Automatic feeding device for fruit juice processing solid and liquid materials
The fruit juice processing device addresses the challenge of inconsistent solid ingredient distribution by using a rotating blade and cutting mechanism to ensure precise and controlled addition of coconut meat, improving product quality and preventing mechanical issues.
Patent Information
- Application Number
- CN202422963626.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The existing automatic feeding device for juice processing solid-liquid feeding is difficult to control the filling amount of coconut pulp, resulting in unstable product quality.
A juice processing solid-liquid automatic feeding device is designed, including a feeding mechanism, which uses a baffle structure composed of a scraper and a cutter to drive the scraper to rotate through a motor drive the rotating shaft to realize quantitative material collection of coconut pulp, and then mix it with the juice and enter the filling mechanism.
The quantitative filling of coconut pulp is achieved, the quality stability of juice products is improved, and the motor damage and material staples are prevented.
Smart Images

Figure CN223102722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fruit juice processing, and more specifically, to an automatic feeding device for solid-liquid materials in fruit juice processing. Background Technique
[0002] The last step of the fruit juice processing process is to fill the fruit juice for easy transportation and sale of the fruit juice.
[0003] To improve the taste of the fruit juice, during the filling process of the fruit juice, solids such as coconut pulp are added to the fruit juice. Currently, the existing automatic feeding device for solid-liquid materials in fruit juice filling machines mixes the fruit juice and coconut pulp in a large material tank, and then fills the bottles separately through the filling device. However, the mass of the coconut pulp is relatively higher than that of the fruit juice, and it is easy for the coconut pulp to sink to the bottom when the fruit juice and coconut pulp are mixed in a large material tank. It is difficult to control the filling amount of the coconut pulp during filling, thus affecting the product quality. In view of this, we propose an automatic feeding device for solid-liquid materials in fruit juice processing. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet the actual needs, and provide an automatic feeding device for solid-liquid materials in fruit juice processing to solve the technical problem that it is difficult to control the filling amount of coconut pulp in the existing automatic feeding device for solid-liquid materials in fruit juice processing.
[0005] To solve the above technical problems, the utility model provides the following technical solution: An automatic feeding device for solid-liquid materials in fruit juice processing, including a filling machine body. The filling machine body includes a machine table. A transportation mechanism is provided on the machine table. A filling mechanism is provided on top of the transportation mechanism. It further includes a feeding mechanism, and the feeding mechanism is provided on top of the filling mechanism.
[0006] The feeding mechanism includes a support frame. The support frame is provided on top of the filling mechanism. On one side of the top of the support frame, a material bucket A is fixedly installed. At the bottom of the material bucket A, there is a material taking bin with a cylindrical cross-section. An inlet is opened at the top of the material taking bin, and the inlet is communicated with the inner cavity at the bottom of the material bucket A. A rotating shaft passes through the material taking bin. A number of scraping plates are equally spaced and fixedly connected to the surface of the rotating shaft. The opposite ends of the scraping plates are tangent to the inner wall of the material taking bin. On one side of the bottom of the material taking bin, there is a discharge port. The bottom of the discharge port is communicated with an aggregate bin. The bottom of the aggregate bin is communicated with the inlet of the filling mechanism. On the other side of the top of the support frame, a material bucket B is fixedly installed. The material bucket B is communicated with a conveying pipe at the bottom. One end of the conveying pipe is communicated with one side of the aggregate bin. An electric valve is provided on the conveying pipe. On one side of the bottom of the support frame, a motor is installed. One end of the rotating shaft extends outside the material taking bin and is fixedly connected to the output end of the motor.
[0007] Preferably, a cutting knife is provided at one end of the scraper opposite to the inner wall of the material taking bin, and the cutting edge of the cutting knife is tangent to the inner wall of the material taking bin.
[0008] Preferably, a baffle is provided on the inner wall of one side of the feed inlet opposite to the cutting knife.
[0009] Preferably, the baffle includes a cutting plate and an arc plate. One side of the arc plate is fixedly connected to the inner wall of one side of the bottom of the feed inlet, and the cutting plate is arranged at the bottom of the arc plate.
[0010] Preferably, the cutting plate is in a pointed shape with a width gradually decreasing from one side of the bottom of the feed inlet to the cutting knife, and the arc plate is in an arc-shaped surface shape gradually bending from one side of the feed inlet to the pointed end of the cutting plate.
[0011] Preferably, a material taking cavity is formed on the opposite side of adjacent two scrapers, and the width between the opposite ends of adjacent two scrapers is greater than the width of the discharge port.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. For the feeding mechanism designed by the present utility model, the coconut pulp enters the material taking cavity formed on the opposite side of adjacent two scrapers from the bottom of the material barrel A through the feed inlet at the top of the material taking bin. The motor drives the rotating shaft and the scraper to rotate, so that the material taking cavity filled with coconut pulp rotates to the discharge port and enters the aggregate bin from the discharge port. At the same time, a new material taking cavity rotates to the feed inlet to receive the coconut pulp, realizing the quantitative material taking of the coconut pulp. Meanwhile, the electric valve is driven to open, and the juice enters the aggregate bin from the material barrel B through the conveying pipe and is mixed with the coconut pulp and flows into the filling mechanism for filling, so that the quantity of the coconut pulp during each filling is kept constant, improving the quality of the product.
[0014] 2. The present utility model also designs a baffle composed of a cutting plate and an arc plate. The cutting plate, which is in a pointed shape with a width gradually decreasing from one side of the bottom of the feed inlet to the cutting knife, cooperates with the cutting knife to cut off the coconut pulp stuck between the end of the scraper and the inner wall of the material taking bin, preventing the motor from being damaged due to coconut pulp jamming. The arc plate, which is in an arc-shaped surface shape gradually bending from one side of the feed inlet to the pointed end of the cutting plate, facilitates the coconut pulp to enter the material taking cavity and prevents the coconut pulp from being placed on the cutting plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the overall assembly structure schematic diagram of the present utility model;
[0016] Figure 2 is the structure schematic diagram of the feeding mechanism of the present utility model;
[0017] Figure 3 is the material taking and discharging schematic diagram of the present utility model;
[0018] Figure 4 isFigure 3 Partial enlarged schematic diagram at position A in the middle.
[0019] Description of the reference numerals in the figure:
[0020] 1. Filling machine body; 101. Machine table; 102. Transportation mechanism; 103. Filling mechanism; 2. Feeding mechanism; 201. Support frame; 202. Bucket A; 203. Material taking bin; 2031. Feeding port; 2032. Discharging port; 204. Rotating shaft; 205. Scraper; 2051. Cutting knife; 206. Aggregate bin; 207. Bucket B; 208. Baffle; 2081. Cutting plate; 2082. Arc plate; 209. Delivery pipe; 210. Electric valve; 211. Motor. Detailed implementation mode
[0021] As Figures 1 to 4 shown, an automatic feeding device for solid-liquid materials in juice processing related to the present utility model includes a filling machine body 1 and a feeding mechanism 2.
[0022] As Figure 1 shown, the filling machine body 1 includes a machine table 101, a transportation mechanism 102 is arranged on the machine table 101, and a filling mechanism 103 is arranged on the top of the transportation mechanism 102. In this embodiment, the filling machine body 1 is an existing juice filling device on the market. The transportation mechanism 102 is used to transport bottles, and the filling mechanism 103 is used to fill juice into the bottles.
[0023] As Figures 1 to 4 shown, the feeding mechanism 2 is arranged on the top of the filling mechanism 103.
[0024] Specifically, as Figures 1 to 3As shown in the figure, the feeding mechanism 2 includes a support frame 201, which is arranged on the top of the filling mechanism 103. On one side of the top of the support frame 201, a material bucket A202 is fixedly installed. At the bottom of the material bucket A202, there is a material taking bin 203 with a cylindrical cross-section. At the top of the material taking bin 203, there is a feeding port 2031, and the feeding port 2031 is communicated with the inner cavity at the bottom of the material bucket A202. A rotating shaft 204 is arranged in the material taking bin 203. On the surface of the rotating shaft 204, a number of scraping plates 205 are fixedly connected at equal intervals. At the opposite ends of the number of scraping plates 205, they are all tangent to the inner wall of the material taking bin 203. On one side of the bottom of the material taking bin 203, there is a discharge port 2032, and at the bottom of the discharge port 2032, there is an aggregate bin 206 communicated. The bottom of the aggregate bin 206 is communicated with the filling mechanism 103. On the other side of the top of the support frame 201, a material bucket B207 is fixedly installed. The material bucket B207 is communicated with a conveying pipe 209 at the bottom. One end of the conveying pipe 209 is communicated with one side of the aggregate bin 206. An electric valve 210 is arranged on the conveying pipe 209. On one side of the bottom of the support frame 201, a motor 211 is installed. One end of the rotating shaft 204 extends to the outside of the material taking bin 203 and is fixedly connected to the output end of the motor 211. Pour the coconut pulp and fruit juice into the material bucket A202 and the material bucket B207 respectively. The coconut pulp enters the material taking cavity formed by the opposite sides of two adjacent scraping plates 205 from the bottom of the material bucket A202 through the feeding port 2031 at the top of the material taking bin 203. Drive the motor 211 through an external control mechanism. The motor 211 drives the rotating shaft 204 to rotate, driving the scraping plates 205 to rotate, so that the material taking cavity filled with coconut pulp rotates to the discharge port 2032 and enters the aggregate bin 206 from the discharge port 2032. At the same time, a new material taking cavity rotates to the feeding port 2031 to receive the coconut pulp, realizing the quantitative material taking of the coconut pulp. Drive the electric valve 210 to open through an external control mechanism. The fruit juice enters the aggregate bin 206 from the material bucket B207 through the conveying pipe 209 and is mixed with the coconut pulp and flows into the filling mechanism for filling.
[0025] Further, as Figure 3 、 Figure 4 shown, at the opposite end of the scraping plate 205 and the inner wall of the material taking bin 203, there is a cutting knife 2051. The cutting edge end of the cutting knife 2051 is tangent to the inner wall of the material taking bin 203, preventing the coconut pulp from falling from the material taking cavity during the rotation of the scraping plate 205. The cutting knife 2051 is used to cut off the coconut pulp stuck between the end of the scraping plate 205 and the inner wall of the material taking bin 203.
[0026] Furthermore, as Figure 3 、 Figure 4As shown in the figure, a baffle 208 is provided on the inner wall on the side opposite to the feed inlet 2031 and the cutting knife 2051. The baffle 208 includes a cutting plate 2081 and an arc plate 2082. One side of the arc plate 2082 is fixedly connected to the inner wall of the bottom side of the feed inlet 2031. The cutting plate 2081 is provided at the bottom of the arc plate 2082. The cutting plate 2081 is in a pointed shape with a width gradually decreasing from the bottom side of the feed inlet 2031 to the cutting knife 2051. The arc plate 2082 is in an arc-shaped surface that gradually bends from one side of the feed inlet 2031 to the pointed end of the cutting plate 2081. The rotation of the scraping plate 205 drives the cutting knife 2051 to move towards the baffle 208. The cutting plate 2081, which is in a pointed shape with a width gradually decreasing from the bottom side of the feed inlet 2031 to the cutting knife 2051, cooperates with the cutting knife 2051 to cut off the coconut pulp stuck between the end of the scraping plate 205 and the inner wall of the material taking bin 203, preventing the damage of the motor 211 caused by the stuck coconut pulp. The arc plate 2082, which is in an arc-shaped surface that gradually bends from one side of the feed inlet 2031 to the pointed end of the cutting plate 2081, facilitates the entry of coconut pulp into the material taking cavity and prevents the coconut pulp from resting on the cutting plate 2081.
[0027] Furthermore, as Figure 3 shown in the figure, a material taking cavity is formed between the opposite sides of two adjacent scraping plates 205, and the width between the opposite ends of two adjacent scraping plates 205 is greater than the width of the discharge port 2032, so that the scraping plate 205 has enough time to discharge the coconut pulp from the discharge port 2032 during discharging, and at the same time, it also prevents the simultaneous discharging of two material taking cavities, resulting in an excessive content of coconut pulp.
[0028] Working principle: This embodiment provides an automatic feeding device for solid-liquid materials in juice processing. When in use, pour coconut pulp and juice into the material buckets A202 and B207 respectively. The coconut pulp enters the material taking cavity formed between the opposite sides of two adjacent scraping plates 205 from the bottom of the material bucket A202 through the feed inlet 2031 at the top of the material taking bin 203 and via the arc plate 2082. Drive the motor 211 through an external control mechanism. The motor 211 drives the rotating shaft 204 to rotate, driving the scraping plate 205 to rotate, so that the material taking cavity filled with coconut pulp rotates to the discharge port 2032 and enters the aggregate bin 206 from the discharge port 2032. During this process, the rotation of the scraping plate 205 drives the cutting knife 2051 to move towards the baffle 208, and cooperates with the cutting plate 2081 to cut off the coconut pulp stuck between the end of the scraping plate 205 and the inner wall of the material taking bin 203. At the same time, a new material taking cavity rotates to the feed inlet 2031 to receive the coconut pulp, realizing the quantitative feeding of coconut pulp. Drive the electric valve 210 to open through an external control mechanism, and the juice enters the aggregate bin 206 from the material bucket B207 through the conveying pipe 209 and is mixed with the coconut pulp and flows into the filling mechanism for filling.
[0029] The embodiments disclosed in the present utility model are preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of the present utility model, they are within the protection scope of the present utility model.
Claims
1. An automatic feeding device for solid and liquid materials in juice processing, comprising a filling machine body (1), the filling machine body (1) includes a machine table (101), a transportation mechanism (102) is provided on the machine table (101), and a filling mechanism (103) is provided on top of the transportation mechanism (102), characterized in that, It further includes a feeding mechanism (2), and the feeding mechanism (2) is arranged on the top of the filling mechanism (103); The feeding mechanism (2) includes a support frame (201), the support frame (201) is arranged on the top of the filling mechanism (103), a material bucket A (202) is fixedly installed on one side of the top of the support frame (201), a material taking bin (203) with a cylindrical cross-section is arranged at the bottom of the material bucket A (202), a feeding port (2031) is opened at the top of the material taking bin (203), the feeding port (2031) is communicated with the inner cavity at the bottom of the material bucket A (202), a rotating shaft (204) is arranged in the material taking bin (203), a plurality of scraping plates (205) are fixedly connected to the surface of the rotating shaft (204) at equal intervals, opposite ends of the plurality of scraping plates (205) are tangent to the inner wall of the material taking bin (203), a discharge port (2032) is arranged on one side of the bottom of the material taking bin (203), a collecting bin (206) is communicated with the bottom of the discharge port (2032), the bottom of the collecting bin (206) is communicated with the filling mechanism (103), a material bucket B (207) is fixedly installed on the other side of the top of the support frame (201), for the material bucket B (207), a conveying pipe (209) is communicated with the bottom of the material bucket B (207), one end of the conveying pipe (209) is communicated with one side of the collecting bin (206), an electric valve (210) is arranged on the conveying pipe (209), and a motor (211) is installed on one side of the bottom of the support frame (201) through, one end of the rotating shaft (204) extends to the outside of the material taking bin (203) and is fixedly connected to the output end of the motor (211).
2. The automatic feeding device for solid-liquid materials in juice processing according to claim 1, wherein, A cutting knife (2051) is arranged at the opposite end of the scraping plate (205) and the inner wall of the material taking bin (203), and the cutting edge end of the cutting knife (2051) is tangent to the inner wall of the material taking bin (203).
3. An automatic feeding device for solid-liquid materials in juice processing according to claim 2, characterized in that, A baffle plate (208) is arranged on the inner wall on the opposite side of the feeding port (2031) and the cutting knife (2051).
4. An automatic feeding device for solid-liquid materials in juice processing according to claim 3, characterized in that, The baffle plate (208) includes a cutting plate (2081) and an arc plate (2082), one side of the arc plate (2082) is fixedly connected to the inner wall on one side of the bottom of the feeding port (2031), and the cutting plate (2081) is arranged at the bottom of the arc plate (2082).
5. An automatic feeding device for solid-liquid materials in juice processing according to claim 4, characterized in that, The cutting plate (2081) is in a pointed shape with a gradually decreasing width from one side of the bottom of the feeding port (2031) to the cutting knife (2051), and the arc plate (2082) is in an arc-shaped surface shape with a gradually bending from one side of the feeding port (2031) to the pointed end of the cutting plate (2081).
6. The automatic feeding device for solid and liquid materials in juice processing according to claim 2, wherein, A material taking cavity is formed between the opposite surfaces of two adjacent scraping plates (205), and the width between the opposite ends of two adjacent scraping plates (205) is greater than the width of the discharge port (2032).