Multifunctional film edge inserting and coiling equipment

The multi-functional thin film winding device addresses the inefficiencies of manual parameter adjustment in traditional devices by implementing automated tension and guidance control, improving efficiency and flexibility.

CN223102253UActive Publication Date: 2025-07-15HUBEI JINZHONGDE TECH MASCH CO LTD
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Patent Information

Application Number
CN202422416703.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-15
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Traditional multifunctional film edge winding equipment is complex to operate and requires manual adjustment of multiple parameters, such as tension and guidance, which is time-consuming and error-prone, resulting in limited equipment usage efficiency and production flexibility.

Method used

The automatic upper traction and lower traction mechanism is adopted, combined with the worm and worm gear transmission and pneumatic translation device, to realize automatic adjustment of the film rotation angle and edge position, and is equipped with an automatic tool holder and unloading device to improve operation convenience and automation.

Benefits of technology

It realizes flexible adjustment and precise control of the film edge insertion position, reduces manual labor, and improves the efficiency of equipment usage and production flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of article packaging, and discloses a multifunctional film edge inserting and winding device which comprises a support, an adjusting worm is rotationally connected to the inner side of the support, a driving worm gear is connected to the outer portion of the adjusting worm in a meshed mode, and a driving disc is fixedly connected to the outer portion of the driving worm gear. And trundles are fixedly connected to the four corners of the bottom of the support, a first mounting frame is fixedly connected to the top of the support, an upper traction mechanism is fixedly connected to the top of the first mounting frame, a mounting plate is arranged at the top of the driving disc, and a winding mechanism is arranged at the top of the mounting plate. According to the utility model, the coiling and lower traction integrated body is arranged on the rotating disc, synchronous position adjustment is realized, adjustment and operation are convenient, the edge insertion position of the lower traction can be adjusted in an XY bidirectional manner, the edge insertion position can be flexibly and conveniently adjusted, the coiling part adopts a surface friction structure, and automatic knife rest overturning cutting, automatic discharging and pneumatic translation coiling are arranged. Manual labor is saved, and operation is convenient. The automation degree is high.
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Description

Technical Field

[0001] The utility model relates to the field of article packaging, in particular to a multifunctional film edge-inserting and coiling device. Background Technique

[0002] The multifunctional film edge-inserting and coiling device is a production line device for processing film materials, and is widely used in industries such as packaging, printing, and composite materials. The main function of this device is to perform edge-inserting treatment on the film during the production process and coil it.

[0003] The coiling part in the traditional device has complex operations, and multiple parameters such as tension and guidance need to be manually adjusted. Manual adjustment is time-consuming and prone to errors, thus restricting the overall use efficiency and production flexibility of the device. Content of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a multifunctional film edge-inserting and coiling device, aiming to improve the problem that the coiling part in the existing technology has complex operations, multiple parameters such as tension and guidance need to be manually adjusted, manual adjustment is time-consuming and prone to errors, thus restricting the overall use efficiency and production flexibility of the device.

[0005] To achieve the above object, the utility model provides the following technical solution: A multifunctional film edge-inserting and coiling device, including a bracket, an adjusting worm is rotatably connected to the inner side of the bracket, a driving worm gear is meshed and connected to the outside of the adjusting worm, a driving disk is fixedly connected to the outside of the driving worm gear, casters are fixedly connected to the four corners of the bottom of the bracket, a first mounting frame is fixedly connected to the top of the bracket, an upper traction mechanism is fixedly connected to the top of the first mounting frame, a mounting plate is arranged on the top of the driving disk, a coiling mechanism is arranged on the top of the mounting plate, and a lower traction mechanism is arranged on the top of the mounting plate.

[0006] Furthermore, the upper traction mechanism includes a T-shaped nut, a linear bearing I, a linear bearing II, a T-shaped lead screw, a linear track I, a linear track II, a lifting drive motor, a lifting bevel gear, an upper traction opening and closing cylinder, an upper traction roller and a second mounting bracket. The second mounting bracket is fixedly connected to the top of the first mounting bracket. A lifting drive motor is arranged at the top of the second mounting bracket. The output ends of the lifting drive motor are fixedly connected with lifting bevel gears. A T-shaped lead screw is arranged below the lifting bevel gears. The T-shaped nut is threadedly connected to the outside of the T-shaped lead screw. The T-shaped nut is arranged outside the connecting plate. A linear bearing II is arranged outside the connecting plate. A linear track I is arranged inside the linear bearing II. Both ends of the linear track I are arranged outside the second mounting bracket. A linear bearing I is arranged outside the connecting plate. A linear track II is arranged inside the linear bearing I. Both ends of the linear track II are arranged outside the second mounting bracket. An upper traction opening and closing cylinder is arranged inside the connecting plate. An upper traction roller is arranged inside the connecting plate.

[0007] Furthermore, the lower traction mechanism includes a lower traction drive motor, an inserter, a traction roller, a herringbone plate guide roller, an opening and closing adjustment bracket, an X-direction adjustment handwheel, a Y-direction adjustment handwheel, a lower traction opening and closing cylinder, a third mounting bracket and a herringbone plate. The third mounting bracket is arranged on the top of the mounting plate. A traction roller is arranged inside the third mounting bracket. A lower traction drive motor is arranged outside the third mounting bracket. Lower traction opening and closing cylinders are arranged outside the third mounting bracket. The output end of the lower traction opening and closing cylinder is provided with a traction roller. Opening and closing adjustment brackets are arranged inside the third mounting bracket. Herringbone plates are arranged inside the third mounting bracket. Herringbone plate guide rollers are arranged inside the herringbone plates. Inserters are arranged inside the third mounting bracket. X-direction adjustment handwheels are arranged inside the third mounting bracket. Y-direction adjustment handwheels are arranged inside the third mounting bracket.

[0008] Furthermore, the coiling mechanism includes a traction, a spare shaft bracket, a surface friction roller, a turning tool rest, a discharging device, a coiling translation device and a mounting table. The mounting table is fixedly connected to the top of the mounting plate. A traction is arranged inside the mounting table. Spare shaft brackets are arranged inside the mounting table. A surface friction roller is arranged inside the mounting table. A turning tool rest is arranged inside the mounting table. Discharging devices are arranged inside the mounting table. Coiling translation devices are arranged inside the mounting table.

[0009] The utility model has the following beneficial effects:

[0010] 1. In the present utility model, according to the requirements of the edge insertion position, the rotation angle of the film can be freely adjusted. The upper traction adopts a lifting mechanism. When changes are found in the air inside the film bubble, the high position can be adjusted to ensure the storage capacity of the air inside the film bubble. At the same time, the distance can be freely adjusted according to the width of the film bubble. The bottom rotation mechanism is adopted, and worm and worm gear transmission is used. According to the need of edge insertion, the worm is manually adjusted to drive the rotating disk to rotate to the required position.

[0011] 2. In the present utility model, the coiling and the lower traction are integrally installed on the rotating disk to achieve synchronous position adjustment, which is convenient for adjustment and operation. The edge insertion part of the lower traction can be adjusted bidirectionally in the X and Y directions. The edge insertion position can be adjusted flexibly and conveniently. In the coiling part, a surface friction structure is adopted, and there is an automatic tool rest turning and cutting, automatic unloading, and pneumatic translation coiling. It saves labor and is convenient to operate. The degree of automation is high. Brief Description of the Drawings

[0012] Figure 1 is a perspective view of a multifunctional film edge insertion and coiling device proposed by the present utility model;

[0013] Figure 2 is a side view of a multifunctional film edge insertion and coiling device proposed by the present utility model;

[0014] Figure 3 is a rear view of a multifunctional film edge insertion and coiling device proposed by the present utility model;

[0015] Figure 4 is a sectional view of a multifunctional film edge insertion and coiling device proposed by the present utility model;

[0016] Figure 5 is a schematic diagram of the lower traction mechanism of a multifunctional film edge insertion and coiling device proposed by the present utility model;

[0017] Figure 6 is a partial structural schematic diagram of a multifunctional film edge insertion and coiling device proposed by the present utility model.

[0018] Legend Explanation:

[0019] 1. Traction; 2. Spare axle bracket; 3. Surface friction roller; 4. Reversible tool rest; 5. T-nut; 6. Linear bearing one; 7. Linear bearing two; 8. T-screw rod; 10. Linear track one; 11. Linear track two; 12. Herringbone plate; 13. Bracket; 15. Adjusting worm; 16. Driving worm gear; 17. Lower traction driving motor; 18. Plugboard device; 19. Traction roller; 20. Herringbone plate guide roller; 21. Opening and closing adjusting bracket; 22. X-direction adjusting handwheel; 23. Y-direction adjusting handwheel; 24. Lower traction opening and closing cylinder; 25. Lifting driving motor; 26. Lifting bevel gear; 27. Upper traction opening and closing cylinder; 28. Upper traction roller; 29. Driving disc; 30. Caster; 31. Discharging device; 32. Coiling translation device; 33. Installation table; 34. Installation plate; 35. First installation frame; 36. Second installation frame; 37. Third installation frame; 38. Upper traction mechanism; 39. Lower traction mechanism; 40. Connecting plate; 41. Coiling mechanism. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] Referring to Figure 1 、 Figure 2 and Figure 6 In an embodiment provided by the present invention: A multifunctional film edge-inserting and coiling device includes a bracket 13. An adjusting worm 15 is rotatably connected to the inner side of the bracket 13. A driving worm gear 16 is externally meshed with the adjusting worm 15. A driving disc 29 is fixedly connected to the outside of the driving worm gear 16. Casters 30 are fixedly connected to the four corners of the bottom of the bracket 13. A first installation frame 35 is fixedly connected to the top of the bracket 13. An upper traction mechanism 38 is fixedly connected to the top of the first installation frame 35. An installation plate 34 is arranged on the top of the driving disc 29. A coiling mechanism 41 is arranged on the top of the installation plate 34. A lower traction mechanism 39 is arranged on the top of the installation plate 34.

[0022] The bracket 13 is welded into a platform by square tubes and is provided with an adjusting part for the driving worm gear 16, the adjusting worm 15, and the driving disc 29.

[0023] Referring to Figure 2 、 Figure 4 and Figure 6, the upper traction mechanism 38 includes a T-nut 5, a linear bearing one 6, a linear bearing two 7, a T-screw rod 8, a linear track one 10, a linear track two 11, a lifting drive motor 25, a lifting bevel gear 26, an upper traction opening and closing cylinder 27, an upper traction roller 28 and a second mounting bracket 36. The second mounting bracket 36 is fixedly connected to the top of the first mounting bracket 35. A lifting drive motor 25 is provided at the top of the second mounting bracket 36. The output ends of the lifting drive motor 25 are fixedly connected with lifting bevel gears 26. A T-screw rod 8 is provided below the lifting bevel gears 26. The outer thread of the T-screw rod 8 is threadedly connected with a T-nut 5. The T-nut 5 is arranged outside a connecting plate 40. A linear bearing two 7 is arranged outside the connecting plate 40. A linear track one 10 is arranged inside the linear bearing two 7. Both ends of the linear track one 10 are arranged outside the second mounting bracket 36. A linear bearing one 6 is arranged outside the connecting plate 40. A linear track two 11 is arranged inside the linear bearing one 6. Both ends of the linear track two 11 are arranged outside the second mounting bracket 36. An upper traction opening and closing cylinder 27 is arranged inside the connecting plate 40. An upper traction roller 28 is arranged inside the connecting plate 40.

[0024] The upper traction mechanism is welded by square tubes. It is provided with a traction device, which consists of a lifting device and is respectively composed of a cylinder for opening and closing and a traction roller. There are two groups of linear tracks, one group of T-screw rods, and a bevel gear mechanism for transmission. It is driven by an RV motor.

[0025] Refer to Figure 4 , Figure 5 and Figure 6 , the lower traction mechanism 39 includes a lower traction drive motor 17, an inserter 18, a traction roller 19, a herringbone plate guide roller 20, an opening and closing adjustment bracket 21, an X-direction adjustment handwheel 22, a Y-direction adjustment handwheel 23, a lower traction opening and closing cylinder 24, a third mounting bracket 37 and a herringbone plate 12. The third mounting bracket 37 is arranged on the top of the mounting plate 34. A traction roller 19 is arranged inside the third mounting bracket 37. A lower traction drive motor 17 is arranged outside the third mounting bracket 37. Lower traction opening and closing cylinders 24 are arranged outside the third mounting bracket 37. The output ends of the lower traction opening and closing cylinders 24 are provided with the traction roller 19. Opening and closing adjustment brackets 21 are arranged inside the third mounting bracket 37. Herringbone plates 12 are arranged inside the third mounting bracket 37. Herringbone plate guide rollers 20 are arranged inside the herringbone plates 12. Inserters 18 are arranged inside the third mounting bracket 37. X-direction adjustment handwheels 22 are arranged inside the third mounting bracket 37. Y-direction adjustment handwheels 23 are arranged inside the third mounting bracket 37.

[0026] The bracket 13 is welded by square tubes, is provided with a circular drive disc 29, installs the lower traction mechanism 39, and is provided with a traction mechanism, a drive motor, a traction roller 19, a herringbone plate 12, a herringbone plate bracket, a herringbone plate adjustment bracket, an edge inserter, and an edge inserter XY-direction adjustment mechanism.

[0027] Referring to Figure 1 、 Figure 3 and Figure 4 , the coiling mechanism 41 includes a traction 1, a spare shaft rack 2, a surface friction roller 3, a turning tool rest 4, a discharging device 31, a coiling translation device 32 and a mounting table 33. The mounting table 33 is fixedly connected to the top of the mounting plate 34. The traction 1 is arranged inside the mounting table 33. The spare shaft racks 2 are arranged inside the mounting table 33 on both sides. The surface friction roller 3 is arranged inside the mounting table 33. The turning tool rest 4 is arranged inside the mounting table 33. The discharging devices 31 are arranged inside the mounting table 33 on both sides. The coiling translation devices 32 are arranged inside the mounting table 33 on both sides.

[0028] The coiling mechanism is composed of two mounting tables 33 on both sides, and is provided with guide rollers, a surface friction roller 3, a turning tool rest 4, a turning mechanism, a cylinder, a discharging device 31, a coiling translation device 32, a sheet metal housing and a driving motor.

[0029] Working principle: When using this device, the film enters the upper traction mechanism 38, vertically enters the lower traction mechanism 39 from top to bottom, enters the coiling mechanism 41 through the guide rollers. The opening and closing part of the upper traction and the lower traction is controlled by a cylinder to open the sheet-shaped film and inject air into the film to form a cylindrical preform. Adjust the position of the edge inserter to fold the cylindrical preform into a bellows, enter the lower traction and be flattened into a sheet shape. After entering the coiling mechanism 41, it is coiled by surface friction. The adjusting worm 15 at the bracket can drive the driving worm gear 16 to rotate and drive the position of the lower platform, change the edge insertion position, and can flexibly adjust the edge insertion position. Insert the printed drawing into the M shape to achieve internal edge insertion. During online edge insertion, if air leakage is found and the edge insertion position changes, the position of the upper traction can be upgraded to make up for the air volume inside the film bubble to achieve precise control.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A multifunctional film edge-inserting coiling device, comprising a bracket (13), characterized in that: An adjusting worm (15) is rotatably connected to the inner side of the bracket (13). An actuating worm wheel (16) is meshed and connected to the outside of the adjusting worm (15). A driving disc (29) is fixedly connected to the outside of the actuating worm wheel (16). Casters (30) are fixedly connected to the four corners of the bottom of the bracket (13). A first mounting bracket (35) is fixedly connected to the top of the bracket (13). An upper traction mechanism (38) is fixedly connected to the top of the first mounting bracket (35). A mounting plate (34) is arranged on the top of the driving disc (29). A winding mechanism (41) is arranged on the top of the mounting plate (34). A lower traction mechanism (39) is arranged on the top of the mounting plate (34).

2. The multifunctional film edge-inserting and coiling device according to claim 1, wherein: The upper traction mechanism (38) includes a T-shaped nut (5), a linear bearing one (6), a linear bearing two (7), a T-shaped lead screw (8), a linear track one (10), a linear track two (11), a lifting drive motor (25), a lifting bevel gear (26), an upper traction opening and closing cylinder (27), an upper traction roller (28) and a second mounting bracket (36). The second mounting bracket (36) is fixedly connected to the top of the first mounting bracket (35). A lifting drive motor (25) is arranged on the top of the second mounting bracket (36). Lifting bevel gears (26) are fixedly connected to the output ends of the lifting drive motor (25). A T-shaped lead screw (8) is arranged below the lifting bevel gears (26). A T-shaped nut (5) is threadedly connected to the outside of the T-shaped lead screw (8). The T-shaped nut (5) is arranged on the outside of a connecting plate (40). A linear bearing two (7) is arranged on the outside of the connecting plate (40). A linear track one (10) is arranged inside the linear bearing two (7). Both ends of the linear track one (10) are arranged outside the second mounting bracket (36). A linear bearing one (6) is arranged on the outside of the connecting plate (40). A linear track two (11) is arranged inside the linear bearing one (6). Both ends of the linear track two (11) are arranged outside the second mounting bracket (36). An upper traction opening and closing cylinder (27) is arranged inside the connecting plate (40). An upper traction roller (28) is arranged on the inner side of the connecting plate (40).

3. The multifunctional film edge-inserting coiling device according to claim 1, characterized in that: The lower traction mechanism (39) includes a lower traction drive motor (17), a plug board device (18), a traction roller (19), a chevron board guide roller (20), an opening and closing adjustment bracket (21), an X-direction adjustment handwheel (22), a Y-direction adjustment handwheel (23), a lower traction opening and closing air cylinder (24), a third mounting bracket (37) and a chevron board (12). The third mounting bracket (37) is arranged at the top of the mounting plate (34). The traction roller (19) is arranged inside the third mounting bracket (37). The lower traction drive motor (17) is arranged outside the third mounting bracket (37). The lower traction opening and closing air cylinder (24) is arranged outside the third mounting bracket (37). The output end of the lower traction opening and closing air cylinder (24) is provided with the traction roller (19). The opening and closing adjustment bracket (21) is arranged inside the third mounting bracket (37). The chevron board (12) is arranged inside the third mounting bracket (37). The chevron board guide roller (20) is arranged inside the chevron board (12). The plug board device (18) is arranged inside the third mounting bracket (37). The X-direction adjustment handwheel (22) is arranged inside the third mounting bracket (37). The Y-direction adjustment handwheel (23) is arranged inside the third mounting bracket (37).

4. A multifunctional film edge-inserting and coiling device according to claim 1, characterized in that: The coiling mechanism (41) includes a traction (1), a spare shaft bracket (2), a surface friction roller (3), a turning tool rest (4), a discharging device (31), a coiling translation device (32) and a mounting table (33). The mounting table (33) is fixedly connected to the top of the mounting plate (34). The traction (1) is arranged inside the mounting table (33). The spare shaft bracket (2) is arranged inside the mounting table (33). The surface friction roller (3) is arranged inside the mounting table (33). The turning tool rest (4) is arranged inside the mounting table (33). The discharging device (31) is arranged inside the mounting table (33). The coiling translation device (32) is arranged inside the mounting table (33).