Fabricated pier column embedded bar high-precision positioning frame

The high-precision positioning frame for pre-buried rebar addresses the inefficiencies and safety issues in bridge construction by ensuring accurate alignment and enhanced stability of rebar positioning, thereby improving construction efficiency and safety.

CN223103479UActive Publication Date: 2025-07-15CHINA RAILWAY TENTH GRP FOURTH ENG CO LTD +1
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Patent Information

Application Number
CN202421582289.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-07-15
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In the construction of prefabricated bridges, the positioning accuracy of the embedded ribs is poor, which leads to hidden dangers when connecting the pier columns to the support platform and the cover beam, and the traditional single-root positioning and embedding method is inefficient.

Method used

The rectangular positioning frame body is adopted, equipped with positioning sleeves and positioning holes, combined with the steel positioning frame and connection parts, to achieve accurate positioning of steel bars of different diameters, and facilitate installation and disassembly through positioning joints and lifting points, enhancing structural stability.

Benefits of technology

The positioning accuracy and construction efficiency of embedded steel bars are improved, loosening and displacement caused by vibration or external forces are reduced, and the stability and safety of construction are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bridge pier construction, in particular to a high-precision positioning frame for an embedded bar of an assembly type pier column. The positioning frame comprises the rectangular positioning frame body, the multiple positioning sleeves are arranged on the positioning frame body in the circumferential direction in a penetrating mode, the positioning holes used for positioning the embedded steel bars are formed in the positioning sleeves, the embedded steel bars are accurately positioned, and applicability is improved. The positioning pin used for fixing the reinforcing steel bar is further arranged on the positioning frame body, so that the positioning frame is more stable in the mounting and dismounting process, and displacement caused by movement or vibration is reduced. The profile steel positioning frame is arranged on the outer side wall of the mounting frame body, so that the positioning frame body can be accurately positioned, bear larger load and resist stronger external force. According to the utility model, the problems of low working efficiency and poor steel bar positioning precision of single positioning pre-burying in the prior art are solved, the construction efficiency is improved, and the mounting quality of the prefabricated pier column is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge pier construction, and specifically, to a high-precision positioning frame for pre-embedded steel bars of an assembled pier column. Background Technique

[0002] With the continuous development of bridge construction technology, in order to minimize the interference caused by urban bridge construction to the existing traffic, citizens' work and life, the assembled construction, which represents the development direction of factory-based, assembled, mechanized, green and rapid construction, has gradually become the first choice for urban bridge construction.

[0003] However, in the construction of assembled bridges, the connection between the pier column and the bearing platform and the capping beam mostly adopts grouting sleeve connection, which requires very high precision of the pre-embedded steel bars. Since the pre-embedded steel bars are pre-embedded synchronously on site during the binding of the bearing platform steel bars, the traditional pre-embedding method of the pre-embedded steel bars uses single-piece positioning pre-embedding, with low work efficiency and poor steel bar positioning accuracy, bringing great hidden dangers to the later installation. Summary of the Utility Model

[0004] The utility model provides a high-precision positioning frame for pre-embedded steel bars of an assembled pier column, which can solve the problems of low work efficiency and poor steel bar positioning accuracy in the prior art when using single-piece positioning pre-embedding.

[0005] According to a high-precision positioning frame for pre-embedded steel bars of an assembled pier column of the utility model, it includes: a positioning frame body in a rectangular shape, with a hollow middle part, and a plurality of positioning sleeves are circumferentially arranged on the positioning frame body, and positioning holes for positioning the pre-embedded steel bars are arranged in the positioning sleeves.

[0006] In the utility model, the hollow design of the middle part of the positioning frame body facilitates operation and reduces weight.

[0007] Through the positioning sleeves and positioning holes in the utility model, precise positioning of pre-embedded steel bars with different diameters can be realized, improving the applicability.

[0008] Preferably, the positioning frame body includes an upper frame and a lower frame arranged corresponding to each other up and down, and a connecting part is provided in the middle of the lower end of the upper frame and the middle of the upper end of the lower frame, and the connecting part is used for connecting the upper frame and the lower frame.

[0009] In the utility model, through the upper frame and the lower frame arranged corresponding to each other up and down and connected by the connecting part, the overall strength and stability of the positioning frame are increased.

[0010] Preferably, a profiled steel positioning frame is provided on the outer side wall of the positioning frame body. The profiled steel positioning frame includes a first mounting plate and a second mounting plate. On the left and right sides of the first mounting plate and the second mounting plate, there are respectively a first reinforcing plate perpendicular to the first mounting plate and a second reinforcing plate inclined to the first mounting plate. The first mounting plate, the second mounting plate, the first reinforcing plate and the second reinforcing plate together form the profiled steel positioning frame.

[0011] In the present utility model, through the setting of the profiled steel positioning frame, the positioning frame body can be accurately positioned. The settings of the first mounting plate, the second mounting plate, the first reinforcing plate and the second reinforcing plate enable the whole to bear greater loads and resist stronger external forces, which helps to enhance the structural strength and fix the positioning frame body.

[0012] Preferably, the positioning frame body is clamped in the middle of the profiled steel positioning frame to form a frame structure. The first mounting plate and the second mounting plate are used for fixed cooperation with the mounting frame body, and the first reinforcing plate and the second reinforcing plate further fix the positioning frame body.

[0013] In the present utility model, the clamping setting of the positioning frame body and the profiled steel positioning frame simplifies the installation process, enables the positioning frame to be quickly disassembled and reinstalled when needed, improves the construction efficiency, and the cooperation design of the positioning frame body and the profiled steel positioning frame reduces the looseness or displacement of the positioning frame body caused by vibration or external forces.

[0014] Preferably, the connecting part includes a web for connecting the upper frame and the lower frame. On the side walls on both sides of the web, there are circumferentially distributed stiffening plates perpendicular to the web, and the stiffening plates are used for supporting the upper frame and the lower frame.

[0015] In the present utility model, the design of the web and the stiffening plates provides additional support and stability, makes the positioning frame body more stable when bearing heavy loads, and helps to reduce deformation or damage caused by long-term use or environmental factors.

[0016] Preferably, the positioning sleeve is located on one side of the web away from the middle of the positioning frame body. One end of the positioning sleeve is connected to the lower frame, and the other end of the positioning sleeve extends out of the upper frame along the length direction of the positioning sleeve.

[0017] In the present utility model, the position of the positioning sleeve makes it more stable when bearing the acting force from the embedded bar, reduces the deformation and damage caused by stress transmission, and helps to maintain the structural stability of the mounting frame body.

[0018] Preferably, at the end of the positioning sleeve extending out of the upper frame at the four corners, there is a positioning joint perpendicular to the positioning sleeve, and a positioning pin that can extend into the positioning sleeve is threadedly connected to the positioning joint.

[0019] In the present utility model, through the arrangement of the positioning joint and the positioning pin, when the steel bar is inserted into the positioning sleeve, the embedded steel bar can be fixed, which helps to improve the overall stability of the embedded steel bar and better position the embedded steel bar, and reduces the displacement of the embedded steel bar caused by movement or vibration.

[0020] Preferably, lifting points are provided between the positioning sleeves at the four corners and the positioning sleeve closest to them. The lifting points are located at one end of the upper frame away from the lower frame. The lifting points are perpendicular to the positioning pins, and through holes are provided in the middle of the lifting points.

[0021] In the present utility model, through the arrangement of the lifting points and the through holes, the positioning frame body can be moved well, which is convenient for the overall handling, installation, disassembly and positioning of the positioning frame body at the construction site.

[0022] Preferably, the diameter of the positioning hole is larger than the outer diameter of the embedded steel bar.

[0023] In the present utility model, the diameter of the positioning hole is larger than the outer diameter of the embedded steel bar, which ensures that the steel bar can be easily inserted and fixed, helps to reduce the friction and resistance generated when inserting the embedded steel bar, and extends the service life of the positioning sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of a high-precision positioning frame for pre-embedded steel bars of an assembled pier column.

[0025] Figure 2 It is a schematic diagram of the positioning frame body.

[0026] Figure 3 It is a front view of the positioning frame body.

[0027] Figure 4 It is a schematic diagram of a steel positioning frame. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] To further understand the content of the present utility model, the present utility model will be described in detail in combination with embodiments. It should be understood that the embodiments are only for explaining the present utility model and not for limiting it.

[0029] Embodiment 1

[0030] As Figures 1-4 shown, this embodiment provides a high-precision positioning frame for pre-embedded steel bars of an assembled pier column, which includes a positioning frame body 100 in a rectangular shape. The middle of the positioning frame body 100 is hollow. A plurality of positioning sleeves 110 are circumferentially arranged on the positioning frame body 100. A positioning hole for positioning the pre-embedded steel bar is provided in the positioning sleeve 110.

[0031] In this embodiment, the hollow design in the middle of the positioning frame body 100 facilitates operation and reduces weight.

[0032] Through the positioning sleeve 110 and the positioning holes in this embodiment, positioning sleeves 110 with different diameters can be customized according to the actual steel bar sizes, so as to achieve precise positioning of embedded steel bars with different diameters and improve the applicability.

[0033] In this embodiment, the positioning frame body 100 includes an upper frame 130 and a lower frame 140 that are correspondingly arranged up and down. In the middle of the lower end of the upper frame 130 and the middle of the upper end of the lower frame 140, there is a connecting part 150, and the connecting part 150 is used to connect the upper frame 130 and the lower frame 140.

[0034] Through the upper frame 130 and the lower frame 140 that are correspondingly arranged up and down in this embodiment and are connected by the connecting part 150, the overall strength and stability of the positioning frame body 100 are increased.

[0035] In this embodiment, a profiled steel positioning frame 200 is provided on the outer side wall of the positioning frame body 100. The profiled steel positioning frame 200 includes a first mounting plate 210 and a second mounting plate 220. On the left and right sides of the first mounting plate 210 and the second mounting plate 220, there are first reinforcing plates 230 arranged perpendicular to the first mounting plate 210 and second reinforcing plates 240 arranged obliquely to the first mounting plate 210. The first mounting plate 210, the second mounting plate 220, the first reinforcing plates 230 and the second reinforcing plates 240 together form the profiled steel positioning frame 200.

[0036] Through the setting of the profiled steel positioning frame 200 in this embodiment, the positioning frame body 100 can be accurately positioned. The settings of the first mounting plate 210, the second mounting plate 220, the first reinforcing plates 230 and the second reinforcing plates 240 enable the whole to bear greater loads and resist stronger external forces, which helps to enhance the structural strength and further fix the positioning frame body 100.

[0037] In this embodiment, the positioning frame body 100 is clamped in the middle of the profiled steel positioning frame 200 to form a frame structure. The first mounting plate 210 and the second mounting plate 220 are used for fixed cooperation with the mounting frame body, and the first reinforcing plates 230 and the second reinforcing plates 240 further fix the positioning frame body 100.

[0038] Through the clamping setting of the mounting frame body 100 and the profiled steel positioning frame 200 in this embodiment, the installation process is simplified, so that the positioning frame body 100 can be quickly disassembled and reinstalled when needed, improving the construction efficiency. The cooperation setting of the positioning frame body 100 with the mounting plates and the reinforcing plates reduces the loosening or displacement of the positioning frame body 100 caused by vibration or external forces.

[0039] In this embodiment, the connecting portion 150 includes a web 151 for connecting the upper frame 130 and the lower frame 140. Stiffening plates 152 are vertically arranged along the web 151 on both side walls of the web 151 and are circumferentially distributed. The stiffening plates 152 are used to support the upper frame 130 and the lower frame 140.

[0040] Through the design of the web 151 and the stiffening plates 152 in this embodiment, additional support and stability are provided, making the positioning frame body 100 more stable when bearing heavy loads, and helping to reduce deformation or damage caused by long-term use or environmental factors.

[0041] In this embodiment, the positioning sleeve 110 is located on one side of the web 151 away from the middle of the positioning frame body 100. One end of the positioning sleeve 110 is connected to the lower frame 140, and the other end of the positioning sleeve 110 extends out of the upper frame 130 along the length direction of the positioning sleeve 110.

[0042] Due to the position of the positioning sleeve 110 in this embodiment, it is more stable when bearing the acting force from the embedded steel bars, reducing deformation and damage caused by stress transfer, and helping to maintain the structural stability of the mounting frame body 100.

[0043] In this embodiment, at the end of the side wall where the positioning sleeve 110 at the four corners extends out of the upper frame 130, a positioning joint 111 perpendicular to the positioning sleeve 110 is provided, and a positioning pin 120 that can extend into the positioning sleeve 110 is threadedly connected to the positioning joint 111.

[0044] Through the setting of the positioning joint and the positioning pin in this embodiment, when the steel bars are inserted into the positioning sleeve, the embedded steel bars can be fixed, which helps to improve the overall stability of the embedded steel bars and better position the embedded steel bars, reducing the displacement of the embedded steel bars caused by movement or vibration.

[0045] In this embodiment, lifting points 160 are provided between the positioning sleeves 110 at the four corners and the nearest positioning sleeve 110. The lifting points 160 are located at one end of the upper frame 130 away from the lower frame 140. The lifting points 160 are perpendicular to the positioning pins 120, and a through hole 161 is provided in the middle of the lifting points 160.

[0046] Through the setting of the lifting points and the through holes in this embodiment, the positioning frame body can be moved well, facilitating the overall handling, installation, disassembly and positioning of the positioning frame main body on the construction site, and increasing the convenience of construction.

[0047] In this embodiment, the diameter of the positioning hole is larger than the outer diameter of the embedded steel bar.

[0048] In this embodiment, the diameter of the positioning hole is larger than the outer diameter of the embedded steel bar, ensuring that the steel bar can be easily inserted and fixed, which helps to reduce the friction and resistance generated when inserting the embedded steel bar and extends the service life of the positioning sleeve 110.

[0049] When this embodiment is in use, according to the specific requirements of the construction site and the design dimensions of the pier column, a steel shape positioning frame 200 and a positioning frame body 100 of appropriate sizes are customized to ensure that the size of the steel shape positioning frame 200 can meet the support and fixing requirements for the positioning frame body 100. Prepare the required positioning sleeves 110, and customize the positioning sleeves 110 with different diameter positioning holes according to the actual size of the embedded steel bar to ensure the precise positioning of the steel bar; according to the size of the positioning frame body 100, initially determine the overlapping position of the bearing platform formwork and the support. Use a truck crane to hoist the positioning frame body 100 onto the bearing platform formwork through the through hole 161 in the middle of the lifting point 160, and manually cooperate with the truck crane to slowly move the positioning frame body 100 to the designed position to ensure the accurate contact position between the steel shape positioning frame 200 and the positioning frame body 100. Perform spot welding at the contact position to fix the positioning frame body 100, insert each embedded steel bar of the bearing platform into the steel bar positioning sleeve 110 one by one, and uniformly cut the top of the steel bars using a sawing machine so that the top of the steel bars is flush with the steel bar positioning sleeve 110. Then, screw the threaded positioning pins 120 on the positioning sleeves 110 at the four corners into the inside of the positioning sleeves 110 through the positioning joints 111 for fastening, so that the embedded steel bars and the steel bar positioning frame body 100 become a non-sliding integral body. Then, perform the pouring of concrete. After the strength reaches the requirements, the positioning frame body 100 and the steel shape positioning frame 200 are removed and moved away as a whole for repeated use.

[0050] It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of the present application based on one or several embodiments provided by the present application to obtain other embodiments, and these embodiments do not exceed the protection scope of the present application.

[0051] In summary, the above are only the preferred embodiments of the present utility model, and all equivalent changes and modifications made according to the scope of the patent application of the present utility model shall fall within the scope covered by the patent of the present utility model.

Claims

1. An assembly-type pier column embedded bar high-precision positioning frame, characterized in that: It includes a positioning frame body (100) in a rectangular shape. The middle part of the positioning frame body (100) is hollow. A plurality of positioning sleeves (110) are circumferentially penetrated on the positioning frame body (100). A positioning hole for positioning the embedded steel bars is provided in the positioning sleeve (110). The positioning frame body (100) includes an upper frame (130) and a lower frame (140) which are arranged corresponding to each other up and down. A connecting part (150) is provided in the middle of the lower end of the upper frame (130) and the middle of the upper end of the lower frame (140). The connecting part (150) is used to connect the upper frame (130) and the lower frame (140). The positioning sleeve (110) is located on the side of the web (151) away from the middle part of the positioning frame body (100). One end of the positioning sleeve (110) is connected to the lower frame (140), and the other end of the positioning sleeve (110) extends out of the upper frame (130) along the length direction of the positioning sleeve (110). At the side wall of the end of the positioning sleeve (110) at the four corners extending out of the upper frame (130), a positioning joint (111) perpendicular to the positioning sleeve (110) is provided. A positioning pin (120) that can extend into the positioning sleeve (110) is threadedly connected at the positioning joint (111).

2. The high-precision positioning frame for pre-embedded bars of an assembled pier column according to claim 1, wherein: A profiled steel positioning frame (200) is provided on the outer side wall of the positioning frame body (100). The profiled steel positioning frame (200) includes a first mounting plate (210) and a second mounting plate (220). On the left and right sides of the first mounting plate (210) and the second mounting plate (220), a first reinforcing plate (230) perpendicular to the first mounting plate (210) and a second reinforcing plate (240) inclined to the first mounting plate (210) are provided. The first mounting plate (210), the second mounting plate (220), the first reinforcing plate (230) and the second reinforcing plate (240) together form the profiled steel positioning frame (200).

3. The high-precision positioning frame for pre-embedded bars of an assembled pier column according to claim 2, wherein: The positioning frame body (100) is clamped in the middle of the profiled steel positioning frame (200) to form a frame structure. The first mounting plate (210) and the second mounting plate (220) are used for fixed cooperation with the positioning frame body (100), and the first reinforcing plate (230) and the second reinforcing plate (240) further fix the positioning frame body (100).

4. The high-precision positioning frame for pre-embedded bars of an assembled pier column according to claim 1, characterized in that: The connecting part (150) includes a web (151) for connecting the upper frame (130) and the lower frame (140). Circumferentially distributed stiffening plates (152) perpendicular to the web (151) are provided on the side walls on both sides of the web (151). The stiffening plates (152) are used to support the upper frame (130) and the lower frame (140).

5. The high-precision positioning frame for pre-embedded bars of an assembled pier column according to claim 1, characterized in that: Lifting points (160) are provided between the positioning sleeves (110) at the four corners and the nearest positioning sleeve (110). The lifting points (160) are located at the end of the upper frame (130) away from the lower frame (140). The lifting points (160) are perpendicular to the positioning pins (120), and a through hole (161) is provided in the middle of the lifting points (160).

6. The high-precision positioning frame for pre-embedded bars of an assembled pier column according to claim 1, characterized in that: The diameter of the positioning hole is larger than the outer diameter of the embedded steel bar.