate (3) is arranged on the upper part of the inner wall of the dust suction pipe (1), a turbulence cone (2) is suspended in the upper part of the dust suction pipe (1), and the turbulence cone (2) is fixedly connected to the inner wall of the dust suction pipe (1) through a plurality of support rods. The turbulence cone (2) coincides with the axis of the dust suction pipe (1) and is arranged with a gap from the sector-shaped plate (3). A dust suction member is arranged in the middle and lower part of the dust suction pipe (1). The dust suction member includes a dust suction groove (4), a Venturi tube (5), and a filter screen (6). A dust suction groove (4) protruding outward is arranged in the middle and lower part of the dust suction pipe (1). A Venturi tube (5) is arranged outside the dust suction pipe (1). The suction pipe of the Venturi tube (5) is connected to the dust suction groove (4). The inlet end of the Venturi tube (5) is connected to a compressor source through a compressed air pipe, and the outlet end is connected to a dust filtering device through a discharge pipe (7). The filter screen (6) is arranged at the opening of the dust suction groove (4).
[0014] The dust suction groove (4) is integrally in a ring structure, and its cross-section is in a C-shaped or U-shaped structure. The dust suction groove (4) is integrally formed with the dust suction pipe (1) or detachably connected. At least two suction ports are evenly arranged on the circumference of the dust suction groove (4), and each suction port is connected to the Venturi tube (5). The filter screen (6) is arranged in a ring structure matching the shape of the dust suction groove (4).
[0015] Further, as shown in FIGS. 4 to 5, in another embodiment, the dust suction groove (4) is integrally hemispherical or dome-shaped. At least two dust suction grooves (4) are circumferentially and evenly arranged on the dust suction pipe (1). The dust suction groove (4) is integrally formed with or detachably connected to the dust suction pipe (1). Each dust suction groove (4) is connected to a Venturi tube (5), and the filter screen (6) is arranged in a circular structure matching the shape of the dust suction groove (4).
[0016] Further, as shown in FIG. 3, in another embodiment, the fan-shaped material plate (3) is arranged in a fan-shaped structure. At least two fan-shaped material plates (3) are circumferentially and evenly arranged on the inner wall of the dust suction pipe (1). The free end of the fan-shaped material plate (3) obliquely points downward to the axis line of the dust suction pipe (1), and the flow disturbance cone (2) is arranged concentrically with the fan-shaped material plate (3).
[0017] The fan-shaped material plate (3) is arranged in a horn-shaped structure with the tip downward, and the flow disturbance cone (2) is arranged concentrically with the fan-shaped material plate (3).
[0018] At least one anti-blocking device (8) is provided inside the filter screen (6). The anti-blocking device (8) is a vibrator or a vibrating striker.
[0019] A blowing ring pipe (9) is arranged at the lower part inside the dust suction pipe (1). Blowing holes are evenly arranged on the blowing ring pipe (9) to disperse the dust, better separate it from the fertilizer particles, and improve the suction effect of the Venturi tube (5).
[0020] An exhaust pipe (10) is provided on the upper part inside the dust suction pipe (1) and on the dust suction pipe (1) above the fan-shaped material plate (3). The exhaust pipe (10) is connected to any one of the discharge pipes (7), and a one-way valve (12) is provided on the exhaust pipe (10) to prevent backflow.
[0021] The working method of the utility model is as follows: the upper end of the dust suction pipe (1) is fixedly connected to the lower end of the discharge valve pipe (11) at the bottom of the fertilizer bin, and when the fertilizer bin is unloading, the compressed air source is started to deliver compressed gas to each venturi tube (5); on the other hand, each venturi tube (5) can also be connected to the exhaust pipe (10) of the pressure relief valve of the fertilizer bin, and when the fertilizer bin is unloading, the pressurized gas discharged by the pressure relief valve directly enters each venturi tube (5). When the fertilizer enters the dust suction pipe (1) from the discharge valve pipe (11), it is dispersed by the fan plate (3) and then guided by the spoiler cone (2) to separate the fertilizer particles from the dust. The fertilizer particles and the dust then fall along the dust suction pipe (1) to the dust suction trough (4). Under the negative pressure adsorption of the venturi tube (5), the lighter dust passes through the filter screen (6) and enters the dust suction trough (4), and then enters the venturi tube (5). Finally, it is connected to the dust filtering device through the discharge pipe (7) for processing, while the fertilizer particles continue to fall to the receiving device below. In order to ensure the suction and separation effect of the dust, during the suction process, the anti-blocking device (8) is turned on to vibrate or beat the filter (6) so that the fertilizer attached to the filter (6) falls off and prevents the filter (6) from being blocked. Furthermore, in order to increase the dust emission in the dust suction pipe (1), a blowing ring pipe (9) is provided at the lower part of the dust suction pipe (1), and compressed gas is blown upward through the blowing ring pipe (9) to blow the dust toward the dust suction groove (4), so that the venturi tube (5) can more fully suck the dust. An exhaust pipe (10) is provided on the dust suction pipe (1) above the fan plate (3), and the air collected at the upper part of the dust suction pipe (1) is quickly discharged by the exhaust pipe (10) to avoid blockage.
Claims
1. A dust collection device for discharging fertilizer from the outlet of a fertilizer storage bin, comprising a dust suction pipe (1), a flow disturbing cone (2), a material fanning plate (3), and a dust suction component, characterized in that: A fan-shaped material plate (3) is arranged at the upper part of the inner wall of the dust suction pipe (1), a flow disturbance cone (2) is suspended at the upper part inside the dust suction pipe (1), and the flow disturbance cone (2) is fixedly connected to the inner wall of the dust suction pipe (1) through a plurality of support rods. The flow disturbance cone (2) coincides with the axis line of the dust suction pipe (1) and is arranged with a gap from the fan-shaped material plate (3). A dust suction component is arranged at the middle and lower parts of the dust suction pipe (1). The dust suction component includes a dust suction groove (4), a Venturi tube (5), and a filter screen (6). A dust suction groove (4) protruding outward is arranged at the middle and lower parts of the dust suction pipe (1), a Venturi tube (5) is arranged outside the dust suction pipe (1), the suction pipe of the Venturi tube (5) is communicated with the dust suction groove (4), the inlet end of the Venturi tube (5) is connected to a compressor source through a compressed air pipe, and the outlet end is connected to a dust filtering device through a discharge pipe (7). The filter screen (6) is arranged at the opening of the dust suction groove (4).
2. The fertilizer silo discharge port dust collection device according to claim 1, characterized in that: The dust suction groove (4) is integrally of an annular structure, and its cross-section is of a C-shaped or U-shaped structure. The dust suction groove (4) is arranged in an integrally formed structure with the dust suction pipe (1) or in a detachable connection. At least two suction ports are evenly arranged in the circumferential direction on the dust suction groove (4), and each suction port is connected to the Venturi tube (5). The filter screen (6) is arranged in an annular structure matching the shape of the dust suction groove (4).
3. The fertilizer silo discharge port dust collection device according to claim 1, characterized in that: The dust suction groove (4) is integrally of a hemispherical or dome-shaped structure. At least two dust suction grooves (4) are evenly arranged in the circumferential direction on the dust suction pipe (1). The dust suction groove (4) is arranged in an integrally formed structure with the dust suction pipe (1) or in a detachable connection. Each dust suction groove (4) is connected to the Venturi tube (5). The filter screen (6) is arranged in a circular structure matching the shape of the dust suction groove (4).
4. The fertilizer storage bin discharge port dust collection device according to claim 1, characterized in that: The fan-shaped material plate (3) is arranged in a fan-shaped structure. At least two fan-shaped material plates (3) are evenly arranged in the circumferential direction on the inner wall of the dust suction pipe (1), and the free end of the fan-shaped material plate (3) obliquely points downward to the axis line of the dust suction pipe (1). The flow disturbance cone (2) and the fan-shaped material plate (3) are arranged in a concentric circle shape.
5. The fertilizer storage bin discharge port dust collection device according to claim 1, characterized in that: The fan-shaped material plate (3) is arranged in a horn-shaped structure with the tip downward. The flow disturbance cone (2) and the fan-shaped material plate (3) are arranged in a concentric circle shape.
6. The fertilizer silo discharge port dust collection device according to claim 1, 2 or 3, characterized in that: At least one anti-blocking device (8) is arranged inside the filter screen (6). The anti-blocking device (8) is a vibrator or a vibrating striker.
7. The fertilizer storage bin discharge port dust collection device according to claim 1, characterized in that: A blowing ring pipe (9) is arranged at the lower part inside the dust suction pipe (1), and blowing holes are evenly arranged on the blowing ring pipe (9).
8. The fertilizer silo discharge port dust collection device according to claim 1, characterized in that: At the upper part inside the dust suction pipe (1), and on the dust suction pipe (1) above the fan-shaped material plate (3), an exhaust pipe (10) is arranged, and the exhaust pipe (10) is connected to any one of the discharge pipes (7).