Automobile carpet forming production line

Abstract

The utility model relates to the technical field of interior trim production, and discloses an automobile carpet forming production line which comprises a bottom plate, the top of the bottom plate is fixedly connected with shells, the interiors of the two shells are fixedly connected with a plurality of winding drums, the top of the bottom plate is fixedly connected with a supporting frame, and the right side of the supporting frame is fixedly connected with a supporting plate. The top of the supporting plate is fixedly connected with a driving assembly used for providing reciprocating motion for part of the structure, the outer portion of the driving assembly is rotationally connected with a follow-up rod, and the outer portion of the follow-up rod is rotationally connected with a sliding scraping plate. According to the carpet cleaning device, a carpet enters the winding drum to be rotated and pushed forwards, meanwhile, the motor drives the follow-up rod to reciprocate left and right to clean dust and impurities on the carpet, the carpet pretreatment cleaning effect is achieved, the sliding plate pushes falling dust and impurities in the collecting plate, and the dust and the impurities are pushed into the waste collecting box; the problem of waste accumulation is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of interior production, in particular to an automobile carpet forming production line. Background Art

[0002] An automobile carpet forming production line is an automated production line specifically used for producing automobile interior carpets. The automobile carpet forming production line has a high degree of automation, which can greatly improve production efficiency, reduce labor costs, and ensure the consistency of product quality. Such a production line is very crucial in the automobile manufacturing industry because automobile carpets not only play a decorative role but also have functions of sound insulation, heat insulation, and protection of vehicle interior components.

[0003] In some existing devices, the production line starts with an unformed and uncut carpet being conveyed through a pipeline to a cutting table. During the conveying process, the carpet will be contaminated by the outside world. However, due to the inability to fix it, effective cleaning cannot be carried out, which will cause problems such as damage, contamination, or irregularities on the surface or edge of the carpet. This will affect the final quality and appearance of the carpet, thereby affecting the market competitiveness of the product and customer satisfaction. Therefore, an automobile carpet forming production line is proposed to solve the above problems. Summary of the Utility Model

[0004] To make up for the above deficiencies, the utility model provides an automobile carpet forming production line, aiming to improve the problem that the carpet may be contaminated in the prior art.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An automobile carpet forming production line includes a bottom plate. A housing is fixedly connected to the top of the bottom plate. A plurality of drums are fixedly connected inside the two housings. A fixed shaft is fixedly connected to the outside of the drum. A support frame is fixedly connected to the top of the bottom plate. A support plate is fixedly connected to the right side of the support frame. A driving component for providing reciprocating motion for some structures is fixedly connected to the top of the support plate. A follower rod is rotatably connected to the outside of the driving component. A sliding scraper is rotatably connected to the outside of the follower rod. The drum in the housing drives the carpet through the pipeline. At the same time, the motor drives the follower rod to do reciprocating motion through the drive shaft, thereby driving the sliding scraper to clean the dust and impurities on the carpet.

[0007] As a further description of the above technical solution:

[0008] The driving component includes a motor. The output end of the motor is fixedly connected to a drive shaft. The outside of the drive shaft is fixedly connected inside the follower rod. The motor provides power for the device. The power is output from the drive shaft to drive the follower rod to do reciprocating motion. The sliding scraper is driven by the follower rod to start cleaning the dust and impurities on the carpet.

[0009] As a further description of the above technical solution:

[0010] A first electric push rod is fixedly connected to the top of the bottom plate. A sliding plate is slidably connected to the front side of the first electric push rod. A collecting plate is fixedly connected to the inside of the housing. A shielding plate is rotatably connected to the front side of the collecting plate. A rotating shaft is fixedly connected to the inside of the shielding plate. A waste collecting box is rotatably connected to the outside of the rotating shaft. The first electric push rod is connected to the sliding plate, and the sliding plate pushes dust and impurities inside the collecting plate. The sliding plate has a forward acting force to push open the shielding plate and collect the dust and impurities into the waste box, so as to clean up the waste in time and keep the environment clean;

[0011] As a further description of the above technical solution:

[0012] A plurality of second electric push rods are fixedly connected to the top of the bottom plate. A first pneumatic guide rail is fixedly connected to the same side of the two second electric push rods. The up and down telescoping of the electric push rod can adjust the up and down range of cutting, and the pneumatic guide rail can control the left and right range of cutting;

[0013] As a further description of the above technical solution:

[0014] A sliding block one is slidably connected to the outside of the first pneumatic guide rail. A second pneumatic guide rail is fixedly connected to the inside of the first pneumatic guide rail. The plurality of sliding block ones and the first pneumatic guide rail can drive the sliding block two to move up, down, left and right in a plane;

[0015] As a further description of the above technical solution:

[0016] A telescopic rod is slidably connected to the inside of the fixed shaft. A spring is fixedly connected to the outside of the telescopic rod. The inside of the fixed shaft is fixedly connected to the outside of the spring. When the carpet is about to enter the production line, the spring inside the fixed shaft is compressed, so that the carpet can be easily put into the reel, and the telescopic rod inside the fixed shaft of the reel makes a linear up and down movement to drive the reel to open;

[0017] As a further description of the above technical solution:

[0018] A sliding block two is slidably connected to the outside of the second pneumatic guide rail. A cutting blade is fixedly connected to the bottom of the sliding block two. The outside of the sliding plate is slidably connected to the inside of the collecting plate. The second pneumatic guide rail drives the sliding block two to move up and down in a plane, and the cutting blade at the bottom of the sliding block two can freely perform cutting;

[0019] As a further description of the above technical solution:

[0020] A slider two is slidably connected to the outside of the pneumatic guide rail two. A cutting blade is fixedly connected to the bottom of the slider two. The slider two is connected to the cutting blade and can move freely on the pneumatic guide rail, enabling the cutting blade to cut any position on the carpet.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, first, when the carpet enters the production line, a fixed shaft and a telescopic rod are installed inside the reel. The telescopic rod can perform linear up-and-down movement inside the fixed shaft. The spring inside is compressed and expands, enabling the carpet to easily enter the reel. As the carpet advances, the motor starts to work simultaneously, driving the follower rod to perform reciprocating motion to drive the sliding scraper to move left and right to clean the dust on the carpet and take away impurities, etc. This reciprocating motion increases the thoroughness of cleaning and also ensures that the entire carpet area is evenly processed.

[0023] 2. In the utility model, the removed dust and impurities are then pushed into the collection plate located on one side of the device. To further process these accumulated dust and impurities, the electric push rod one drives the sliding plate to push the dust and impurities falling from the carpet inside the collection plate. Under the forward acting force of the slider, the rotating shaft starts to rotate. At this time, the sliding plate can push open the baffle plate, and then push the dust and impurities into the waste collection box to solve the problem of waste accumulation. This design effectively avoids the problem of waste accumulation, maintaining the cleanliness and efficiency of the device. In addition, the design of the collection box facilitates regular emptying and maintenance, ensuring the continuous and efficient operation of the entire system. Description of the Drawings

[0024] Figure 1 is a three-dimensional schematic diagram of an automotive carpet forming production line proposed by the utility model;

[0025] Figure 2 is Figure 1 an enlarged view of part A in

[0026] Figure 3 is a schematic diagram of the bottom plate structure of an automotive carpet forming production line proposed by the utility model;

[0027] Figure 4 is a schematic diagram of the waste collection box structure of an automotive carpet forming production line proposed by the utility model.

[0028] Legend Explanation:

[0029] 1. Bottom plate; 2. Outer shell; 3. Reel; 4. Fixed shaft; 5. Spring; 6. Telescopic rod; 7. Support frame; 8. Support plate; 9. Motor; 10. Driving shaft; 11. Follow-up rod; 12. Sliding scraper; 13. Electric push rod 1; 14. Sliding plate; 15. Collection plate; 16. Baffle plate; 17. Rotating shaft; 18. Waste collection box; 19. Electric push rod 2; 20. Pneumatic guide rail 1; 21. Sliding block 1; 22. Pneumatic guide rail 2; 23. Sliding block 2; 24. Cutting blade. Detailed implementation manner

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Refer to Figure 1 , Figure 2 An embodiment provided by the present invention: An automobile carpet forming production line includes a bottom plate 1 for supporting various components of the structure. The top of the bottom plate 1 is fixedly connected with an outer shell 2. Inside the two outer shells 2, a plurality of reels 3 are fixedly connected, which are used to drive the carpet into the production line for the next process. The outside of the reel 3 is fixedly connected with a fixed shaft 4. The top of the bottom plate 1 is fixedly connected with a support frame 7. The right side of the support frame 7 is fixedly connected with a support plate 8. The top of the support plate 8 is fixedly connected with a driving component for providing reciprocating motion for some structures, for outputting energy and driving other components to move. The outside of the driving component is rotatably connected with a follow-up rod 11, and the outside of the follow-up rod 11 is rotatably connected with a sliding scraper 12, which is used to clean the dust on the carpet by making left and right reciprocating motions.

[0032] Refer to Figure 3 , Figure 4 On the top of the bottom plate 1, an electric push rod 13 is fixedly connected, which is used to drive the sliding plate to clean the dust and impurities in the collection plate. The front side of the electric push rod 13 is slidably connected with a sliding plate 14. Inside the outer shell 2, a collection plate 15 is fixedly connected, which is used to collect dust and impurities to prevent them from spilling and polluting the surrounding environment. The front side of the collection plate 15 is rotatably connected with a baffle plate 16. Inside the baffle plate 16, a rotating shaft 17 is fixedly connected. The outside of the rotating shaft 17 is rotatably connected with a waste collection box 18, which is used to collect waste for convenient cleaning.

[0033] Refer to Figure 3 , Figure 4, the driving assembly includes a motor 9. The output end of the motor 9 is fixedly connected to a driving shaft 10. The outside of the driving shaft 10 is fixedly connected inside a follower rod 11. The top of the bottom plate 1 is fixedly connected with a plurality of second electric push rods 19, which are used to provide up-and-down pushing for components and are connected to other components. On the same side of the two second electric push rods 19, a first pneumatic guide rail 20 is fixedly connected, which is used for the slider to slide back and forth to facilitate cutting. A slider 21 is slidably connected to the outside of the first pneumatic guide rail 20. A second pneumatic guide rail 22 is fixedly connected inside the first pneumatic guide rail 20. A telescopic rod 6 is slidably connected inside a fixed shaft 4, which is used for connecting the fixed shaft 4 of the reel 3 to facilitate the opening of the reel 3 to put in the carpet. A spring 5 is fixedly connected to the outside of the telescopic rod 6. The inside of the fixed shaft 4 is fixedly connected to the outside of the spring 5. The outside of a sliding plate 14 is slidably connected inside a collecting plate 15. A slider 23 is slidably connected to the outside of the second pneumatic guide rail 22. A cutting blade 24 is fixedly connected to the bottom of the slider 23, which is used for cutting the carpet and driving the slider 23 to move back and forth together.

[0034] Compared with some devices in the prior art, when the carpet enters the reel 3, it starts to rotate. While the carpet is being pushed forward along the assembly line, the motor 9 drives the follower rod 11 to reciprocate left and right through the driving shaft 10, so that the sliding scraper 12 cleans the dust on the carpet and takes away impurities, thus achieving the effect of pre-treatment and cleaning of the carpet. The first electric push rod 13 drives the sliding plate 14 to move forward, which can take away the dust and impurities falling on the carpet in the collecting plate. Under the forward acting force of the sliding plate 14, the rotating shaft 17 starts to rotate. At this time, the sliding plate 14 can push open the shielding plate 16, and then push the dust and impurities into the waste collection box 18, solving the problem that the waste cannot be processed.

[0035] Working principle: First, when the carpet is fed into the device, it is guided by the reel 3. The reel 3 is internally equipped with a fixed shaft 4 and a telescopic rod 6. The telescopic rod 6 can perform linear up-and-down movement inside the fixed shaft 4. When the carpet enters the reel 3, the spring 5 inside it is compressed and expands, thereby pushing the carpet to move forward along the assembly line.

[0036] As the carpet advances, the motor 9 starts to work, driving the driving shaft 10 connected to its shaft to rotate. The driving shaft 10 drives the sliding scraper 12 to reciprocate left and right on the surface of the carpet through the follower rod 11. The design of the sliding scraper 12 takes into account the texture and material of the carpet surface, and can effectively scrape off the dust and impurities between the carpet fibers without damaging the carpet. This reciprocating movement not only increases the thoroughness of cleaning, but also ensures that the entire carpet area is evenly treated.

[0037] The removed dust and impurities are then pushed into the collection plate 15 located on one side of the device. To further process these accumulated dust and impurities, the first electric push rod 13 is activated and moves linearly, driving the sliding plate 14 to advance forward in the collection plate 15. The forward movement of the sliding plate 14 not only pushes the dust and impurities forward but also pushes open the baffle plate 16 at the outlet through its upward acting force.

[0038] With the opening of the baffle plate 16, the dust and impurities are finally smoothly pushed into the waste collection box 18. This design effectively avoids the problem of waste accumulation, maintaining the cleanliness and efficiency of the device. In addition, the design of the collection box 18 facilitates regular emptying and maintenance, ensuring the continuous and efficient operation of the entire system.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automotive carpet forming production line, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a housing (2). A plurality of winding drums (3) are fixedly connected inside the two housings (2). A fixed shaft (4) is fixedly connected to the outside of the winding drum (3). The top of the bottom plate (1) is fixedly connected with a support frame (7). The right side of the support frame (7) is fixedly connected with a support plate (8). The top of the support plate (8) is fixedly connected with a drive assembly for providing reciprocating motion to some structures. A follower rod (11) is rotatably connected to the outside of the drive assembly. A sliding scraper (12) is rotatably connected to the outside of the follower rod (11).

2. The automotive carpet forming production line according to claim 1, characterized in that: The drive assembly includes a motor (9). The output end of the motor (9) is fixedly connected with a drive shaft (10). The outside of the drive shaft (10) is fixedly connected inside the follower rod (11).

3. A production line for forming an automotive carpet according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with an electric push rod one (13). A sliding plate (14) is slidably connected to the front side of the electric push rod one (13). A collecting plate (15) is fixedly connected inside the housing (2). A shielding plate (16) is rotatably connected to the front side of the collecting plate (15). A rotating shaft (17) is fixedly connected inside the shielding plate (16). A waste collecting box (18) is rotatably connected to the outside of the rotating shaft (17).

4. The automotive carpet forming production line according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with a plurality of electric push rods two (19). The same side of the two electric push rods two (19) is fixedly connected with a pneumatic guide rail one (20).

5. A production line for forming automotive carpets according to claim 4, characterized in that: A sliding block one (21) is slidably connected to the outside of the pneumatic guide rail one (20). A pneumatic guide rail two (22) is fixedly connected inside the pneumatic guide rail one (20).

6. The automotive carpet forming production line according to claim 1, characterized in that: An expansion rod (6) is slidably connected inside the fixed shaft (4). A spring (5) is fixedly connected to the outside of the expansion rod (6). The inside of the fixed shaft (4) is fixedly connected to the outside of the spring (5).

7. A production line for forming an automotive carpet according to claim 3, characterized in that: The outside of the sliding plate (14) is slidably connected inside the collecting plate (15).

8. A production line for forming automotive carpets according to claim 5, characterized in that: A sliding block two (23) is slidably connected to the outside of the pneumatic guide rail two (22). A cutting blade (24) is fixedly connected to the bottom of the sliding block two (23).

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