High-fluffiness warm-keeping velvet-feeling gauze and textile product
A five-layer fabric with diverse yarns and interlacing patterns addresses warmth and breathability issues in traditional fabrics, offering enhanced softness, warmth, and durability for baby clothing and home textiles.
Patent Information
- Application Number
- CN202422055210.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Existing gauzes are difficult to meet the high requirements of autumn and winter in terms of warming performance, and increasing the number of layers will lead to heavy and impermeable fabrics, affecting wear comfort, and insufficient wear resistance and wrinkle resistance, which will affect service life.
The velvet-like gauze with five-layer structure is adopted, and the warp weft yarns are made of different types of yarns, which form hanging point structure and plain weave tissue through interval changing layers, combining ring yarns and chenilles to enhance interlayer connection and fluffy.
It achieves high fluffy, soft, moisture-absorbing and breathable, and has good warmth. It is suitable for air-conditioned rooms in autumn and winter and summer, improving the durability and comfort of gauze.
Smart Images
Figure CN223103167U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of gauze, especially to fluffy and warm flannel-like gauze and textile products. Background Art
[0002] Due to its high moisture absorption, high breathability and soft hand feeling, gauze has become one of the most frequently used fabrics in baby clothes and baby products; Conventional 6-layer gauze is used in summer air-conditioned rooms, and warmer gauze is needed in autumn or when it turns cold; While the weaving process of higher-layer gauze is more complex, the higher the number of layers, the thicker the fabric, and the weaving efficiency needs to be further improved.
[0003] In addition, conventional multi-layer gauze often fails to meet the high requirements for warmth retention in autumn and winter or cold environments. Although increasing the number of layers can improve warmth retention, it will also cause problems such as heavy and airtight fabric, affecting wearing comfort; Due to the single structure and limited number of layers, traditional gauze often fails to meet the high requirements for warmth retention in autumn and winter or cold environments. Although increasing the number of layers can improve warmth retention, it will also cause problems such as heavy and airtight fabric, affecting wearing comfort; Due to the limitations of yarn materials or weaving processes, the abrasion resistance, wrinkle resistance and washability of some traditional gauzes may not be ideal, and problems such as pilling, deformation or fading are likely to occur after long-term use, affecting service life and user experience.
[0004] Therefore, there is a need for fluffy and warm gauze and textile products to fill the market gap. Summary of the Utility Model
[0005] In order to overcome the deficiencies of the prior art, this application provides fluffy and warm flannel-like gauze and textile products. The flannel-like gauze is provided with a five-layer structure, and different types of yarns are used for the warp and weft yarns in the five-layer structure, obtaining a flannel-like gauze with a high fluffiness and warmth retention, having a gauze-like appearance structure on one side and a flannel-like structure on the other side. The middle layer of the flannel-like gauze is in a fluffy state, having the effects of being fluffy and soft, moisture-absorbing and breathable, and having good warmth retention; In addition, the flannel-like gauze is suitable for use as a blanket for changing seasons in autumn and winter and in summer air-conditioned rooms.
[0006] The technical solution adopted by this application to solve its technical problems is:
[0007] The first object of this application is to provide fluffy and warm flannel-like gauze, including a first yarn layer, a second yarn layer, a third yarn layer, a fourth yarn layer, and a fifth yarn layer stacked together in sequence;
[0008] The warp yarns of the second yarn layer and the warp yarns of the third yarn layer are connected by forming a hanging point structure through interval layer-changing interweaving;
[0009] The warp yarns of the third yarn layer and the warp yarns of the fourth yarn layer are connected by forming a hanging point structure through interleaving with layer change at intervals.
[0010] The weft yarns of the third yarn layer and the weft yarns of the fourth yarn layer adopt slub yarns.
[0011] In some embodiments, the interleaving with layer change at intervals is performed by interleaving yarns at intervals of 0.5 - 1 cm.
[0012] In some embodiments, the first yarn layer and the second yarn layer are connected by a hanging point structure.
[0013] In some embodiments, the warp yarns of the first yarn layer and the warp yarns of the second yarn layer are interleaved with layer change at an interval of 1 cm to generate a hanging point structure.
[0014] In some embodiments, the weft yarns of the first yarn layer and the weft yarns of the second yarn layer adopt compact spun cotton yarns.
[0015] In some embodiments, the first yarn layer, the second yarn layer, the third yarn layer, the fourth yarn layer, and the fifth yarn layer adopt a plain weave structure.
[0016] In some embodiments, the fourth yarn layer and the fifth yarn layer are connected by a hanging point structure, and the weft yarns of the fifth yarn layer adopt chenille yarns.
[0017] In some embodiments, the warp yarns of the second yarn layer are interleaved with the warp yarns of the fourth yarn layer and the warp yarns of the fifth yarn layer at intervals of 2.5 - 3 cm with layer change.
[0018] In some embodiments, the warp yarns of the first yarn layer are interleaved with the warp yarns of the third yarn layer, the fourth yarn layer, and the fifth yarn layer at intervals of 2.5 - 3 cm with layer change.
[0019] The second object of the present application is to provide a textile product, including the fluffy gauze as described above.
[0020] The beneficial effects of the present application are as follows:
[0021] 1. For the fluffy gauze described in the present application, a five - layer structure is set, and different types of yarns are used for the warp and weft yarns in the five - layer structure, obtaining a fluffy gauze with a gauze - like appearance structure on one side and a fluffy structure on the other side, which is highly fluffy and warm. The middle layer of the fluffy gauze is in a fluffy state, having the effects of being fluffy and soft, moisture - absorbing and breathable, and having good warmth retention.
[0022] 2. When the fluffy gauze described in the present application is prepared into a textile product, it can be used as a blanket for the transitional seasons of autumn and winter and in air - conditioned rooms in summer. Description of the Drawings
[0023] The present application will be further described below in conjunction with the accompanying drawings and embodiments.
[0024] Figure 1 It is a schematic structural diagram (cross-section) of the high-loft and warm velvet-like gauze described in the present application;
[0025] Figure 2 A microscopic partial left view of the high-loft and warm velvet-like gauze described in the present application;
[0026] Figure 3 A fabric sectional view of the high-loft and warm velvet-like gauze described in the present application;
[0027] Figure 4 A schematic structural diagram of the chenille yarn described in the present application;
[0028] Figure 5 A schematic structural diagram of the loop yarn described in the present application;
[0029] Wherein: 1. The first yarn layer; 2. The second yarn layer; 3. The third yarn layer; 4. The fourth yarn layer; 5. The fifth yarn layer; 6. The hanging point structure; 11. The warp yarn; 12. The weft yarn; 13. The chenille yarn; 14. The loop yarn. Detailed Embodiments
[0030] The concept, specific structure and technical effects of the present application will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings, so as to fully understand the purpose, features and effects of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, other embodiments obtained by those skilled in the art without creative efforts shall fall within the scope of protection of the present application. In addition, all the connection / linkage relationships involved in the patent do not refer only to the direct connection of components, but refer to the formation of a more optimal connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the present invention can be combined with each other without conflict.
[0031] As Figure 1-2 shown, the high-loft and warm velvet-like gauze includes a first yarn layer 1, a second yarn layer 2, a third yarn layer 3, a fourth yarn layer 4, and a fifth yarn layer 5 that are sequentially stacked together;
[0032] The warp yarn 11 of the second yarn layer 2 and the warp yarn 11 of the third yarn layer 3 are connected by forming a hanging point structure 6 through interval layer-changing interweaving;
[0033] The warp yarn 11 of the third yarn layer 3 and the warp yarn 11 of the fourth yarn layer 4 are connected by forming a hanging point structure 6 through interval layer-changing interweaving;
[0034] The weft yarns 12 of the third yarn layer 3 and the weft yarns 12 of the fourth yarn layer 4 adopt slub yarns 14.
[0035] Therefore, for the middle third and fourth yarn layers, the weft yarns are all-cotton fancy yarns (slub yarns) with a slub structure. The slub yarns have the characteristics of being fluffy and soft, which can greatly improve the fluffiness and thickness of the middle layer.
[0036] In some embodiments, the spaced layer interweaving is performed by interweaving yarns spaced 0.5 - 1 cm apart.
[0037] Specifically, the warp yarns 11 of the second yarn layer 2 and the warp yarns 11 of the third yarn layer 3 are interwoven at intervals of 0.5 - 1 cm to produce a hanging point structure at the joint.
[0038] The warp yarns 11 of the third yarn layer 3 and the warp yarns 11 of the fourth yarn layer 4 are interwoven at intervals of 0.5 - 1 cm to produce a hanging point structure at the joint.
[0039] In some embodiments, the warp and weft yarn configurations of the velvety gauze are as follows:
[0040] The warp yarns of the first yarn layer 1, the second yarn layer 2, the third yarn layer 3, the fourth yarn layer 4, and the fifth yarn layer 5, and the warp yarns 11 all adopt: 100% cotton 40 - 60s compact spinning, Z twist, 1000 - 1300 turns per meter.
[0041] The weft yarns 12 of the first yarn layer and the weft yarns 12 of the second yarn layer all adopt: 100% cotton 40 - 60s compact spinning, S twist, 1000 - 1300 turns per meter.
[0042] The weft yarns 12 of the third yarn layer and the weft yarns 12 of the fourth yarn layer all adopt: 100% cotton 10s slub yarns.
[0043] The weft yarns 12 of the fifth yarn layer adopt: 100% cotton 18 Nm chenille yarns.
[0044] Specifically, as Figure 4 shown, the chenille yarn is composed of a core yarn and a plush yarn. The core yarn plays a role in consolidating the surface plush yarn and is a conventional pure cotton yarn. The core yarn can be a single yarn or a ply yarn, and the surface of the plush yarn has fluffy hairs.
[0045] Specifically, as Figure 5As shown, the loop yarn is composed of core yarn, decorative yarn and consolidation yarn. The decorative yarn is twisted with the core yarn in an overfeed manner. Under the action of twisting, the overfeed part of the decorative yarn forms a loop, and then a consolidation yarn is added to tighten it in the opposite direction to fix the loop-shaped decorative yarn. The appearance of the yarn is a continuous loop state. The loop yarn is 100% cotton, the decorative yarn is 40s-50s pure cotton compact spinning yarn, the core yarn is 120s / 2-100s / 2 pure cotton compact spinning yarn, and the consolidation yarn is 80s-100s pure cotton compact spinning yarn.
[0046] Therefore, the appearance surface formed by interweaving the first yarn layer and the second yarn layer has the appearance structure of gauze; the appearance surface formed by interweaving the fourth yarn layer and the fifth yarn layer has a velvety structure; and the appearance surface formed by interweaving the third yarn layer and the middle layer has fluffy and soft characteristics.
[0047] During the weaving and use process, the multi-layer gauze is prone to looseness or delamination due to the loose connection between the layers, which affects the use effect and life. In some embodiments, the first yarn layer 1 and the second yarn layer 2 are connected by a hanging point structure 6.
[0048] For example, the warp yarns 11 of the first yarn layer 1 and the warp yarns 11 of the second yarn layer 2 are interlaced with each other at an interval of 1 cm to produce the hanging point structure 6 .
[0049] The fourth yarn layer 4 and the fifth yarn layer 5 are connected by a hanging point structure 6. The warp yarns of the fourth yarn layer 4 and the warp yarns of the fifth yarn layer 5 are interlaced at intervals of 0.5-1 cm to form hanging points to connect the two layers.
[0050] Therefore, by interlacing the layers at intervals, the warp yarns of the two layers of yarn form hanging points at specific positions. These hanging points serve as connecting points between the layers, which enhance the bonding force between the layers and improve the structural stability of the entire gauze.
[0051] In some embodiments, the first yarn layer 1, the second yarn layer 2, the third yarn layer 3, the fourth yarn layer 4, and the fifth yarn layer 5 adopt a plain weave structure.
[0052] Specifically, the plain weave structure is a common fabric weave method, which is characterized by the warp and weft yarns being interwoven every other yarn to form a clear warp and weft interlaced pattern. In the present application, by designing all five yarn layers as plain weave structures, the interweaving density and stability between the layers can be effectively controlled, ensuring that the entire velvety gauze has high fluffy warmth retention performance while still maintaining a compact and durable structure.
[0053] More specifically, adopting a plain weave structure can make the interweaving between each layer of yarns closer, reducing the space for air convection, thereby improving the thermal insulation performance of the fleece gauze. Especially in the third and fourth yarn layers, by using loop yarns with a fluffy structure and combining with the stability of the plain weave, the thermal insulation effect of the gauze is further enhanced.
[0054] In some embodiments, as Figure 3 shown (shown by the dotted suspension point structure 6), the warp yarns 11 of the second yarn layer 2 are interwoven with the warp yarns 11 of the fourth yarn layer 4 and the warp yarns 11 of the fifth yarn layer 5 at an interval of 2.5 - 3 cm for layer change. The warp yarns 11 of the first yarn layer 1 are interwoven with the warp yarns 11 of the third yarn layer, the warp yarns 11 of the fourth yarn layer, and the warp yarns 11 of the fifth yarn layer at an interval of 2.5 - 3 cm for layer change.
[0055] Therefore, by utilizing the staggered connection of yarns between different layers, a stable suspension point structure is formed, thereby enhancing the stability and tightness of the entire gauze structure.
[0056] To sum up, in this application, the first yarn layer, as the outermost layer of the fleece gauze, is located at the outermost layer of the entire fleece gauze and is adjacent to the second yarn layer; the first yarn layer is in direct contact with the human body or other articles, providing a soft gauze appearance.
[0057] The second yarn layer is located below the first yarn layer and above the third yarn layer. The second yarn layer supports the first yarn layer and provides connection points with the third yarn layer.
[0058] The third yarn layer is located between the second yarn layer and the fourth yarn layer; the third yarn layer provides the main part of the intermediate fluffy layer, enhancing the thermal insulation and fluffy effects.
[0059] The fourth yarn layer is located below the third yarn layer and above the fifth yarn layer; the fourth yarn layer, as another key part of the intermediate layer, forms a fluffy structure together with the third yarn layer, further enhancing the fluffiness and thermal insulation of the intermediate layer.
[0060] The fifth yarn layer is located at the innermost layer of the entire fleece gauze and is adjacent to the fourth yarn layer; the fifth yarn layer, as the innermost layer of the fleece gauze, provides a fleece appearance and additional thermal insulation.
[0061] The suspension point structure is distributed between different yarn layers and is formed by interweaving at intervals for layer change. The suspension point structure connects different yarn layers, maintaining the stability and non-looseness of the overall structure.
[0062] The second objective of this application is to provide textile products, including fleece gauze with high fluffiness and thermal insulation; the types of textile products are:
[0063] (1) Baby clothing: Due to the soft, moisture-absorbing, breathable, and warm properties of this gauze, it is very suitable for making close-fitting clothes such as baby underwear, pajamas, and one-piece suits. These clothes can ensure that babies grow up in a comfortable environment while effectively protecting the delicate skin of babies.
[0064] (2) Baby blankets and swaddle blankets: In autumn and winter seasons or in air-conditioned rooms in summer, baby blankets and swaddle blankets are essential items. Because of its high fluffiness and good heat preservation effect, this fleece-like gauze can provide a warm but not overheated sleeping environment for babies and is an ideal choice for making these products.
[0065] (3) Baby bibs and drool bibs: Considering that babies are prone to getting their clothes dirty when eating, this gauze can also be made into bibs and drool bibs. Its moisture-absorbing property and easy-to-clean feature enable parents to easily handle the daily care of babies.
[0066] (4) Air-conditioning quilts and thin quilts: In spring and autumn seasons or in air-conditioned rooms in summer, this fleece-like gauze can be made into air-conditioning quilts and thin quilts. Its light texture and good heat preservation property can neither make users feel stuffy nor effectively resist the coolness at night, providing a comfortable sleeping experience.
[0067] (5) Sofa throws and pillow covers: In the home environment, sofa throws and pillow covers are also common textiles. The soft touch and warm appearance of this gauze can add a touch of warmth and comfort to the home space. At the same time, its durability and easy-to-clean feature are also highly favored by consumers.
[0068] (6) Medical dressings and bandages: In the medical field, the softness and breathability of this fleece-like gauze make it an ideal material for making medical dressings and bandages. Its moisture-absorbing property helps keep the wound dry and reduces the risk of infection; while the fluffy structure can provide soft support for the wound and relieve the discomfort of patients.
[0069] (7) Rehabilitation aids: In rehabilitation treatment, some aids such as hot compress packs and cold compress bags can also be made of this fleece-like gauze. Its good heat preservation property and breathability can ensure the treatment effect while improving the comfort of patients.
[0070] (8) Pet supplies: The growing pet market also provides a new application field for this fleece-like gauze. Such as pet bed pads, pet capes, etc. These products can not only provide a comfortable resting environment for pets but also show the care and attentiveness of pet owners.
[0071] (9) Outdoor supplies: In outdoor activities, such as camping, picnicking, etc., this fleece-like gauze can also be made into lightweight blankets or shawls. Its heat preservation property and portability enable outdoor enthusiasts to stay comfortable while enjoying nature.
[0072] The above is a specific description of the preferred embodiment of the present application. However, the present application is not limited to the described embodiment. Those skilled in the art can make various equivalent deformations or substitutions without departing from the spirit of the present application. These equivalent deformations or substitutions are all included within the scope defined by the claims of the present application.
Claims
1. A velvety gauze with high fluffiness and warmth retention, characterized in that, It includes a first yarn layer (1), a second yarn layer (2), a third yarn layer (3), a fourth yarn layer (4), and a fifth yarn layer (5) stacked on top of each other in sequence; The warp yarns (11) of the second yarn layer (2) and the warp yarns (11) of the third yarn layer (3) are connected by forming a hanging point structure (6) through interlacing with layer change at intervals; The warp yarns (11) of the third yarn layer (3) and the warp yarns (11) of the fourth yarn layer (4) are connected by forming a hanging point structure (6) through interlacing with layer change at intervals; The weft yarns (12) of the third yarn layer (3) and the weft yarns (12) of the fourth yarn layer (4) adopt loop yarns (14).
2. The suede-like gauze according to claim 1, characterized in that, The interlacing with layer change at intervals is the interlacing with layer change of warp yarns (11) at intervals of 0.5 - 1 cm.
3. The suede-like gauze according to claim 1, characterized in that, A hanging point structure (6) is used for connection between the first yarn layer (1) and the second yarn layer (2).
4. The velvety gauze according to claim 1, characterized in that, The warp yarns (11) of the first yarn layer (1) and the warp yarns (11) of the second yarn layer (2) interlace with layer change at an interval of 1 cm to generate a hanging point structure (6).
5. The suede-like gauze according to claim 1, wherein, The weft yarns (12) of the first yarn layer (1) and the weft yarns (12) of the second yarn layer (2) adopt compact-spun cotton yarns.
6. The suede-like gauze according to claim 1, wherein The first yarn layer (1), the second yarn layer (2), the third yarn layer (3), the fourth yarn layer (4), and the fifth yarn layer (5) adopt a plain weave structure.
7. The velvety gauze according to claim 1, wherein A hanging point structure (6) is used for connection between the fourth yarn layer (4) and the fifth yarn layer (5), and the weft yarns (12) of the fifth yarn layer (5) adopt chenille yarns (13).
8. The velvety gauze according to claim 1, wherein, The warp yarns (11) of the second yarn layer (2) and the warp yarns (11) of the fourth yarn layer (4) and the warp yarns (11) of the fifth yarn layer (5) interlace with layer change at intervals of 2.5 - 3 cm.
9. The suede-like gauze according to claim 8, wherein The warp yarns (11) of the first yarn layer (1) and the warp yarns (11) of the third yarn layer, the fourth yarn layer, and the fifth yarn layer interlace with layer change at intervals of 2.5 - 3 cm.
10. A textile product, characterized in that, It includes the velvet-like gauze as described in any one of claims 1 - 9.