Take-up device for copper-based silver-plated wire stranding
The control mechanism for copper-clad silver wire winding addresses uneven tension issues by real-time tension adjustment, improving winding safety and quality.
Patent Information
- Application Number
- CN202422343832.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-25
AI Technical Summary
During the winding process, silver-plated copper stranded wires may cause damage or insufficient winding compactness due to constant changes in tension, which affects safety and quality.
Control components are used to detect and adjust the winding tension of the silver-plated copper stranded wire in real time, including electronic tension gauge, control ring, push rod motor and moving components to ensure that the silver-plated copper stranded wire is evenly wound on the winding roller.
High-precision tension control during the winding process of silver-plated copper stranded wire is realized, which avoids damage and improves the safety and quality of winding.
Smart Images

Figure CN223102354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper-based silver-plated stranded wire winding, in particular to a winding device for copper-based silver-plated stranded wire. Background Art
[0002] Copper-based silver-plated stranded wire, usually referred to as silver-plated copper stranded wire, is generally made of multiple silver-plated copper single wires twisted together according to certain rules to form a stranded wire with certain strength and flexibility.
[0003] During the winding process of the silver-plated copper stranded wire, the silver-plated copper stranded wire is mainly wound around the outer wall of the winding roller by the rotation of the winding roller. During the winding process of the silver-plated copper stranded wire, the thickness of the silver-plated copper stranded wire wound around the outer wall of the winding roller continues to increase, so that the tension of the silver-plated copper stranded wire is unevenly distributed, and the copper wire material is fragile and easily stretched and deformed, resulting in the silver-plated copper stranded wire being damaged or insufficiently compacted due to the continuous change of tension during the winding process, thereby reducing the safety and quality of the winding of the silver-plated copper stranded wire. Utility Model Content
[0004] The utility model aims to provide a winding device for a copper-based silver-plated stranded wire, so as to solve the problem in the background art that the silver-plated copper stranded wire is damaged or the winding compactness is insufficient due to the continuous change of tension during the winding process.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire take-up device for a copper-based silver-plated stranded wire, comprising a bottom plate and a silver-plated copper stranded wire, the bottom plate being provided with a mounting frame, the mounting frame being provided with a take-up roller for taking up the silver-plated copper stranded wire, the mounting frame being provided with a rotating motor for driving the take-up roller to rotate, and further comprising a control component arranged on the bottom plate for controlling the tension during the taking-up process of the silver-plated copper stranded wire;
[0006] The control component includes two symmetrically arranged fixed plates fixedly connected to the bottom plate on one side close to the winding roller, an electronic tensile gauge is connected between the two fixed plates through a driving component, and the electronic tensile gauge is connected to a control ring through a detection rod on the side close to the silver-plated copper stranded wire. The control ring is provided with a connecting component for facilitating the threading and connection of the silver-plated copper stranded wire.
[0007] The connecting assembly comprises a connecting hole opened on the side wall of the control ring, and a connecting plate is connected to one side of the connecting hole relative to the two side walls via a connecting shaft.
[0008] A torsion spring is arranged on the side wall of the connecting shaft.
[0009] The driving component includes a driving plate disposed between two fixing plates. A driving rod is slidably connected to one side of the driving plate close to the electronic tensiometer. One end of the driving rod is connected to the electronic tensiometer. A push rod motor is provided on the side of the driving plate away from the electronic tensiometer, and the output end of the push rod motor is connected to the driving rod. A moving component for moving the driving plate is provided between the two fixing plates.
[0010] The moving component includes a guide rod and a threaded rod disposed between two fixing plates. The guide rod and the threaded rod are arranged in parallel at intervals. A moving plate is connected to the side walls of the guide rod and the threaded rod. The guide rod is slidably connected to the corresponding moving plate, and the threaded rod is threadedly connected to the corresponding moving plate. And one side of the two moving plates facing each other is connected to the driving plate.
[0011] One of the two fixing plates is provided with a driving motor, and the output end of the driving motor is connected to the threaded rod.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] Through the setting of the control component, the present utility model can detect and control the winding tension of the silver-plated copper stranded wire in real time, quickly and with high precision during the winding process of the silver-plated copper stranded wire, thereby avoiding damage or insufficient winding compactness of the silver-plated copper stranded wire due to continuous changes in tension, and further improving the safety and quality of the winding of the silver-plated copper stranded wire. Description of the Drawings
[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0015] Figure 2 is a schematic diagram of the silver-plated copper stranded wire winding structure of the present utility model;
[0016] Figure 3 is a schematic diagram of the driving component structure of the present utility model;
[0017] Figure 4 is Figure 3 the enlarged view at A in
[0018] In the figure: 101, silver-plated copper stranded wire; 102, mounting frame; 103, winding roller; 104, rotating motor; 105, bottom plate; 201, fixing plate; 202, electronic tensiometer; 203, control ring; 204, detection rod; 301, connection hole; 302, connection shaft; 303, connecting plate; 401, driving plate; 402, push rod motor; 501, guide rod; 502, threaded rod; 503, moving plate; 504, driving motor. Detailed Description of the Embodiment
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0020] Embodiment 1
[0021] Please refer to Figures 1-4 , a take-up device for copper-based silver-plated wire stranding shown in the figure, includes a bottom plate 105 and a silver-plated copper stranding 101. The bottom plate 105 is provided with a mounting frame 102. The mounting frame 102 is provided with a take-up roller 103 for taking up the silver-plated copper stranding 101. The mounting frame 102 is provided with a rotating motor 104 for driving the take-up roller 103 to rotate. It further includes a control component disposed on the bottom plate 105 for controlling the tension during the take-up process of the silver-plated copper stranding 101.
[0022] The control component includes two symmetrically arranged fixing plates 201 fixedly connected to one side of the bottom plate 105 close to the take-up roller 103. An electronic tension gauge 202 is connected between the two fixing plates 201 through a driving component. One side of the electronic tension gauge 202 close to the silver-plated copper stranding 101 is connected with a control ring 203 through a detection rod 204. The control ring 203 is provided with a connection component for facilitating the threading and connection of the silver-plated copper stranding 101.
[0023] It should be noted here that: through the setting of the control component, during the take-up process of the silver-plated copper stranding 101, the take-up tension of the silver-plated copper stranding 101 can be detected and controlled in real time, quickly, and with high precision, thereby avoiding damage or insufficient take-up compactness of the silver-plated copper stranding 101 due to continuous changes in tension, and further improving the safety and quality of the take-up of the silver-plated copper stranding 101.
[0024] It is worth noting that: through a load sensor and corresponding electronic circuits, the electronic tension gauge 202 can accurately measure the tension applied to an object and output the result in the form of a digital signal. As a prior art, its specific structure and working principle have been mastered by those skilled in the art and will not be elaborated here.
[0025] Please refer to Figure 3 and Figure 4 , the connection component shown in the figure includes a connection hole 301 opened on the side wall of the control ring 203. One side of the two opposite side walls of the connection hole 301 is connected with a connecting plate 303 through a connecting shaft 302.
[0026] It should be noted here that: through the setting of the connection component, it is convenient to thread and connect the silver-plated copper stranding 101.
[0027] It should be noted that: one end of the connecting plate 303 far from the connecting shaft 302 is provided with an inclined surface. At the same time, an inclined surface is also provided on one side of the connecting hole 301 close to the inclined surface of the connecting plate 303, so as to limit the rotation of the connecting plate 303 by the abutting action of the two inclined surfaces.
[0028] Please refer to Figure 3 and Figure 4 , a torsion spring is provided on the side wall of the connecting shaft 302 in the figure but not shown here;
[0029] It should be noted here that: through the setting of the torsion spring, it is convenient to drive the connecting plate 303 to reset.
[0030] Please refer to Figure 3 , the driving assembly in the figure includes a driving plate 401 arranged between two fixing plates 201. A driving rod is slidably connected to one side of the driving plate 401 close to the electronic tensiometer 202. One end of the driving rod is connected to the electronic tensiometer 202. A push rod motor 402 is provided on the side of the driving plate 401 far from the electronic tensiometer 202. The output end of the push rod motor 402 is connected to the driving rod. A moving assembly for moving the driving plate 401 is provided between the two fixing plates 201;
[0031] It should be noted here that: through the setting of the driving assembly, it is convenient to move the control ring 203 during the process of the tension change of the silver-plated copper stranded wire 101.
[0032] Working principle: When winding the silver-plated copper stranded wire 101, first connect one end of the silver-plated copper stranded wire 101 to the side wall of the winding roller 103, and then use the connecting assembly to pass the side wall of the silver-plated copper stranded wire 101 through the control ring 203. After the silver-plated copper stranded wire 101 is connected, start the rotating motor 104 to drive the winding roller 103 to rotate. During the rotation of the winding roller 103, the winding of the silver-plated copper stranded wire 101 is realized. And under the action of the moving assembly, it is ensured that the silver-plated copper stranded wire 101 can be evenly wound on the side wall of the winding roller 103 during the winding process, thereby ensuring the winding quality of the silver-plated copper stranded wire 101;
[0033] At the same time, during the winding process of the silver-plated copper stranded wire 101, the silver-plated copper stranded wire 101 forms a downward pressure on the control ring 203 under the action of its tension, causing the control ring 203 to generate a downward pulling force. At this time, the electronic tensiometer 202 can be used to detect the downward pulling force of the control ring 203 in real time, so as to obtain the tension of the silver-plated copper stranded wire 101 in real time;
[0034] As the silver-plated copper stranded wire 101 is continuously wound up, the thickness of the silver-plated copper stranded wire 101 wound around the side wall of the winding roller 103 increases continuously, which causes the tension of the silver-plated copper stranded wire 101 to change during the winding process. When the electronic tensiometer 202 detects that the tension of the control ring 203 becomes larger, it is determined that the tension of the silver-plated copper stranded wire 101 is greater than the set requirement. At this time, through the push of the push rod motor 402, the control ring 203 can be moved closer to the bottom plate 105, thereby reducing the tension of the silver-plated copper stranded wire 101. When the electronic tensiometer 202 detects that the tension of the control ring 203 becomes smaller, it is determined that the tension of the silver-plated copper stranded wire 101 is less than the set requirement. At this time, the push rod motor 402 can drive the control ring 203 to move away from the bottom plate 105 to increase the tension of the silver-plated copper stranded wire 101. Therefore, during the winding process of the silver-plated copper stranded wire 101, the winding tension of the silver-plated copper stranded wire 101 can be detected and controlled in real time, quickly and with high precision, thus avoiding damage or insufficient winding compactness of the silver-plated copper stranded wire 101 due to the continuous change of tension, and further improving the safety and quality of the winding of the silver-plated copper stranded wire 101.
[0035] Embodiment 2
[0036] Please refer to Figure 1 and Figure 4 This embodiment further illustrates Embodiment 1. The moving component in the figure includes a guide rod 501 and a threaded rod 502 arranged between two fixing plates 201. The guide rod 501 and the threaded rod 502 are arranged in parallel at intervals. A moving plate 503 is connected to the side walls of the guide rod 501 and the threaded rod 502. The guide rod 501 is slidably connected to the corresponding moving plate 503, and the threaded rod 502 is threadedly connected to the corresponding moving plate 503. And one side of the two moving plates 503 facing each other is connected to the driving plate 401.
[0037] It should be noted here that: through the setting of the moving component, during the rotation of the driving motor 504, the threaded rod 502 will be driven to rotate. Under the action of the threaded meshing transmission between the threaded rod 502 and the moving plate 503 and the guiding action of the guide rod 501, the driving plate 401 will be driven to move, thereby further driving the control ring 203 to move. During the movement of the control ring 203, the silver-plated copper stranded wire 101 can be evenly wound around the side wall of the winding roller 103. Therefore, while realizing the detection and control of the winding tension of the silver-plated copper stranded wire 101, the winding quality of the silver-plated copper stranded wire 101 is ensured.
[0038] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A wire take-up device for copper-based silver-plated stranded wire, comprising: A bottom plate (105) and a silver-plated copper stranded wire (101), wherein the bottom plate (105) is provided with a mounting frame (102), the mounting frame (102) is provided with a winding roller (103) for winding the silver-plated copper stranded wire (101), and the mounting frame (102) is provided with a rotating motor (104) for driving the winding roller (103) to rotate; It is characterized by further comprising: A control component disposed on the bottom plate (105) for controlling the tension during the winding process of the silver-plated copper stranded wire (101); The control component comprises two symmetrically arranged fixed plates (201) fixedly connected to a side of a bottom plate (105) close to a winding roller (103); an electronic tensiometer (202) is connected between the two fixed plates (201) via a driving component; a side of the electronic tensiometer (202) close to the silver-plated copper stranded wire (101) is connected to a control ring (203) via a detection rod (204); and the control ring (203) is provided with a connection component for facilitating the threading and connection of the silver-plated copper stranded wire (101).
2. The take-up device for copper-based silver-plated wire stranding according to claim 1, characterized in that: The connection assembly comprises a connection hole (301) formed on a side wall of the control ring (203); one side of the connection hole (301) relative to the two side walls is connected to a connection plate (303) via a connection shaft (302).
3. The wire take-up device for copper-based silver-plated stranded wires according to claim 2, characterized in that: A torsion spring is provided on the side wall of the connecting shaft (302).
4. The take-up device for copper-based silver-plated wire stranding according to claim 1, characterized in that: The driving assembly comprises a driving plate (401) arranged between two fixed plates (201); a driving rod is slidably connected to a side of the driving plate (401) close to the electronic tensiometer (202); one end of the driving rod is connected to the electronic tensiometer (202); a push rod motor (402) is arranged on a side of the driving plate (401) away from the electronic tensiometer (202); an output end of the push rod motor (402) is connected to the driving rod; and a moving assembly for moving the driving plate (401) is arranged between the two fixed plates (201).
5. The take-up device for copper-based silver-plated wire stranding according to claim 4, characterized in that: The moving assembly comprises a guide rod (501) and a threaded rod (502) arranged between two fixed plates (201); the guide rod (501) and the threaded rod (502) are arranged in parallel and spaced apart; the side walls of the guide rod (501) and the threaded rod (502) are connected to a moving plate (503); the guide rod (501) is slidably connected to the corresponding moving plate (503); the threaded rod (502) is threadedly connected to the corresponding moving plate (503); and opposite sides of the two moving plates (503) are connected to the driving plate (401).
6. The wire take-up device for copper-based silver-plated wire stranding according to claim 5, characterized in that: One of the two fixing plates (201) is provided with a driving motor (504), and an output end of the driving motor (504) is connected to the threaded rod (502).
Citation Information
Cited By
Micro-tension take-up device for silver-plated alloy welding wires
CN120734139A