Tubular reaction device
The pipe-type reactor addresses fluid-induced oscillations by using a buffer component with a damping mechanism to convert oscillation energy into heat, reducing frame vibrations and noise.
Patent Information
- Application Number
- CN202422512529.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-17
AI Technical Summary
In the fields of chemical, pharmaceutical and biotechnology, the tubular reaction device causes the reaction tube to shake due to turbulent flow characteristics during fluid reaction, and then conducts to the support frame to produce vibration and noise.
A buffer assembly is provided on the opposite side of the fixed plate of the support frame to consume the reaction tube jitter energy by using the rebound damping member in the movable sleeve and the vibration energy is consumed through friction heat.
It effectively reduces the vibration noise of the support frame and reduces the noise generated by the vibration friction between the support frame and the workshop ground.
Smart Images

Figure CN223105152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tubular reactor equipment, and particularly to a tubular reaction device. Background Art
[0002] In the fields of chemical industry, pharmaceuticals, biotechnology, etc., tubular reaction devices are widely used in various chemical reaction processes. Such devices usually include a support frame for fixing a plurality of reaction tubes arranged in parallel and connected in series at the head and tail. Catalyst inlet tubes are connected to the outside of each reaction tube. After the reaction fluid enters the reaction tubes, it flows through all the reaction tubes, is catalyzed by the catalyst, and finally flows out of the reaction tubes.
[0003] However, during the reaction, especially for reactions involving fluids, due to the turbulent flow characteristics of the fluid, irregular flow and pressure fluctuations often occur in the reaction tubes, which in turn cause the reaction tubes to vibrate. This vibration will be transmitted to the support frame, resulting in vibration of the support frame on the workshop floor and thus generating noise. To solve the above problems, the utility model proposes a tubular reaction device. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a tubular reaction device to solve the problems put forward in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A tubular reaction device, including a support frame, on the top of which a fixed plate is provided, and further including:
[0006] A reaction assembly for the reactants to come into contact with the catalyst. The reaction assembly includes a support plate arranged on the top of the fixed plate. A plurality of reaction tubes for the flow of the reaction fluid and the entry of the catalyst are symmetrically arranged on the top of the support plate, and the plurality of reaction tubes are arranged in a through manner from head to tail.
[0007] A buffer assembly symmetrically arranged on the opposite side of the fixed plate and the support plate. The buffer assembly is used to offset the vibration generated by the flow of the reaction fluid in the reaction tubes. The buffer assembly includes a movable sleeve. At the top of the movable sleeve, a connecting part for locking the support plate and the movable sleeve is provided. A resilient damping part is arranged in the inner cavity of the movable sleeve. The bottom of the movable sleeve is inserted through the top of the fixed plate, and an extrusion part for adjusting the stroke of the resilient damping part is provided at the insertion part of the movable sleeve and the fixed plate.
[0008] Preferably, the resilient damping part includes a compression spring arranged in the inner cavity of the movable sleeve. A limiting column for restricting the position of the compression spring is arranged at the top of the inner wall of the movable sleeve, and a damping ring is arranged on the outer side of the bottom of the movable sleeve.
[0009] Preferably, a friction cavity is formed at the intersection of the fixed plate and the movable sleeve, the damping ring is arranged inside the friction cavity, and the extrusion part is arranged at the bottom of the friction cavity.
[0010] Preferably, the extrusion part includes an extrusion column arranged inside the friction cavity and at the bottom of the compression spring. An adjusting bolt for extruding the bottom of the extrusion column is inserted and connected inside the fixed plate, and an adjusting nut is arranged at the intersection of the adjusting bolt and the fixed plate.
[0011] Preferably, a limiting rod is arranged at the top of the extrusion column and in the middle of the compression spring. The limiting rod is used to limit the offset of the compression spring.
[0012] Preferably, a top head is arranged at the end of the adjusting bolt. The top head is used to prevent friction between the end of the adjusting bolt and the bottom of the extrusion column.
[0013] Preferably, the connecting part includes a threaded column arranged at the top of the movable sleeve. The top of the threaded column is threadedly inserted and connected to the bottom of the support plate.
[0014] The technical effects and advantages of the present utility model:
[0015] In the present utility model, a buffer assembly is arranged on the opposite side of the support plate fixed with a plurality of reaction tubes and the fixed plate at the top of the support frame. By using the movable sleeve in the buffer assembly to squeeze and rebound the damping part, the damping part consumes the jitter energy caused by the turbulent flow of the reaction fluid in the reaction tube in the form of frictional heat, thereby preventing vibration from being transmitted to the support frame and reducing the vibration noise of the support frame. Brief Description of the Drawings
[0016] Figure 1 It is a schematic structural diagram of the whole of the present utility model.
[0017] Figure 2 It is a top view of the fixed plate and the buffer assembly of the present utility model.
[0018] Figure 3 It is a sectional view of the buffer assembly of the present utility model.
[0019] Figure 4 It is a schematic structural diagram of the extrusion column and the limiting rod of the present utility model.
[0020] In the figure: 1. Support frame; 2. Fixed plate; 201. Friction cavity; 3. Reaction tube; 4. Support plate; 5. Buffer assembly; 501. Movable sleeve; 502. Threaded column; 503. Compression spring; 504. Limiting column; 505. Extrusion column; 506. Limiting rod; 507. Damping ring; 508. Adjusting bolt; 509. Adjusting nut; 510. Top head. Detailed Description of the Invention
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] The present utility model provides a tubular reaction device as Figures 1-4 shown, which includes a support frame 1. A fixed plate 2 is provided at the top of the support frame 1, and further includes a reaction component and a buffer component 5;
[0023] It should be noted that the support frame 1 and the fixed plate 2 are fixed by welding; a bottom plate is welded to the bottom of the support frame 1, which can increase its contact area with the workshop floor;
[0024] Specifically, the reaction component is used for the reactants to contact with the catalyst. The reaction component includes a support plate 4 provided on the top of the fixed plate 2. A plurality of reaction tubes 3 for the flow of reaction materials and the entry of the catalyst are symmetrically arranged on the top of the support plate 4, and the plurality of reaction tubes 3 are arranged in a through manner from beginning to end;
[0025] It should be noted that the reaction tubes 3 and the support plate 4 are fixed by welding. The plurality of reaction tubes 3 are arranged side by side. The reaction tubes 3 on one side are connected with a feed pipe, and the reaction tubes 3 on the other side are connected with a discharge pipe. The connection from beginning to end is made by a U-shaped pipe, so that the reaction fluid can flow through all the reaction tubes 3 in series. Feeding pipes are provided at the top and bottom of all the reaction tubes 3 for injecting the reaction catalyst;
[0026] Specifically, the buffer component 5 is symmetrically arranged on the opposite side of the fixed plate 2 and the support plate 4. The buffer component 5 is used to offset the vibration generated by the flow of reactants in the reaction tubes 3. The buffer component 5 includes a movable sleeve 501, and a connecting part for locking the support plate 4 and the movable sleeve 501 is provided at the top of the movable sleeve 501;
[0027] It should be noted that the connecting part includes a threaded column 502 provided at the top of the movable sleeve 501, and the top of the threaded column 502 is threadedly inserted and connected to the bottom of the support plate 4;
[0028] Specifically, a threaded groove for the threaded column 502 to penetrate is opened at the bottom of the support plate 4, and the threaded column 502 and the movable sleeve 501 are fixed by welding;
[0029] Specifically, a rebound damping part is arranged in the inner cavity of the movable sleeve 501. The bottom of the movable sleeve 501 is inserted and connected to the top of the fixed plate 2, and an extrusion part for adjusting the stroke of the rebound damping part is arranged at the insertion part of the movable sleeve 501 and the fixed plate 2;
[0030] It should be noted that a friction cavity 201 is formed at the intersection of the fixed plate 2 and the movable sleeve 501;
[0031] Specifically, the resilience damping part includes a compression spring 503 arranged in the inner cavity of the movable sleeve 501, a limiting column 504 for restricting the position of the compression spring 503 is arranged at the top of the inner wall of the movable sleeve 501, and a damping ring 507 is arranged on the outer side of the bottom of the movable sleeve 501;
[0032] It should be noted that the damping ring 507 is arranged inside the friction cavity 201, the extrusion part is arranged at the bottom of the friction cavity 201, the limiting column 504 and the movable sleeve 501 are fixed by welding, and the damping ring 507 is in close contact with the inner wall of the friction cavity 201, so as to convert the vibration energy into frictional heat and dissipate it;
[0033] Specifically, the extrusion part includes an extrusion column 505 arranged inside the friction cavity 201 and at the bottom of the compression spring 503, an adjusting bolt 508 for extruding the bottom of the extrusion column 505 is inserted and connected inside the fixed plate 2, and an adjusting nut 509 is arranged at the intersection of the adjusting bolt 508 and the fixed plate 2;
[0034] It should be noted that the bottom of the extrusion column 505 is set as an inclined opening to facilitate the insertion and extrusion of the adjusting bolt 508. A cylindrical hole for the insertion of the adjusting bolt 508 is formed in the inner wall of the friction cavity 201, the adjusting nut 509 is fixed to the inner wall of the cylindrical hole by welding, a limiting rod 506 is welded at the top of the extrusion column 505 and in the middle of the compression spring 503, the limiting rod 506 is used to restrict the offset of the compression spring 503, and the top of the extrusion column 505 is inserted and connected to the inner cavity of the movable sleeve 501;
[0035] Specifically, the end of the adjusting bolt 508 is provided with a top head 510, the top head 510 is used to prevent the friction between the end of the adjusting bolt 508 and the bottom of the extrusion column 505 and avoid the wear of the thread. The top head 510 and the adjusting bolt 508 are fixed by welding, and the top head 510 is always located at the bottom of the notch of the extrusion column 505 and cannot be disengaged from the friction cavity 201 through the cylindrical hole;
[0036] During the actual use process, a buffer assembly 5 is arranged on the opposite side of the support plate 4 fixed with a plurality of reaction tubes 3 and the fixed plate 2 at the top of the support frame 1. The movable sleeve 501 in the buffer assembly 5 is used to extrude the resilience damping part, and the resilience damping part consumes the jitter energy caused by the turbulent flow of the reaction fluid in the reaction tube 3 in the form of frictional heat, thereby preventing the vibration from being transmitted to the support frame 1 and reducing the noise generated by the vibration friction between the support frame 1 and the workshop floor.
[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. Tube reaction device, comprising a support frame (1), wherein a fixed plate (2) is arranged at the top of the support frame (1), characterized in that, It further includes: A reaction component for bringing the reactants into contact with the catalyst. The reaction component includes a support plate (4) disposed on the top of the fixing plate (2). A plurality of reaction tubes (3) for the flow of the reaction fluid and for introducing the catalyst are symmetrically arranged on the top of the support plate (4). The plurality of reaction tubes (3) are arranged in a head-to-tail through manner. A buffer component (5) symmetrically arranged on the opposite sides of the fixing plate (2) and the support plate (4). The buffer component (5) is used to offset the vibration generated by the flow of the reactants in the reaction tubes (3). The buffer component (5) includes a movable sleeve (501). A connecting portion for locking the support plate (4) and the movable sleeve (501) is arranged on the top of the movable sleeve (501). A resilient damping portion is arranged in the inner cavity of the movable sleeve (501). The bottom of the movable sleeve (501) is inserted through and connected to the top of the fixing plate (2). An extrusion portion for adjusting the stroke of the resilient damping portion is arranged at the insertion portion of the movable sleeve (501) and the fixing plate (2).
2. The tubular reaction device according to claim 1, characterized in that, The resilient damping portion includes a compression spring (503) arranged in the inner cavity of the movable sleeve (501). A limiting post (504) for restricting the position of the compression spring (503) is arranged at the top inner wall of the movable sleeve (501). A damping ring (507) is arranged on the outer side of the bottom of the movable sleeve (501).
3. The tubular reaction device according to claim 2, characterized in that, A friction cavity (201) is formed at the insertion portion of the fixing plate (2) and the movable sleeve (501). The damping ring (507) is arranged inside the friction cavity (201). The extrusion portion is arranged at the bottom of the friction cavity (201).
4. The tubular reaction device according to claim 3, characterized in that, The extrusion portion includes an extrusion post (505) arranged inside the friction cavity (201) and at the bottom of the compression spring (503). An adjusting bolt (508) for extruding the bottom of the extrusion post (505) is inserted through the inner side of the fixing plate (2). An adjusting nut (509) is arranged at the insertion portion of the adjusting bolt (508) and the fixing plate (2).
5. The tubular reaction device according to claim 4, wherein, A limiting rod (506) is arranged at the top of the extrusion post (505) and in the middle of the compression spring (503). The limiting rod (506) is used to restrict the offset of the compression spring (503).
6. The tubular reaction device according to claim 4, characterized in that A top head (510) is arranged at the end of the adjusting bolt (508). The top head (510) is used to prevent the friction between the end of the adjusting bolt (508) and the bottom of the extrusion post (505).
7. The tubular reaction device according to claim 1, characterized in that, The connecting portion includes a threaded post (502) arranged on the top of the movable sleeve (501). The top of the threaded post (502) is threadedly inserted through and connected to the bottom of the support plate (4).